USER’S MANUAL FOR

COMPUTERIZED QUILTING MACHINE

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CONTENTS
1. BRIEF DESCRIPTION
2. MAIN FUNCTIONS
3. SPECIFICATION
4. INSTALLING&ADJUSTMENT
4.1 WORKING CONDITIONS
4.2 LAYOUT AND REQUIREMENTS FOR WORKING FIELD
4.3 INSTALLING
4.4 ADJUSTMENT
5. PREPARATION FOR OPERAYION AND MACHINE ADJUSTMENT
5.1 INSTALLING NEEDLE
5.2 WINDING AND INSTALLING BOBBN
5.3 THREADING UPPER THREAD
5.4 THREADCLAMPER
5.5 THREAD TAKE-UP SPRING
5.6 ADJUSTMENT OF CIRCULAR PRESSER FOOT
5.7 ADJUSTMENT OF NEEDLE AND ROTARY HOOK
5.8 ADJUSTNET FOR HIGH POSTION
6 ELECTRONIC CONTROLLER
BRIEF
STARTING THE MACHINE
MAIN MENU
CONTROL MENU
QUILTING AND RUN CONTROL
SHUT DOWN
7 MAINTENANCE
LUBRICATION
CLEANING
TROUBLE SHOOTING

APPENDIX1 TROUBLE SHOOTING

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1 BRIEF DESCRIPTION

Computerized High Speed Quilting Machine featuring single head, single

needle, double line lock stitch and computer controlled, can automatically sew
according to the selected pattern.
On working, the needle is moving up and down and head running in the X
direction. Mean while, the frame is running in the Y direction.
The machine consists of the head gantry, frame support and computer
controller, etc.
The reasonable design, high reliability, easy operation and strong thickness
sewing capacity makes the machine to be an ideal high speed sewing
equipment for producing all kinds of quilts, bed covers and other bed goods.

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2 MAIN FUNCTION

a) Auto quilting for any patterns;

b) Equal stitch length, easy operation modifying stitch length and speed;
c) Forward and backward quilting and idle forward and backward operation;
d) Big rotary hook (double standard thread amount) and less count of lower
thread change;
e) Needle top position stop;
f) Auto thread break detection and auto machine stop in case of thread break;
g) Auto upper thread release when the thread is dragged along;
h) Real time display for working status and operator prompt;
i) Auto pattern scaling;
j) Easy setting of pattern limits and its modification;
k) Movable and stationary presser foots available;
l) Auto protection for over limit, over voltage and overload;
m) Easily looking for pattern locus which quickly makes the machine in position;
n) System test function to test all status of the machine for maintenance.

3 SPECIFICATION

a) Sewing speed :2200 stitches/min max

b) Stitch length:2~7mm
c) Sewing size:2.8x2.6m—1.2x1.0m
Working size:2.6x2.4m—1.0x0.8m adjustable
d) Thickness sewing capacity:1500g/㎡ max
e) Needle:MR5(18~22#)
f) Power supply:220v AC,50HZ,1.5KW
g) Weight:1500kg
h) Dimenions:5.0(L)X4.0(W)X1.35(H)M

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4 INSTALLING AND ADJUSTMENT

4.1 Working Conditions

a) Room temperature:5~35℃
b) RH<85%
c) No strong EM interference and gas erosion
d) 220v±10%AC/50HZ,load capacity≥10A

4.2 Layout and Requirements for Working Field

See Fig.1 for field layout
a) The ground surface is cement—based and smooth.
b) Special grounding wire for the machine is available, The anti—thunder
grounding wire is not allowed to be used .
The requirements for the grounding wire: Insert a copper or steel bar of 15mm
diameter or more and 1500mm long into the ground, water it with the salt
solution, make a threaded hole at the bar top connecting the wire.
c) A lighting equipment should be installed above the sewing head for thread
treatment.
d) A electricity distributor is installed on the wall near the controller case, and a
15A power stabilizer should be prepared if the voltage is not stable.. It is
recommended that a single-phase industrial stabilizer of 2.5KW, magnetic
resonant or transistor type; the domestic stabilizer is applicable.

4.3 Installing
Place the machine per Fig.1, Level the machine if the ground is not leveled, seal
the machine feet with cement to protect it from displacing due to vibration.

4.4 Adjustment
Adjustment is only made by machine manufacturer′s worker and the user is not
allowed to do so. After the wire check, head adjustment and trial run by the
manufacturer′s worker, the machine can be operated by user.

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5 PREPAPATION FOR OPERATION AND MACHINE ADJUSTMENT

5.1 Installing Needle

MR5(18~22#) needle is required because of the thick materials. See Fig.2
for needle installation. Loosen set screw 1 with the long set of the needle facing
the operator, insert it into the bar hole as far as it touches the hole top, then tighten
the screw.

5.2 W inding and Installing Bobbin

Wind the thread around the bobbin neatly and tigh tly, bu t no t too tigh t,
otherwise the bobbin could be deformed o r broken . The th read amoun t on
the bobbin does

5.2 Winding and Installing Bobbin

Wind the thread around the bobbin neatly and tightly, but not too tight,
otherwise the bobbin could be deformed or broken. The thread amount on
the bobbin does
not exceed its outer diameter. Put the bobbin into the bobbin case, pull the
thread through the notch and then pull it out from the hole under the
clamping spring. When pulling the bobbin thread, the bobbin should rotate
in the arrow direction, shown as in Fig.3. the tension on the bobbin thread
should not be too large; you can adjust the tension of the bobbin thread
with the screw in the bobbin case. Besides, the bobbin is not allowed be
higher than the edge of the bobbin case, otherwise the needle would be
broken.

5.3 Threading Upper Thread

We suggest using triple or dual terylene thread as upper thread (needle
thread), it′s better for single strand transparent thread or the single strand
terylene. Threading the needle thread according to the order shown as in
Fig.4.

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5.4 Thread Clamper
Adjust the tension of needle thread by turning the nut on the thread
clamper, turn the nut clockwise, the tension will increase; if counter-clockwise, the
tension will decrease.

5.5 Thread Take-up Spring

Adjust the thread take-up spring as Fig5.
a) Swing: loosen the screw2, turn the thread clamper to adjust the swing of
spring to 3—5mm, then tighten the screw.

b) Tension: Loosen the screw2, take out the thread clamper, loosen the set screw
then turn the clamper screw3 clockwise to increase the tension or turn
it counter-clockwise to decrease the tension. Usually the spring should be in
such a tension that it could swing when pulling the needle thread.

c) Note: While adjusting the spring as above, be sure to put the spring in touch
with the contact of the thread break alarm, otherwise the alarm could give a
wrong signal.

Fig.3

Fig.4

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 Fig.5

5.6 Adjustment of Circular Presser Foot

a) When the machine is running, the presser moves up and down. When the
presser moves to lowest position, there must be a gap between the presser
and the needle and the needle plate. Usually adjust the gap to 3~5mm or to
the thickness of the thickness of the quilt. See Fig4, pull out the stopper from
the head cover, loosen the set screw on the presser bar, move the bar to
proper position, then tighten the screw. Note: the needle must be in the
center of the presser hole.
b) For the relation of the Presser and needle bar, it is required that when the
presser is in the lowest position, the needle has just gone down to the
underneath surface of the presser. It can be adjusted through the eccentric
cam at the head notch: loosen set the set screw on the eccentric cam, turn
the cam to move the presser to a proper position, then tighten the screws.
c) If you have selected the stationary presser, remove the two adapters
connecting the movable presser and bar, and put on the stationary presser.

5.7 Adjustment of Needle and Rotary Hook

a) Needle and rotary hook relation

Move the needle bar to the lowest position, then raise it back 2.5mm by
rotating the spline. Right now the rotary hook (D) tip is just at the
centerline of the needle bar, and it is also 1.5~2.0mm higher than the
upper edge of needle hole (E)
As shown in Fig.7, the gap between the needle side and the rotary hook
tip should be 0~0.05mm. If it is too large a stitch jump would happen.
b) As shown in Fig .8, when the guide hook has been mounted the gap
between the projecting tip of the guide hook and threading breach of the
rotary hook shell should be 0.5~1.0mm.
c) Adjustment

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 Fig.6 Fig.7

Remove the needle plate, loosen three set screws on the rotary hook,
then turn the spline to move the needle bar to the lowest position and raise it
back2.5mm; this time the rotary hook rotated to the position in Fig.6. Tighten
one the screws. If the rotary hook tip is not 1.5~2.0mm above the needle
hole, pull out the stopper on the head cover and loosen the set screw on the
needle bar , move it to the defined position; check the gap between the
needle and rotary hook tip to see if it meets the requirement. Tighten the set
screw on the rotary hook, rotate the spline and observe parts relations.

5.8 Adjustment for High Position

The machine must stop with the needle at the high position when the machine
pauses or the thread is broken. It is completed through the following process:
when the computer has received the signals such as thread break, pause or
quilting termination, the machine begins to reduce its speed; when the high
position signal is coming, the machine stops and the needle is just at high
position.
If the needle stop at the wrong position when the machine pauses, make
adjustment as follows
a) Loosen the screws on the tightening ring at the left end of the upper spline axis.
The transmission ratio between the spline and head shaft is 1:4, so on the
tightening ring, with the same span along its circumference there are four
screws which are taken as the contacts for high position signals.
b) Rotate the head to move the needle to the high position, and rotate the
tightening ring to move its projection block to the position shown as in Fig.9.
Tighten the screw and run the machine to see if the high position is correct.
c) If the needle has passed the high position, loosen the tightening ring and
rotate it a little forward and then tighten it. Check and adjust until it meets the
requirement
Note: When the needle passes the presser, the position limiter can′t flash
otherwise the needle may damage the quilt material or it may be broken.

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Fig.8 Fig.9

6ELECTRONIC CONTROLLER

6.1 Brief
The electronic controller consists of the computer, interface card, servo
system and power. The monitor, keyboard, Computer and interface card make
up a computer-control system and are located the controller case (Fig.10).
There are two step-motor drivers in the case and a VVVF at the rear of the left
wall; two step-motor and a AC motor are comprised in a servo system. Three
photoelectric switches are used for the origin sensors and high position sensor.
The upper thread (needle thread) release device is a solenoid. The travel
switches control the limits. On the panel there are switches and buttons which
control the power supply. Fig.11 shows the block diagram of the electronic
controller.

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 Fig.10

Head Run
Comput
Control Step Control
er
Board System
System
Frame
Movement
Fig.11

6.2 Starting the machine

If this is the first start-up, make sure that all the electronic components have
been connected correctly, then start the machine as following steps.
a) Switch on in following sequence:
Mains switch→computer power (panel).
Then wait for the display (see Fig.12) on the screen; If no display appears,
check two power switches for the computer and monitor to see if they have
been switched on. Note: These two switches are usually“ON”.
b) When the computer have been normally on, a display shown as in Fig,12
appears on the screen.

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Window 3 1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24:2 Window 1
Main menu

Filename：1.DST
Window 4 Stitch length：5.0mm
Scale：X：1.000 Y：1.000
Size：1800×1500 mm

Pos：X：100 Y：100
Window 2
Window 5 F1. Direction：Forward
F2. Z motor ON/OFF ：
ON
F3. Thread Detect：YES
Window 6 F4. Sewing Speed：1500
F5. Thread Position
F6. Outpoint Position
F7. Track Searching
F8. High Position
Window 7
[Home]. Return Origin
(13806172692)
Window 8 TIANYUAN
(0510-85632788)

Note：Press figure key or ↑↓→←to move，then press Enter to select.

Fig.12

Windows: Window 1 and 3: Main Menu; Window 2: pattern display;

Window4: displays for the system parameters and pattern information;
Window5 and9: Control commands;
Window7: prompts for the commands in Window6;
Window8: Operation prompts for Main Menu, etc.
c) Turn on the Motor Power switch on the panel when the system has entered the
Main Menu. On Fig.12, The top time is Main Menu, including seven items:
Pattern(Input Pattern), Setting, Moving, Testing, Displaying, Management, Exit,
etc. This time the cursor block is located on the item “Input Pattern”. The bottom
line is Prompt, and you can make selection easily through the prompts. For
example, you can press the digital key “6” and the system will exit from the
control program and return to DOS system; or press the“←”“→” keys to move
the cursor block to the item“6.Exit”, and then press the “Enter” key which will
have the same effect with the above operation.
The following is the flow Chart for Quilting Operation Which will help you to
operate the machine correctly.

11
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 Set Press Pause
Parameter Button
Quilting End
Input Press Quilting and Origin
Pattern Button Return

Pause due
to Thread
Break
Fig.13 Flow Chart For Quilting Operation
(1) Quilt/Pause
Press button “Quilt/Pause”, the machine will stop and the needle will stay at
the high position; Press this button again to continue the quilting.
(2 ) Thread Break Treatment
When the needle thread breaks, the machine will automatically stop if the Thread
Detect is set to the status “Yes”. This time you can push the Idle forward or Idle
backward button to move the frame and sewing head in place where is the
thread broken,then push key “F5” or Needle thread to move the head to the
threading place and make a threading operation,. finally use the Quilt/Pause
button to continues work.

6.3 Main Menu

1) Exit: Push key “6” to return the system to the DOS; key in “26DST” under
prompt “C>” and press key “Enter” to enter the control program again.
2) Moving: Push key “3” to enter this function; push “Esc” to return to main
menu. This function can be used to move the frame by hand. This time the
windows 3, 4, 5, 6, 7, 8 have the following displays. See Fig.14. Use keys
“←↑→↓”to move the head and frame, key “F1”to select the frame speed,
key “F8” to return the needle to the high position, key “Esc” to return to
Main Menu.
3) Testing: Used to judge the machine status, and check the limiters,
Quilt/Pause button, thread break detect device, thread release driver, etc,
to see if they work normally? If the motor power is on? As well as the
status of the three direction movements (needle, x-, y-).

1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24

Main men Moving direction：

→ Right
u ← Left
↑ Up
↓ Down
12

F1. Moving speed： quickly

Filename：1.DST Stitch
length：5.0mm
Scale：X：1.000 Y：1.000
Size：1800×1500 mm

Pos：X：100 Y：100

F1. Direction：Forward
F2. Z motor ON/OFF：ON
F3. Thread Detect：YES
F4. Sewing Speed：1500
F5. Thread Position
F6. Outpoint Position
F7. Track Searching
F8. High Position
[Home]. Return Origin

Note：Press key→←↑↓to move，F1 to chang the moving speed,ESC to exit.

Fig.14
Under the Main Menu, press key “4” to enter “Testing”. The right windows in
Fig.12 are freshed and the prompt in window 8 is changed, see Fig.15.
(1 ) Quilt/Pause button: Press the Quilt/Pause button. If “ON” displays, that means
the button is ok.
(2 ) Motor Power button: Under the status “Disconnected” press the “Drive ON”
button (Green), after minutes a display “Connected” appears; or under the
status “Connected” press the “Drive OFF” button (Red), after minutes a display
“Disconnected” appears. That means the motor power control is normal.
(3) Under the status of motor power “connected:, press key F1 and “Spindle
speed stitches/min” displays in the spindle speed display column Each time
press key F2 to step up the speed of the spindle a little; repeat pressing key
F2 to step up the speed to a high level. Each time press key F3 to step down
the spindle speed a little; repeat pressing key F3 to step down the speed to a
low level. Each time press key F3 to step down the spindle speed a little;
repeat pressing key F3 to step down the speed to a low level. Push key F1
again to stop the spindle and the display in the spindle speed column
disappears.
(4) Under the status of motor power “Connected”, press key ← or → to set the
direction of motor movement; Press ↑or↓ to set the direction of frame
movement. Then press key A or S or D to move the head or frame in the

13
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 defined direction.
(5) Solenoid: Repeat pressing key F5, observe the thread clamper on the head
to see if it clamps and releases repeatedly and you can judge from this
operation if the solenoid works normally.
(6) Thread Break sensor: Simulate quilting by hand and let the thread take-up
device work, the status of the thread break sensor display; “NO”.

1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24:2

Main menu
Filename：1.DST Stitch
length：5.0mm
Scale：X：1.000 Y：1.000
Size：1800×1500 mm
Pos：X：100 Y：100
F1. Direction：Forward
F2. Z motor ON/OFF：ON
F3. Thread Detect：YES
F4. Sewing Speed：1500
F5. Thread Position
F6. Outpoint Position
F7. Track Searching
F8. High Position
[Home]. Return Origin
Sensor of X origin：ON
Sensor of Y origin：ON
Quilt/Pause button：OFF
Forward button ：OFF
Backward button ：OFF
Thread button：OFF
High position sensor ：HIGH
Breaking sensor ：OFF
F5.Electromagnet ：OFF
F1. Start/stop Z motor
F2. Accelerate
F3. Decelerate
A. Moving 100mm
S. Moving 10mm
D. Moving 0.1mm

X：→ Moving rightward

Note：Press figure key or ↑↓→←to move，then press Enter to select.
Fig.15
(7) Origin X Sensor: if the display is “Idle”, push “←”or “→” key under the
“Connected” status of Motor Power, then pushA, S or D key to move the head
to the origin. The status display “ON” shows the X sensor is ok.
(8) Origin Y sensor: If the display is “Idle”, push “↑” or “↓” key under the
“Connected” status of Motor Power, then push A, S or D key to move the
head to the origin. The status display “ON” shows the Y sensor is ok.. Push
Esc key to Main Menu after all the tests are finished.
4) Management: Used to delete the patterns from the floppy disk or the fixed
disk or copy the patterns between them.
Push key “5” to enter the manage pattern function (Fig.16). There are three

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 sub-functions: copy pattern, delete pattern, and return.
(1) Copying: Push key “1” to enter this function and the screen changes to
Fig.17. Push key F1 to change the source drive between A and C. and
push key F2 to change the target drive between A and C. After have set
the source and target drives, enter the pattern No. to be copied and push
Enter key to copy.

1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24:

Pattern management

1.Copying
2.Deleting
0.Exit

Note：Input the number or press↑↓→←to move，Enter to confirm，ESC to exit.

Fig.16

15
15
1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24
Copying
1.1 2.2 3.3 4.4
Source disk ：C
5.5 6.6 7.7 8.8
Target disk ： A
*** *** *** ***
F1. To change source disk *** *** *** ***
F2.To change target disk *** *** *** ***
Enter to confirm *** *** *** ***
Esc to exit. *** *** *** ***
Input pattern serial number *** *** *** ***
you want to copy:：_ *** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
101.101 102.102 103.103
104.104
105.105 106.106 107.107
108.108

Note：Input the number or press↑↓→←to move，Enter to confirm，ESC to exit.

Fig.17

(2) Deleting: Push key “2” to enter this function and the screen changes to
Fig.18. Push key F1 to change the current pattern drive between A and C.
Push key F2 to check again the pattern in the current drive, input the
pattern NO, to be deleted, and push Enter key to delete. When the
pattern storage capacity is not large enough, you can delete some
unused patterns.
(3) Exit: Push key “6” or Esc to exit from manage pattern and return to Main
Menu.

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1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:
Please choose pattern ：
1.1 2.2 3.3 4.4
5.5 6.6 7.7 8.8
Current driving disk ：C *** *** *** ***
*** *** *** ***
F1. To choose disk *** *** *** ***
F2.To recheck the disk *** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
101.101 102.102 103.103 104.104
105.105 106.106 107.107 108.108

Note：Input the number or press↑↓→←to move，Enter to confirm，ESC to exit.

Fig.18

5) Displaying: The user check the pattern the pattern carefully by enlarging it.
Push key “5” to enter this function and key “Esc” to return to Main Menu.
Push keys F1 and F2to change the display scales; Push key “F3” to restore
to the original status; Push “←↑→↓”key to move the displaying pattern so that
you can look for the location you want to observe.

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1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24
Please choose pattern：_
1.1 2.2 3.3 4.4
F1.To choose disk ： A 5.5 6.6 7.7 8.8
F2.To recheck the disk *** *** *** ***
F3.To copy file to C *** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
*** *** *** ***
101.101 102.102 103.103 104.104
105.105 106.106 107.107 108.108

No pattern file in disk A!

Note：Input the number or press↑↓→←to move，Enter to confirm，ESC to exit。

Fig.19

6) Patten: Push key “1” to enter pattern input function, and the screen
changes to Fig.19. The window will show all pattern names in the current
drive. Push key F1 to select drive C or A for the pattern load drive. If the drive
has no pattern, the “No pattern in drive” prompt window will show: No pattern
in A(C ). Press key F2 to check again the pattern in the drive A transfers to
drive c. Push key “F3” not to copy. Use keys “←↑→↓” to move the mark to
pattern you want, push “Enter” key or input the data are processed and
please wait…. When the data process is finished, the computer returns to
Main Menu keys and displays the selected pattern.

7) Setting: It is necessary to set parameters such as limits, stitch length,

needle speed, location for frame move out, pattern margins, etc, when you
make adjustment and test, or change the size of the frame support, or

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 change the pattern size.
Note :First use key “Home” to return to the origin before you set parameters.
Push key “2” to enter this function and the screen will show as Fig.20

1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24

1.Sewini g speed:700 s.p.m

Ma n menu
2.Stitch length：5.0mm
Fil 3.Tigh.ten length：1.5mm
ename：1 DST
Stit l 4.Titghten.distance：30mm
Sc chl eng h：5
5.Spee .d to0mm
high pos.ition：15
a e：X：1
6.Limit000
rangeY：1 000
& outpoint
Si
ze：1800×1500 mm
7.Space of pattern
P
os：X：100 Y：100
F1. Direction：Forward
F2. Z motor ON/OFF：ON
F3. Thread Detect：YES
F4. Sewing Speed：1500
F5. Thread Position
F6. Outpoint Position
F7. Track Searching
F8. High Position
[
Home ]. Re ut rn O rig ni
(013806172692)
TIANYUAN
(0510-5632788)
Note：Press figure key or ↑↓→←to move，then press Enter to select.
Fig.20

(1) Sewing speed: It means the run speed of the sewing needle, 2000
SPM max. When the presser is movable, 1600 SPM can be selected;
when the presser is stationary, 1800 SPM selected.
Push key, “1” to enter the function of speed change. Push key “↑” to
step up the speed, 100 SPM is added each push; Push key “↓” to step
down, 100SPM is reduced each push. Use key “Enter” to confirm and
key “Esc” to return.
(2) Stitch length: means the span between two adjacent stitch points,
normally 3mm~6mm.

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 Push key “2” to enter the stitch change. Push key “↑”to enlarge, 0.5mm
is added each push; Push key “↓” to reduce, 0.5mm is reduced each
push. Use key “Enter” to confirm and key “Esc” to return.
(3) Tiglten length: In order to protect the stitch trace from falling off, it is
necessary to make a set sewing around the start point and point. The
stitch length for set sewing is smaller, usually 1.5mm.
Push key “3” to enter this function. Push key “↑” to enlarge, 0.5mm
added each push; push key “↓” to shorten, 0.5mm reduced each push.
Use key “Enter” to confirm and key “Esc” to return.
(4) Limit Range and Outpoint: On the lower beam and Y- right support are
mounted the limiters the location of which can be adjusted. Adjustment
step: Release the tightening screws on the X-,Y- limit bumpers, place
your frame support. Push key “4” to begin setting for the limits and
location of frame move out, see Fig.21.

1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24:2

1.Sewini g speed:700 s.p.m

Ma n menu
2.Stitch length：5.0mm
Fil 3.Tigh.ten length：1.5mm
ename：1 DST
Stit l 4.Titghten.distance：30mm
ch eng h：5 0mm
Sc l 5.Spee.d to high pos.ition：15
a e：X：1
6.Limit000 rangeY：1 000
& outpoint
Si
ze：1800×1500 mm
7.Space of pattern
P
os：X：100 Y：100
F1 . D i1rec
.Letfion：Fo
t limit:1r0wa
0mrm
d
. 2.Ritghr t lim/it:1300m
F2 Z mo o ON OFF：ON
F3. Th3r.Upeadlimit
Det:19
ect00mm
：YES
. 4.D i own
F4 Sew ng Speed：1500limit:300mm
F5. Th5r.Outpoint:
ead Pos it2ion00,1800mm
F6. Cur_
Outpo int Position
pos: Unknon,Unknown
F7. Track Searching
F8. High Position
[
Home ]. Re ut rn O rig ni
( )
013806172692
I [Home]. Returning home
T ANYUAN
( - )
0510 5632788
Note：Press figure key or ↑↓→←to move，then press Enter to select.
Fig.21

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 First select the change mode. Push key F2 to select the mode: manual
move frame or manual input. If you don’t know the coordinate values,
please use the mode of manual move frame as follows:
a) Push key “1” to set the left limit. The screen shows: move the head
by keys “←→”, and select the speed by key F1. Move the head to
the point you want and push the key “Enter” to confirm. Move the
left limiter lever close to the bumper and tighten it.
b) Push key “2”to set the right limit, refer to a).
c) Push key “3” to set the up limit. The screen shows: Move the
frame support by key “↑↓”, and select the speed by key “F1”. Move
the frame support to the point you want and push key Enter to
confirm. Move the bumper close to the upper limit lever and
tighten it.
d) Push key “4” to set the down limit, refer to c.
e) Push key “5” to set the point of frame move out outpoint. Push key
“↑↓”, to move the frame support and key “←→” to move the head.
Push key Enter to confirm after the frame support and the head
moved to the point of frame move out.
f) If you have recorded the original limits of this frame, now you can
select the mode of manual input and input the data to the relevant
area, which will save your time. Please don’t forget to adjust the
bumper so that the machine can be protected.
g) When the limit setting is wrong, for example the upper and lower
limits, the left and right limits are overturned, the point of frame
move out has set outside the limits, etc, the computer will give out
the limit values shown as in Fig.21 so that the computer faults can
be avoided. This time you should make another limits setting.
Push key “Esc” to return when the limits and point of frame move
out have been set.
(5) Pattern Space Margins: It means the distances of the pattern from the
four limits you have set. The computer will automatically calculate the
offset and scales according to the margins you have set. In order to
ensure the normal work, the is normal equal to or larger than 0.7.
Push key “5” to set the margin, see Fig.22.

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1.Pattern 2.Setting 3.Moving 4.Testing 5.Management 6.Exit 10:24:2
Ma n menu
1.Sewini g speed:700 s.p.m
2.Stitch length：5.0mm
Filename：1
3.Tigh.ten DST length：1.5mm
4.Ti ghten
Stitch length：5.0mm distance：30mm
5.Spee.d000
Scale：X：1 to highY：1 pos.000
ition：15
6.Limit rangemm
Size：1800×1500 & outpoint
7.Space ofY：100
os：X：100 pattern
P
F1 D ec on：Fo wa d
. i1r .Letfi t space:5r0mrm
F2 Z mo o ON OFF：ON
. 2.Ritghr t spa/ce:50m
F3 Th ead De ec ：YES
. 3r.Up spacte:50t mm
F4 Sew ng Speed：1500
. 4.Di own space:50mm
F5 Th ead Pos on
F6. Our po n Pos iti on
.Currentt scialte: iti
F7 T ack Sea ch ng
. r r i
F8 X: H gh0732 Pos onY: 0.827
. i iti
Home Re u n O g n
[ ]. t r ri i

13806172692
(0 )
T ANYUAN
I
(0510-5632788)
Note：Press figure key or ↑↓→←to move，then press Enter to select.
Fig.22
Push key “ 1” to move the mark to Left Margin, input a value such as 50
from the keyboard and push key Enter. Other margin setting are just the
same. When the margins have been set, the computer again calculates the
X-, Y- scales and display them. Push key Enter to return to Main Menu..
When the needle speed, stitch length, limits, location of frame move
out, and pattern margins have been set, push key Esc to Main Menu.

6.4 Control Menu

The right windows in Fig.12 displays the Control Menu.
a) F1.Forward/Back Quilting Push key F1 to change the functions of forward

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 and back quilting each other, normally select the forward quilting.
b) F2. Z motor ON/OFF: Push key F2, the status the head will change
between ON and OFF; normally select “ON”.
c) F3. Thread detect: Push key F3 to set if the thread break is tested or not.
When the detecting device for the thread break has any troubleness , or
the quilting is being simulated, “No” is set; in other conditions “Test” is
used.
d) F4.Sewing Speed: Push key F4 to move the cursor mark to needle speed
setting in window5, Fig12. Push key “↑↓” to change the speed, then key
Enter to return, you can also change this value in the column of “Setting”.
e) F5. Thread Position: Push key F5 to move the head to the thread
position.
f) F6. Outpoint Position: Push F6 to move the head to the frame move out
position so that you can easily pull out the frame from under the head.
g) F7. Track searching: When the distance between the thread break point
and the current position of the head is a long pattern locus, you can push
key F7 per the screen display and key “↑↓” to quickly move the cursor
onto the length of the locus where the thread break point is located, then
use key “←→” to find along this length and move the cursor to the
break point. Push key Enter to move the head to the thread break point.
Push key Esc to exit and push the quilting continue quilting.
h) F8. High position: Push key F8 and the needle will be moved to the high
position if it is not at high position.
i) [Home]. Return origin: Push key [Home] and the machine will
automatically look for the origin per the origin sensors and move the head
and frame to the origin.
6.5 Quilting and Run Control
After the parameter setting have been finished, the computer will store them
such as the point of frame move out, limits and margins, etc, in disk C. Those
stored values can not be lost unless the machine will not be used for long time or
they need to be modified. Each time the machine starts up, the last quilted
pattern will appear. If you want to change the pattern, you can select the “Patten”
in the main menu, set a new pattern, switch on the motor power, set parameters
for the head, needle speed, stitch length and thread break detect, etc, use key
“F6”to make the machine stop at the point of frame move out, put on the frame
that has clamped the material (note: be careful with the move out part of the
frame when it passes the head and protect it from bumping with the needle and
presser) ,finally push the quilting button to begin work.
In the course of the sewing, the screen will real time display the pattern locus
and control status; if the thread break occurs, the detection device will alarm and
the machine will stop automatically; if no alarm (including in the status of no
detection), push the Quilt/Pause button to stop the machine,then push the Idle

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 forward or Idle backward button to move the frame and sewing head in place
where is the thread broken, push key “F5” or Needle thread to move the head to
the threading place and make a treatment of the thread break. and use the
Quilt/Pause button to continues work.
When the lower thread (bobbin thread) is run out or broken, push the
Quilt/Pause button to stop the machine (the machine will not alarm for the lower
thread status), make a treatment of the lower thread and use the Quilt/Pause
button to continue work.
If any accident condition occurs in the machine run, push the Drive off button (red)
on the panel to switch off the motor power and stop the machine.
The head will return to the position of frame move out each time the sewing work
ends.
Change the frame and use the quilting button to continue.
Note: When the machine is running, the operator should stay outside the
movement scope of the frame support so that he can’t be damaged.
6.6 Shut Down
When the machine stops running, shut down machine in the following sequence:
switch off the Drive off (motor power) → exit from the Main Menu → switch off
the computer power →pull off the main plug.

7 MAINTENANCE
The good maintenance will keep the machine in good status, raise its working efficiency
and service life.
7.1 Lubrication
a) Head: Use the sewing oil or 7# engine oil. Because the bevel gears in the head
bed are placed in the butter cavity they don’t need oiling frequently. Oil regularly
the oiling holes and all sliding or rotating parts in the head and its bed; oil them
several drops every 4 hours run.
b) Spline and Guide Rails: They are the key parts and should be kept clean; butter
them every month. First clean them then smear the butter even and thin.
c) Change the butter for all the bearings after a long run
d) Oil every two months the bearings and belt beds.
7.2 Cleaning
Clean the machine regularly; clean out the thread stubs and fibre on the spline,
guide rails and transmission chains, etc; always close the door of the electronic
controller case to protect it from the duet; regularly clean out the dust, fibre and
thread stubs on and around the rotary hook to protect it from being sticky.
7.3 Troubleshooting
Timely contact with the manufacturer in case the machine is out order. The
manufacturer will send technicians or give the use some advice for
troubleshooting. Overhauling work should be done by the manufacturer and the
users are not allowed to do so, otherwise the manufacturer will not have any

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 responsibility for the damage of the machine.

8. LANGUAGE CHANGE
How to change the language from Chinese to English:
1. Press “:ESC” key on Chinese interface
2. There is Chinese sentence “确实要退出吗（Y/N)？” on the interface
3. Choose “Y”
4. The interface shows “C:\>”
5. Enter “hfj”
6. Keep pressing “shift” key, then press “Enter”key immediately , the language will
change to English

9. METHOD OF USING USB DISK

USB1 port can use USB disk plug and play,you can plug and unsheathe USB disk
at random after starting computer,system can read all of them,but it can not use USB
disk to start computer.
USB2 port can use USB disk to start computer,with function of furbishing and
starting controlling system in urgent conditions.But you must plug USB disk before
starting computer,otherwise, it can not go into effect.

MACHINE IS UPGRADED BUT A FEW PARTS IN USER’S MANUAL HAVE NOT

BEEN REVISED TIMELY. WE FEEL SORRY FOR THE INCONVENIENCE AND
HOPE YOU CAN UNDERSTAND. IF YOU HAVE ANYTHING UNCLEAR, PLEASE
CONTACT US FOR DETAILS. THANK YOU.

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 How to set pattern sizes
(1)PRESS KEY 2, DO SETTING,YOU WILL SEE INTERFACE AS BELOW：

(2)PRESS KEY 7, DO SETTING ON “Limit range & outpoint”,YOU WILL SEE

INTERFACE AS BELOW：

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(3)PRESS HOME KEY FOR RETURNING HOME
(4)PRESS KEY 1, DO SETTING ON “LEFT LIMIT”, MOVE THE SEWING HEAD
TOWARD LEFT BY KEY ←, WHEN THE HEAD REACHES APPOINTED POINT,
PRESS ENTER FOR CONFIRMATION

PRESS KEY 2, DO SETTING ON “RIGHT LIMIT”, MOVE THE SEWING HEAD

TOWARD RIGHT BY KEY →, WHEN THE HEAD REACHES APPOINTED
POINT, PRESS ENTER FOR CONFIRMATION.

PRESS KEY 3, DO SETTING ON “UP LIMIT”, MOVE THE SEWING HEAD

TOWARD DOWN BY KEY ↓, WHEN THE HEAD REACHES APPOINTED POINT,
PRESS ENTER FOR CONFIRMATION.

PRESS KEY 4, DO SETTING ON “DOWN LIMIT”, MOVE THE SEWING HEAD

TOWARD UP BY KEY ↑, WHEN THE HEAD REACHES APPOINTED POINT,
PRESS ENTER FOR CONFIRMATION.

NOTE: THE ABOVED SETTED ARE THE FRAME OF PATTERN

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PRESS KEY 5, DO SETTING ON “OUTPOINT”,MOVE THE SEWING HEAD TO
UPPER-LEFT BY KEY ←→↑↓(GAP POSITION ON THE FRAME)
NOTE: OUTPOINT MUST BE IN THE LIMIT OF PATTERN FRAME AS SETTED
ABOVE,OTHERWISE IT WILL CALL ATTENTION THAT SETTING DIAMETER
ERROR.

(5)PRESS KEY ESC

(6)PRESS KEY 8, DO SETTING ON “Space of patten”

PRESS KEY 1, SET “Left space”,ENTER 0 AND THEN ENTER TO CONFIRM

PRESS KEY 2, SET “Right space”,ENTER 0 AND THEN ENTER TO CONFIRM

PRESS KEY 3, SET “Up space”,ENTER 0 AND THEN ENTER TO CONFIRM

PRESS KEY 4, SET “Down space”,ENTER 0 AND THEN ENTER TO CONFIRM.

SHOW INTERFACE AS BELOW:

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(7)PRESS KEY ESC

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Appendix 1 TROUBLESHOOTING

30
Events Causes Actions
Thread Jump 1) Wrong relation of the needle to 1) Re-adjust the relation.
rotary hook: thread hooking 2) Install the needle
earlier or later, the gap between correctly.
needle and rotary hook tip too 3) Chang the rotary hook.
large, etc. 4) Use 21# needle; reduce
2) Wrong installation of needle. stitch length; slow down
3) Rotary hook tip is worn out. the speed; check the
4) Material too thick. relation of presser to
5) Inferior upper thread quality. needle.
5) Use tight-twist upper
thread or Single strand
terylene
Floating thread 1) The needle is not center of 1) Adjust presser to make
or towel type, presser hole. the needle in the center of
up and lower 2) The gap between guide hook of the presser hole.
thread too tight rotary hook and breach of the 2) Adjust the gap to 0.7 mm
or loose rotary hook shell too small. 3) Increase clamper
3) Tension of the upper thread or pressure or adjust the
lower thread too loose. tension of the lower
4) Material too thin thread.
4) Tighten the upper and
lower thread, use the
stationary presser and
put it down a little
(2mm)
Thread break 1) Wrong relation of needle to rotary 1) Re-adjust the relation.
hook. 2) Burr with grinding stone
2) Rotary hook and run-thread edge or emery paper.
has burrs. 3) Burr with fine emery
3) Needle plate hole has burrs. paper or change needle
4) Thread run not smooth. plate.
5) Material too hard or filling matter 4) Change or repair
too thick. run-thread parts.
6) The end face of bobbin projects 5) Use silicon cup or reduce
from bobbin case. speed.
7) Bad quality for bobbin case 6) Change bobbin.
which causes lower thread break. 7) Change bobbin case.
Needle not stop 1) Check the high position sensor to 1) Adjust the tightening ring
at high position ensure that the needle should be for correct position.
located at the upper part of the 2) Use key “F10” to select
presser. less speed under the
2) Rotating speed for machine stop function of “Set 31
too fast. Parameters”.
3) Hight position sensor is 3) Change the sensor.
damaged.
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