Process Calculation

Rotary Dryer Calculation Sheet

Doc. Number : 002-SC-RD-BMS-AQUO Rev. A
Equipment : Rotary Dryer (RD-01) Prepare ADL
Objective : Sizing Calculation Checked ASW
Project : Biomass Power Plan Approve
Client : Aquo Energy Date 7 April 2019
D-01 Rotary Dryer
Objective: To reduce the moisture content of Wood Chipper from 13% to 1%

Equipment Specification
Equipment No. (TAG): D-01
Rotary Dryer Data Sheet Description Fuction : To reduce the moisture content from
13% to 1%
Material Construction Carbon Steel SA-285 Grade C
Inclination 0.015 ft/ft
Inside Diameter 1.330 m
Outside Diameter 1.335 m
Length 9.311 m
Shell Thickness 2.575 mm
Technikal Data
Rotational Speed 5 Rpm
Number of Flights 4 bh
Flight Depth 0.133 m
Blower Power requirement 13.011 Kw
Dryer Power Requirement 1.740 Kw
Basis Design
Temperature inlet 60 C
Temperature Outlet 30 C
Feed 3334 Kg/jam
Air Flow rate 30000 kg/Jam
Heat Capacity 1.0524 Kj/kg.K
Air Velocity (G) 18000 kg/Jam.m2
Dried Material Caliandra Wood
Moisture Content 12 %
Density 780 kg/m3
 Process Calculation
Rotary Dryer Calculation Sheet
Doc. Number : 002-SC-RD-BMS-AQUO Rev. A
Equipment : Rotary Dryer (RD-01) Prepare ADL
Objective : Sizing Calculation Checked ASW
Project : Biomass Power Plan Approve
Client : Aquo Energy Date 7 April 2019
Basis Design
Kebutuhan Wood Chip/ day 80.00 Ton
80,000.00 Kg
Feed 3,333.33 kg/Jam
7,348.73 lb/Jam

Process Conditions

Descriptions Feed
Component Wood Chip (Kg/Jam) H2O (Kg/Jam) Remarks
Mass Flow Rate 2933.333 400.000
Inlet Temperature 30

Rotary Dryer (RD)

Function To reduce the moisture content of wood chipper from 12% to 5%

Type Counter Current Gas Flow

Material Carbon Steel SA-285 Grade C
Maximum Pressure (f) 165 Mpa
23931.2 Psi
Effisiensi Pengelasan (E) 0.9
Corrosion Allowance (C) 0.075 Inch

Design Data
Pressure Operation (P) 14.696 Psi
Pressure Design (p) 17.6352 Psi
- Temperature inlet 60 C
- Temperature Outlet 30 C
- Feed 3334 Kg/jam
- Air Flow rate 25000 kg/Jam Asumsi
- Heat Capacity 1.0524 Kj/kg.K Blm Final
- Air Velocity (G) 18000 kg/Jam.m2

Sizing
Diameter Dryer 1.330 M
4.363 Ft
Jari-jari dalam (ri) 0.665 M
2.181 Ft
38.668 Inch
Shell Thickness (ts) 0.101 Inch
0.008 Ft
2.575 mm

Panjang Rotary Dryer 9.311 M

30.549 Ft
Jumlah Putaran Rotary Dryer(N) 4.789 Rpm
5 Rpm
Speed Average 20 Meter/Menit

Recidence Time 0.303 0,3048

18.156 Menit
Volume (V) 12.932 M3
Hold Up yang diapaki 10 %
Hold Up Actual 1.293 M3
Density (Rho) 780 Kg/m3

Motor Power (Pd) 2.336 HP

1.740 Kw
Diameter Luar (D') 4.380 0,3048
1.335 M
Material Weight (w) 2223.8 Lb
Berat Shell 1729.401 Lb
Equipment Weight (W) 3953.186 Lb
Volume plat Shell (Vs) 3.529 Ft3
Berat Jenis Baja (Rho) 490.06 lb/ft3

Power Motor for Blower (Pb) 13.01071289 Kw

Q Inlet 23916.752 m3/h

Overall Heat Transfer Area (Ud) 2400.746 Kj/hr.M3.K

n 0.65
K Value 4.5

Jumlah Flight 3.99 Buah

4.00 Buah
Flight Depth (H) 0.133 M
Jarak Antar Flight (Lf) 1.044 M

Slope Rotary Dryer (S) 0.015 ft/ft