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  • Few Examples of Why Why Analysis

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    Panch B
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    The document provides two examples of why-why analysis for problem solving. The first example addresses a cylinder that was not actuating properly, with the final solution being to repair errors during maintenance to prevent dirt and dust ingress. The second example involves an oil leak from a cylinder rod, ultimately solved by changing the cylinder's position and properly covering it to prevent machined chips from scattering and damaging o-rings. Both examples illustrate tracing problems back through multiple levels of "why" questions to identify root causes and implement lasting corrective actions.

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    Few Examples of Why Why Analysis

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    The document provides two examples of why-why analysis for problem solving. The first example addresses a cylinder that was not actuating properly, with the final solution being to repair errors during maintenance to prevent dirt and dust ingress. The second example involves an oil leak from a cylinder rod, ultimately solved by changing the cylinder's position and properly covering it to prevent machined chips from scattering and damaging o-rings. Both examples illustrate tracing problems back through multiple levels of "why" questions to identify root causes and implement lasting corrective actions.

    Copyright:

    © All Rights Reserved
    Scarica in formato PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    41 visualizzazioni2 pagine

    Few Examples of Why Why Analysis

    Caricato da

    Panch B
    The document provides two examples of why-why analysis for problem solving. The first example addresses a cylinder that was not actuating properly, with the final solution being to repair errors during maintenance to prevent dirt and dust ingress. The second example involves an oil leak from a cylinder rod, ultimately solved by changing the cylinder's position and properly covering it to prevent machined chips from scattering and damaging o-rings. Both examples illustrate tracing problems back through multiple levels of "why" questions to identify root causes and implement lasting corrective actions.

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    © All Rights Reserved
    Scarica in formato PDF, TXT o leggi online su Scribd
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    di 2

    FEW

    EXAMPLES OF WHY WHY ANALYSIS



    Example 1
    Problem: Cylinder doesn't actuate Properly

    Question Answer
    What is your Final Action Clean the strainer

    After Cleaning, Is it ok? Yes

    WHY ANSWER ACTION


    Why was the Strainer Strainer was clogged Clean Strainer
    cleaned

    Why was the Strainer Oil Was dirty Drain Oil and Clean
    Clogged

    Why was the Oil dirty Dirt / Dust ingress into the Prevent Dust / Dirt ingress
    tank

    Why Dirt / Dust ingress Upper Cover of Oil tank has Plug the Hole
    a hole

    Why was there a Hole Repair error during Prepare proper Repair
    Maintenance standards









    FEW EXAMPLES OF WHY WHY ANALYSIS
    Example 2
    Problem: Oil leaks from cylinder rod each time it operates
    Question Answer
    What is your Final Action Replace the O - ring

    After replacing, Is it ok? (no more leak) Yes

    WHY ANSWER ACTION


    Why did you replace o-ring O-ring cut O-ring changed

    Why O-ring was cut? Piston rod had scratches Scratches removed by
    Lapping and polishing

    Why Piston rod had Machined chips were Actions taken to prevent
    scratched on it? scattered and were chips from scattering
    attached to the piston rod

    Why Machined chips were Cylinder located within Cylinders position changed
    attached on piston rod scattering range of chips and cover fixed to prevent
    and rod cover is not placed chips entering
    properly

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