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dimensions and,
dimensions, and therefore,
therefore lighter weight
Strength in torsion:
• The difference between cast iron and cast steel is not as pronounced as with
tensile and transverse loading but 50 % higher than cast iron can be used
• Twice that of cast iron, So suited than cast iron for structure requiring
greater stiffness
Elongation at fracture:
• Growth Phenomenon does not occur in cast steel because there is no free
graphite
hi present therefore
h f can be
b used
d temperature more than
h 400 degree
d
Celsius.
W
Wear resistance:
i
• Cast steel is given greater toughness and wear resistance when alloyed with
manganese
• Cast steel is unsuitable as a bearing material, but is used for backing shells
f bearings
for b i which
hi h are then
h lined
li d with
i h white
hi metall
Form Design of Steel Castings
Chemical properties :
• There is a special grade of cast steel which is rustless, Its resistance to acids
and bases is still not widely enough known
Technological properties:
• Most properties are same as cast iron but special care to be considered
where the properties change
• Cast steel has a higher melting point (1450 degree c) than cast iron
• It flows sluggishly, tends to form bubbles more readily, and has twice as
much contraction, so more careful treatment is required when compare to
cast iron
• Critical factors of design are accuracy of size, and provision for cleaning
Form Design of Steel Castings
• Si
Since th risk
the i k off shrinkage-cavity
hi k it formation
f ti isi greater
t with
ith castt steel
t l than
th
with cast iron, designs must have the greatest possible uniformity of wall
thickness
• The main thing is to avoid constrictions by using suitably chosen radiusing
((fig.
g 72))
• The use of feeders is extremely important wherever concentrations of metal
occur these can be removed after casting (fig. 73b)
• Steel casting calls for risers on a much larger scale than is needed for cast
iron if shrinkage cavities are to be avoided and bubbles and slag carried
away
• Risers often amount to 50 to 100 per cent of the weight of the work piece.
Form Design of Steel Castings
Form Design of Steel Castings
• Surfaces intended to take risers must be made sufficiently large (fig. 74b) otherwise
• Surfaces required to be dense when cast will be placed at the bottom as with cast
iron
2 Use
2. U risers
i generously.
l