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Operation Safety
1. Prior to the application, please read “Safety Instructions” carefully to ensure
correct and safe application. Please keep the user manual.
2. During operation, attention should be paid to all warning symbols and
operations should be followed strictly as required.
3. Equipment is not supposed to be used in environment that directly
exposed to sunlight or rain or in a humid environment.
4. The equipment should not be installed close to area of thermal sources or
any area where there is presence of devices such as electric heaters and
furnaces.
5. Make sure the safety space should be left for proper ventilation and
product maintenance when placing UPS. Refer to the instructions during
installation.
6. Dry and non-conductive items should be used for cleaning.
7. In case of a fire hazard, dry powder extinguisher should be used properly.
Using liquid fire extinguishers may result in electric shock hazard.
Electrical Safety
1. Before electricity is switched on, make sure earthing is properly done and
wire and battery polarity are correctly connected.
2. When UPS relocation or wire reconnection is necessary, AC and battery
should be switched off and UPS should be completely turned off, otherwise there
might be a danger of electric shock because output terminal might be still
electrified.
3. Please use EATON specified appendix devices and accessories.
4. To meet the requirement of EMC, the length of the output should be less than 10m.
Battery Safety
1. Battery service lifetime will be shortened as ambient temperature rises.
Replace batteries periodically to guarantee normal UPS performance and
sufficient back-up time.
2. Only personnel with proper expertise can carry out the maintenance of
accumulator batteries. Replacement of accumulator batteries requires a match of
same type and model with equal quantity.
3. As accumulator batteries may contain potential electric shock and short-circuit
current danger, to avoid accidents that might be thus resulted, the following
warnings should be observed during battery replacement:
A. Do not wear watches, rings or similar metallic items;
B. Use insulated tools;
C. Put on rubber shoes and gloves;
D. Do not place metallic tools or similar metallic parts on the batteries;
E. Switch off load connected to the batteries before dismantling battery
connection terminals.
4. Do not expose accumulator battery to fire in order to avoid possible
explosion that might endanger physical safety.
5. Non-professionals are not allowed to open or destroy accumulator
batteries for electrolytes in batteries contain strong acid and other dangerous
substances which will cause damages to both human skins and eyes. Should
electrolytes come into any contact with human body unintentionally, rinse with
clean water and seek medical advice.
6. Do not cause battery positive and negative polarity short circuit, otherwise,
electric shock or inflammation may occur.
Maintenance
1. Working environment and storage means can affect the service term and
reliability of this product to some extent. Therefore, the product is not suitable for
performance in the following environment:
C h a p t e r 2. I n s t a l l a t i o n
2.1 Unpacking inspection........................................................................................6
2.2 Wiring table.......................................................................................................7
2.3 Connection........................................................................................................8
2.4 Installation of external battery of long backup time model................................9
2.5 Connecting to computer interface....................................................................10
2.6 Parallel operation (option)...............................................................................11
2.7 Communication card installation......................................................................15
2.8 EPO.................................................................................................................16
2.9 Maintenance switch.........................................................................................17
2.10 Dustproof net (option)....................................................................................17
2.11 Transformer (option)......................................................................................17
C h a p t e r 3. C o n t r o l P a n e l…………………………………………………18
C h a p t e r 4. O p e r a t i o n ……………………………………………………….19
4.1 Start up............................................................................................................19
4.2 Shut down........................................................................................................21
C h a p t e r 5. B a t t e r y m a i n t e n a n c e……………………………………..22
C h a p t e r 6. Troubleshooting……………………………………………………….23
C h a p t e r 7. Warranty……………………………………………………………….25
Ch apt e r 1 B r i ef i nt r oduc t i o n
1
1.1 Frequently used symbols
EATON DX
O N /O F F T EST /
EATON DX
ON/OFF TE S T/
EDX6000H-LCD EDX6000HXL-LCD
& EDX10KHXL-LCD
1.3 Rear view
1. Computer interface
2. Intelligent slot
3. Fan (2 Fans on 10kVA)
EDX6000H-LCD 4. Parallel card (optional) cover
5. Input switch
6. Maintenance switch (optional) cover
7. Terminal block cover
8. Cable clamp
9. EPO (optional)
3
Input protection rating
32A
(MCB)
ELECTRICAL OUTPUT CHARACTERISTICS – NORMAL MODE
Rated apparent/active
6000VA / 4800W
power
Transfer–normal to stored
No break
energy
Rated output voltage 220V
1.4 Technical data
Output voltage variation ±2%
Crest factor 3:1
4
Internal battery (H Models):
4 / 12 mins NA NA
Full Load / Half Load
NOTE: Battery times are approximate and vary depending on age, temperature and load configuration.
BYPASS CHARACTERISTICS
Type of bypass In-Built Automatic Relay Bypass
Transfer Time Online mode: <4ms
ECO Mode: ≤8ms
NOTE: Battery times are approximate and vary depending on age, temperature and load.
BYPASS CHARACTERISTICS
Type of bypass In-Built Automatic Relay Bypass
Transfer Time Online mode: <4ms, ECO Mode: ≤8ms
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Chapt e r 2 I ns t al l at i o n
CAUTION:
1. The installation as described in this chapter may only be carried out by
qualified personnel and must comply with the local regulations
2. The UPS is recommended for floor mounted installation only.
1. Open the packing box of the UPS and take it out, check whether the UPS is
damaged during the process of transportation.
2. Should any damage be observed or parts be found missing, do not start the
machine. Contact the forwarder and distributor immediately.
Accessories:
1) User manual
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DX6K DX6K DX10K DX10 DX10K DX15K DX20K
XL XL KXL XL31 XL31 XL31
G 10AW 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
N 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
L 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
+ 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
- 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
G 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
L 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
N 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
G 10AWG 10AWG 8AWG 8AWG 8AWG 6AWG 6AWG
(6mm2) (6mm2) (10mm2) (10mm2) (10mm2) (25mm2) (25mm2)
2.3 Connection
1. Choose appropriate cables for input and output to reference “wiring table”.
2. Remove the terminal block cover in the rear panel.
3. Connect the load to the output of the terminal block.
4. Connect the input power cable to the input of the terminal block. On XL model
connect the external battery cables.
5. Secure the cables to the cable clamps.
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DANGER: Make sure the input and output cables are connected
firmly.
Terminal block:
In put Outp ut Inpu t Output
EDX6000H-LCD EDX6000HXL-LCD
EDX10KHXL-LCD
8
7. Put the cover board back to the UPS and tighten the screws.
8. Before the input protection switch is being set in the “ON” position, supply
power source to the UPS.
1. Make sure the battery switch in the “OFF” position and connect the 16
batteries in series.
2. Connect the battery cable to the battery blocks. A disconnect
switch/protective device must be connected between the battery bank and the
UPS, the current and voltage specification of the switch shall be as follows:
- Standard 16 battery system: 192VDC, 34A
- Optional 20 battery system: 240V DC, 27A
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DANGER: Do not connect the battery cable to the UPS first; otherwise, there
may be electric shock hazard.
3. Connect the battery cable to the battery terminal of UPS. Make the power
supply to the UPS, then set the battery block switch in the “ON” position, the
UPS will begin to charge the battery block.
CAUTION: The battery grounding of the UPS is located on the right of the
terminal block and marked with the icon " ".
Communication Port
RS232 Cable
10
The PIN configuration of computer interface port on UPS is as follows:
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2) Connect each output breaker to a main output breaker and then to the loads.
Utility Input Switchboard
Output Switchboard
3) The wiring connection diagrams are as follows and the wiring requirements
follow the requirements of single UPS.
4) The parallel UPSs have been designed for use with separate batteries.
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Output ground
Output neutral
Output line
Battery pack 3#
Battery pack 2#
Battery pack 1#
Input line
Input neutral
Input ground
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3. Advantages of parallel configuration
This configuration improves the reliability of the power supply system
through the redundancy frame structure. Two UPSs equally share the load,
when one UPS fails, the other will take up full load itself.
It is designed to isolate the UPS from the AC source for maintenance; each
UPS has a manual maintenance bypass.
4. Operation
1) Please follow the single UPS operating guide to perform general operation.
2) Power on
Power on under mains: After you make sure that the power supply connection
is correct, press the “ON” button of any UPS continuously for more than 1
second, the units transfer to work under INV mode simultaneously as they
start up sequentially in line mode.
Power on under battery: Short press the "ON" button of each UPS to get
power sources, then press the “ON” button of one's continuously for more
than 1 second, the units work under battery mode simultaneously.
3) Power off
Press the “OFF” button of one set of UPS continuously for more than 4
seconds, all the UPSs will be shut down;
Press the “OFF” button of one set of UPS continuously for more than 1
second, no more than 4 seconds, this UPS will be shutdown alone.
Intelligent slot is designed for the communication cards. You don’t need to
stop the UPS during the installation of communication card.
1. Remove the cover board of intelligent slot.
2. Insert the communication card into the slot.
3. Use the screws to tighten the card.
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Intelligent slot
PIN Description
PIN1 UPS Fail
PIN2 Summary alarm
PIN3 GND (Ground)
PIN4 Remote shutdown
PIN5 Common
PIN6 Bypass
PIN7 Battery low
PIN8 UPS on
PIN9 Line loss
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2.8 EPO
EPO
Switch
EPO
Switch
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2.9 Maintenance switch
There are voltages present inside the UPS when it works under line mode, battery mode
or bypass mode, so you separate the UPS electronics from the utility via closing the
Maintenance switch to perform on-line maintenance.
Maintenance switch
Battery
Maintenance switch
cover
Dustproof net is used to protect the UPS from dust and it is necessary to install a dustproof
net for the device at an environment with heavy dust or smog. Dustproof net should be
installed inside the UPS and at the back of the front panel. Please refer to the dustproof net
quick installation guide for details.
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Chap t e r 3 Contr o l p a n e l
①~④ LED:
① Utility power
② Battery
③ Bypass
④ Inverter
⑤ ON/OFF button
⑥ Function button
⑦ LCD
The alarm silence of the function button is valid only in battery mode and bypass mode. It
cannot silence other fault warning alarms of the UPS system.
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Chapt er 4 O per at i o n
4.1 Start up
2. After few minutes, the normal operation begins, the utility power LED and the
inverter LED are lit and the LCD shows the main menu under normal mode.
EATON DX
5. Turn on the UPS, it will perform a self-test automatically and all of the “ ”
On the LCD are lit one by one from left to right. The inverter LED on and UPS is
under normal mode. If the utility power is abnormal, the UPS runs in battery mode.
2. UPS starts up in battery mode, the battery LED and the inverter LED are on,
the LCD shows the main menu under battery mode.
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3. UPS supplies power to the load
4. Press the “Function” button to obtain the following information from LCD.
5. Buzzer beeps once every 4 seconds, which indicates the UPS run under
battery mode. Press the "Function” button for more than 2 seconds to silence the
buzzer.
3. The buzzer beeps once every 2 minutes, which indicates the UPS run under
bypass mode. Press the “Function” button for more than 2 seconds to silence the
buzzer.
4. Press the "Function" button to obtain the following information from LCD.
Hz
VAC
LOAD
IN P U T
5. To completely power down the UPS, disconnect the line input of the UPS.
21
Ch a p t e r 5 B a t t e r y m a i n t e n a n c e
The battery is key component of the UPS. The battery life depends on the ambient
temperature, charge and discharge times. High ambient temperature and deep
discharge will shorten the battery life.
1. When being connected to the utility whether the UPS has been turned on or not,
the UPS keeps charging the battery and also offers the protective function of
charging and discharging.
2. If the UPS has not been used for a long period, charging is recommended every
4 to 6 months. Charging should begin after the UPS shout down automatically in
the course of discharging. In the regions of hot climates, the battery should be
charged and discharged every 2 months. Moreover, the standard charging time
should be not less than 12 hours.
3. Under normal conditions, the battery life lasts 3 to 5 years. In case the battery is
found not in good condition, earlier replacement should be made. The battery
should only be replaced by qualified service personnel.
4. In replacement of battery, please use the same number and type of battery.
22
Chapt er 6 Tr oubl es hoot i n g
If the Alarm icon is on and the LCD shows fault code, which indicates that the
operation is abnormal. Please refer to the "troubleshooting table" for details.
A. Fault code (fault menu)
The following items are displayed by the LCD via pressing the function button:
output voltage and frequency, input voltage and frequency, load level and battery
capacity. And the fault menu is the main menu.
B. Alarm code (alarm menu)
The following items are displayed by the LCD via pressing the function button:
parameters of output, input, load level, voltage, frequency and battery capacity.
And the alarm menu is the main menu.
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6.2 Troubleshooting table
24
Chapt er 7 W arrant y
Our company promises: products to be offered free warranty service for one year
from the date of purchase. The local office or distributor may grant a warranty
period different to the above and refer to local terms of liability as defined in the
supply contract.
The cost of delivery shall be borne by the customer, please contact the service
centre or distributor.
Out of warranty;
The finished product of which the serial number is changed or lost;
Capacity dropped normally and external appearance damaged;
Some damage occurred during delivery, move;
Damage due to force disaster and man-made fault;
Disobeying provisions of operating/using the unit;
614-04506-IN
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