Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
SMED
Dicetuskan oleh Shigeo Shingo
Tahun 1950 di Jepang
Shigeo Shingo (新郷重夫, Shingō
Shigeo, 1909 - 1990), Born in Saga
(Single Minutes Exchange of Dies) City, Japan,
He was a Japanese industrial engineer
who distinguished himself as one of
the world’s leading experts on
Winda Halim, ST., MT manufacturing practices and the
IE-402 Analisis Perancangan Kerja dan Ergonomi 2 Toyota Production System.
Jurusan Teknik Industri
Fakutas Teknik
Universitas Kristen Maranatha
1
Think Break Examples of wastes in a traditional setup !
5 “Traditional”Setup Steps Defined
What kind of “setup wastes” can you identify in this pictures ?
• Preparation - Ensures that all the tools are working properly and
are in the right location.
• Mounting & Extraction - Involves the removal of the tooling after
the production lot is completed and the placement of the new
tooling before the next production lot.
• Establishing Control Settings - Setting all the process control
settings prior to the production run. Inclusive of calibrations and
measurements needed to make the machine, tooling operate
effectively.
• First Run Capability - This includes the necessary adjustments(
re-calibrations, additional measurements) required after the first
trial pieces are produced.
• Setup Improvement- The time after processing during which the
tooling, machinery is cleaned, identified, and tested for
functionality prior to storage.
7 8
SMED terfokus pada pengurangan changeover and set-up Manfaat Mengurangi Proses Set-
times, sehingga pabrik tersebut dapat: up/changeover
Increased customer service levels
and profits !
Via Waste Elimination resulting in:
Produce smaller lots of products and services more Reduced Lead Times-Faster Delivery
frequently !
Zero Inventories-Reduced Working Capital
Develop a broader scope of products and services ! Improved Quality
Reduce quality defects towards zero ! Improved Safety
Smaller lots of products-flexibility
Diversified Product & Service Options
Meet Customer’s Expectations !
9 10
2
SMED Internal Vs. External Setup
Suatu konsep atau prosedur untuk : • SETUP = Suatu aktivitas yang dilakukan sebelum
melaksanakan pekerjaan, yang bertujuan untuk
Meminimasi waktu penyelesaian suatu mempersiapkan bahan dan/atau alat/mesin.
pekerjaan.
Terbagi menjadi :
Meminimasi waktu menganggur.
• External Setup: Setup yang dapat dilakukan
Syarat : walaupun mesin sedang beroperasi
Pada saat melakukan aktivitas, mesin • Internal Setup: Setup yang dapat dilakukan
bekerja mandiri saat mesin dalam keadaan mati
SMED Examples
3
Waste associated with finding, replacing, motion will be
eliminated by this example of visual placement.
19
Major
Tool Kit Comparison
CPI
Tools (6s) Kaizen Lean Description