Taj Mahal - Delhi

STEP 3 - AUTONOMOUS MAINTENANCE

TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Diesel Generator ( Detroit) Area :Right Side
SN Action Item Standard Method Resp Freq Time Action if Abnormal
59 Clean Alternator Body To be free from Dirt,Dust Opr Daily 30 sec Clean
& Stain

60 Retighten End Cover of Cable End Should not be loose Opr Monthly 20 Sec Retighten
Box.

61 Inspect Lubricating Oil Temp Should not be damaged Opr Weekly 5 sec Replace the gauge.
Gauge and glass not broken.

62 Inspect Tachometer Should not be damaged Opr Weekly 5 sec Inform Supervisor
and glass not broken.

63 Clean Self Starter Should be free from Opr Daily 5 sec Clean.
Dust, Dirt and stain

64 Inspect Self Starter cables. Should not over heated Opr Weekly 10 sec If Over heated, replace the
or Loose thimble, if loose retighten with 17
mm spanner.

65 Inspect Turbo Charger Should be free from any Opr Weekly 10 sec Arrest Leakage.
leakage

66 Inspect Exhaust Manifold Should be free from any Opr Daily 5 sec Arrest Leakage.
leakage

67 Inspect Inlet Manifold Should be free from any Opr Daily 5 sec Arrest Leakage.
leakage
Taj Mahal - Delhi
STEP 3 - AUTONOMOUS MAINTENANCE
TENTATIVE STANDARDS FOR AUTONOMOUS MAINTENANCE
Machine : Diesel Generator ( Detroit) Area :Right Side
SN Action Item Standard Method Resp Freq Time Action if Abnormal
68 Inspect Pin Position of the Should not be in red Opr Daily 3 sec Clean the primary and secondary
Vaccuum Indicator position air filters. Then reset the
vaccuum indicator.

69 Inspect Primary Fuel Filter Should be free from any Opr Weekly 5 sec Arrest Leakage.
leakage

70 Inspect Lubricating Oil Level Should be with in the Opr Daily 2 Sec Top up with Delo 6000 upto
marked range required level.
Taj Mahal - Delhi
STEP 3 - AUTONOMOUS MAINTENANCE
Check List for Autonomous Maintenance
Machine : Diesel Generator (Detroit) Area : Front Side
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Clean Front side Base Opr Daily
Plate
2 Clean Heat Exchanger Opr Daily

3 Inspect Heat Exchanger Opr Fort

4 Inspect Inlet Water Opr Daily

Temp
5 Inspect Outlet Water Opr Daily
Temp
6 Inspect Strainer of Opr Mont
Cooling Water hly
7 Inspect Lub Oil Opr Daily
pressure Gauge
8 Inspect Pipe line of Lub Opr Daily
Oil Pressure
Gauge
9 Inspect Lube Oil Opr Daily
Pressure
10 Clean Hot Water Pipe Opr Daily
Lines
11 Inspect Engine Outlet Opr Fort
water Rubber
Hoses
12 Inspect Clamps for Opr Fort
Outlet water
Rubber Hoses
13 Inspect Hot Water Pipe Opr Daily
Lines

14 Clean Front Side of Opr Daily

Crank Case
15 Inspect Front Side of Opr Daily
Crank Case
16 Clean Tacho Opr Week
Generator ly
Taj Mahal - Delhi
STEP 3 - AUTONOMOUS MAINTENANCE
Check List for Autonomous Maintenance
Machine : Diesel Generator (Detroit) Area : Front Side
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
17 Inspect Out Going Opr Fort
cable of Tacho
Generator

18 Clean Make up Tank Opr Daily

19 Inspect Water Level in Opr Daily

the Tank
20 Clean Water Pump Opr Daily
21 Inspect Flange and Opr Mont
Bolts of Water hly
Pump
22 Clean Governor Opr Daily

23 Inspect Governor Opr Daily

24 Inspect Movement of Opr Week

Governor ly
Linkages
25 Clean Water Make Opr Daily
up Tank
26 Inspect Gauge Glass Opr Daily
of Make up
Water Tank
27 Inspect Gauge Glass Opr Daily
of Make up
Water Tank