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142–150
Abstract
Bubble diameters were measured photographically in a bubble column, which was operating in the homogeneous regime with air and
aqueous isopropanol solutions. The bubble size data were determined for several values of the superficial gas velocity, and used to fit
bubble size distributions. The gas hold up was measured under the same conditions and its values were calculated from the bubble size
distributions, using the theory for the conservation of the bubble size distribution function. The experimental results were compared to
bubble size predictions given by models of bubble formation in orifices and to results from well-known correlations for the gas hold up. It
has been verified that the models for bubble formation in orifices give reasonable predictions of the mean bubble diameter, while the
correlations for gas hold up lead to poor agreement with the experimental data. The indirect measurement of gas hold up from the bubble
size distribution was considerably more accurate. q 1999 Elsevier Science S.A. All rights reserved.
and Yoshida w4x are considered the most accurate, with a the sintered-glass plate was also 6.4 cm. The thickness and
mean error of 11% w5x. degree of sintering were high enough for most of the
This work has experimentally determined the bubble pressure drop throughout the distribution system to be due
size distribution in a bubble column operating in the to the sintered plate. This, added to the limited volume of
homogeneous regime. The theory for the conservation of the chamber localized before the distributor, guaranteed
the bubble size distribution function w6x was used to derive bubble formation under the constant flow rate regime w1x.
an expression to calculate the gas hold up inside the The liquid column heights before and during the opera-
column, using the measured bubble size distributions. tion were obtained with the help of a graduated scale
These results were compared with those obtained using attached to the column, varying between 50 and 80 cm.
several prediction methods for mean bubble diameters and These measurements allowed for the direct determination
gas hold up. of the gas hold up, whose experimental error varied be-
tween 10 and 40%, becoming greater as the air flow rate
increased, due to froth formation. Care was taken not to
2. Experimental procedure allow leakage of liquid through the distribution system by
pouring the liquid solution together with a small flow of
For a bubble column in a semi-batch operation in the gas. The gas flow was then stopped in order to begin each
homogeneous regime, the experimental measurements nec- experimental run.
essary to characterize its fluid dynamics are gas flow rate, The diameters of the bubbles were determined from
height of the liquid column and bubble diameter. The photographs of the operating column, 40 cm above the gas
experimental system was built in the Thermofluid Dynam- distributor. The dimensions of the bubbles, which were
ics Laboratory of the Programa de Engenharia supposed to be ellipsoids, were measured directly from the
´
QuımicarCOPPE, and is shown schematically in Fig. 1. photographs, with the help of a millimetre. The correction
Depending on the desired range of gas flow rate, the gas to the real size was based on the graduated scale attached
from the compressed air line passed through one of three to the column, which was at the same focal distance as the
calibrated rotameters arranged in parallel. During each measured bubbles. In fact, the focus was adjusted on the
experimental run, the valve upstream of the rotameter was graduated scale and only the well focalized bubbles were
kept totally open, and the gas flow rate controlled com- measured. In order to reduce the optical errors, only those
pletely by the needle valve before the distributor. The bubbles situated in the central region of the column were
distributor consisted of a sintered-glass plate, which was measured. Assuming an ellipsoidal form, the equivalent
used to guarantee a uniform distribution of the gas flow, bubble diameter was obtained, which is the diameter of the
and by a perforated copper plate, in whose orifices the sphere whose volume is that of the bubble. About 50 to
bubbles were formed. 100 bubbles were measured at each experimental point,
The internal bubble column diameter was Ž7.20 " 0.02. using 2–3 photographs. The error in the measurement of
cm. The pressure gauge of the feed line was kept at 4 each axis of the ellipse corresponding to the cross sectional
kgfrcm2 at all experimental points, in such a way that the area of the bubble in the photograph, is about 6%. Thus, if
pressure drop of the distribution system was maintained the imprecision of the ellipsoidal bubble hypothesis and
approximately constant. The perforated plate, with a diam- the optical error are added to this error, it is possible to
eter of 6.4 cm, had 88 orifices uniformly distributed over estimate the experimental error in the determination of the
its area, each with a diameter of 0.5 mm. The diameter of equivalent bubble diameter in the range from 10 to 15%.
Under the homogeneous regime hypothesis and for the
short columns used, it will be shown that the bubble size
distribution does not vary appreciably along the column.
Thus, the size distribution obtained in the column region
shown in the photographs, is approximately valid for the
entire column.
The liquids used in the experimental runs were aqueous
solutions of isopropanol, a surfactant agent which hinders
the phenomenon of bubble coalescence, making it easier to
keep the column operating in the homogeneous bubbling
regime ŽFig. 2.. The measurements were made for three
different isopropanol concentrations: 0.5%, 1% and 2%
vrv.
For all experimental runs, the ambient temperature was
in the 23–268C range. This small variation in temperature
hardly affects the physical properties of the system. In the
Fig. 1. Experimental setup. following calculations, the physical properties of the gas–
144 ´
P.L.C. Lage, R.O. Espositor Powder Technology 101 (1999) 142–150
liquid system were evaluated at 258C. The properties of the distributions are almost identical, which facilitates the
liquid phase were considered to be those of the pure water, experimental determination of the bubble distribution func-
except for the interfacial tension, which was estimated tion.
using the correlation of Szyszkowshi w7x for each iso- According to the above cited hypotheses, the steady-state
propanol solution. The values obtained for the 0.5%, 1% conservation equation for the size distribution function of
and 2% vrv isopropanol solutions were 67, 63 and 58 the bubbles can be obtained by a development similar to
dynrcm, respectively. that used for perfectly mixed reactors w8,9x:
f Ž d e . NF Ž d e . s n I I Ž d e . Ž 1.
3. Conservation of the bubble distribution function
where d e is the equivalent bubble diameter, N and F Ž d e .
The bubble size distribution inside a bubble column are, respectively, the total number and the size distribution
depends on the size distribution of the injected bubbles function of the bubbles inside the bubble column, f Ž d e . is
Žformed at some submerged orifice., on the coalescence the bubble escape frequency, and n I and I Ž d e . are the
and break-up phenomena, on the bubble escape frequency, number rate of injected bubbles and their size distribution
on the gas density changes with hydrostatic pressure and function, respectively.
on a possible existing mass transfer process between the Using the normalization condition for the two size
liquid and gas phases. distribution functions, N can be obtained by:
For a short bubble column, the effect of the hydrostatic
pressure can be neglected. In addition, for the absorption ` I Ž de .
of a slightly soluble gas, the mass transfer effect on the N s nI H0 d Ž d e . or N
f Ž de .
bubble distribution can also be neglected, and for a non-
coalescent system at low gas superficial velocities, the y1
`
coalescence and break-up phenomena are negligible. In s nI H0 f Ž de . F Ž de . d Ž de . Ž 2.
this case, it will be shown that the bubble local and global
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P.L.C. Lage, R.O. Espositor Powder Technology 101 (1999) 142–150 145
From F Ž d e ., the gas hold up can be calculated from its the bubble drag coefficient, given as a function of the
definition: Reynolds number, Re s Ud erÕ. The asymptotic value for
N p `
C D for large Re was modified to 0.988, a value obtained
´s 3
H d F Ž d . dŽ d .
e e e Ž 3. by Karamanev w10x himself from a correlation of bubble
VT 6 0 ascension experimental data using 32 different gas–liquid
where VT is the total volume of the liquid–gas system. systems. This value was applied for Re G 126, in order to
Since n I is equal to the gas flow rate divided by the mean render the correlation for C D continuous. The d erd h ratio
volume of the injected bubbles, Eqs. Ž1. and Ž2. lead to: is better represented by the Vakrushev and Efremov corre-
lation w12x, which was therefore used in this work.
`
3
H0 d F Ž d . d Ž d .
e e e
´ s uG `
Ž 4.
3 4. Bubble diameter determination
HH0 d ef Ž de . F Ž de . d Ž de .
4.1. Correlation of Molerus and Kurtin
where u G is the superficial gas velocity and H is the
liquid–gas system height inside the bubble column. In order to verify if the bubbling regime was homoge-
In the homogeneous bubbling regime, the escape bubble neous, the correlation developed by Molerus and Kurtin w2x
frequency can be determined using only the absolute bub- was used to interpret the experimental results with respect
ble ascension velocities. Let L be the upper limit for the to the superficial velocity of the gas and the gas hold up.
equivalent bubble diameter for a given distribution. If For semi-batch operations, the superficial velocity of the
Õ Ž L. is the absolute bubble ascension velocity of the liquid phase is zero. In this case, this correlation provides
largest bubble, that is, it is the largest ascension velocity, the gas hold up, ´ , as a function of a dimensionless
then during the D t s HrÕ Ž L. interval, all bubbles in the relative velocity of the gas, defined by:
bubble column with d e s L will leave it. For d e - L, the
1r3
fraction of the existing bubbles leaving the bubble column r L y rG u G3
during this time interval is D zrH, where D z s D t Õ Ž d e ..
Thus, the fraction of bubbles with diameter d e that leave
gs
ž rL
P
ÕPg / Ž 7.
the column per unit of time, which is the bubble escape in the following form
frequency, is given by D zrŽ H D t . s Õ Ž d e .rH, which is r0 r0 2
independent of the values of D t and L used in the above b 3 s 18 P Re P 1 q 0.347 P P žd/ q 3 Re1.5 q Re 2
deduction. Accordingly: d
r0
f Ž d e . s Õ Ž d e . rH Ž 5.
From Eqs. Ž1., Ž2. and Ž5., it is clear that F Ž d e . does
ž
P 0.3 q 0.424 P
d / Ž 8.
bubble with an equivalent diameter d e . Representing graphically the curves obtained from the
Recently, Karamanev w10x developed a correlation for correlation ŽEqs. Ž7. – Ž11.., for various bubble sizes, and
bubble ascension in contaminated liquids, which incorpo- the experimental data of ´ = g , it is possible to estimate
rates the effect of the geometric shape of the bubble the mean bubble diameter. One such graph is shown in
through the Tadaki and Maeda w11x correlation, which Fig. 3 for the 2% vrv isopropanol solution.
relates d e to the projected diameter of the deformed bubble
Žhydraulic diameter., d h . Karamanev w10x correlation is 4.2. Bubble formation models
given by:
1r2 For low superficial gas velocities in short bubble
U Ž d e . s Ž 4 gD r d er3 r C D . Ž d erd h . Ž 6.
columns in the presence of surfactants and when there is
where g is the gravity, r is the liquid density, D r is the no mass or heat transfer, the coalescence and bubble
difference between the liquid and gas densities and C D is breakage phenomena are not relevant. Thus, the bubble
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P.L.C. Lage, R.O. Espositor Powder Technology 101 (1999) 142–150
The accumulated fraction of the bubbles with diameter Fig. 4. Bubble size distribution Ž u G s 0.65 cmrs, isopropanol solution at
lower than a given value was obtained from the experi- 2% vrv..
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P.L.C. Lage, R.O. Espositor Powder Technology 101 (1999) 142–150 147
Table 2
Comparison between the experimental data and predictions for the gas hold up
u G Žcmrs. ´exp Ž2%. ´exp Ž1%. ´exp Ž0.5%. ´distr ´AY ´H
0.65 0.024 " 0.01 – 0.002 " 0.01 0.032–0.033 0.021 0.038–0.039
1.17 – 0.054 " 0.009 – 0.056 0.035–0.036 0.053–0.054
1.68 0.083 " 0.01 0.083 " 0.009 0.065 " 0.009 0.080–0.082 0.048–0.049 0.065–0.067
2.20 – 0.12 " 0.02 – 0.10 0.060–0.061 0.076–0.078
2.71 0.16 " 0.01 0.15 " 0.02 0.13 " 0.02 0.13 0.070–0.071 0.086–0.088
3.23 0.18 " 0.07 0.17 " 0.07 – 0.15–0.16 0.080–0.081 0.095–0.097
3.75 0.23 " 0.06 0.21 " 0.07 0.29 " 0.05 0.17 0.089–0.091 0.103–0.106
4.16 0.25 " 0.1 – – 0.18 0.096–0.098 0.110–0.113
5.72 – 0.34 " 0.09 – 0.25 0.120–0.121 0.132–0.135
6.16 0.42 " 0.1 0.38 " 0.1 0.30 " 0.1 0.28–0.29 0.125–0.127 0.138–0.141
7.02 0.49 " 0.1 0.51 " 0.08 0.35 " 0.1 0.31–0.33 0.136–0.138 0.148–0.153
well with the experimental values. Considering the esti- L diameter of largest bubble Žcm.
mated experimental errors of ´exp , only 7 of the 23 experi- N number of bubbles in bubble column
mental points do not agree with the gas hold up values n number rate of bubbles Žsy1 .
calculated using the bubble size distributions. Q volumetric flow Žcm3rs.
Re Reynolds number
r0 parameter in Eq. Ž8. Žcm.
7. Conclusions U terminal rise velocity Žcmrs.
u superficial velocity Žcmrs.
The homogeneous regime in a bubble column was V volume Žcm3 .
achieved with aqueous isopropanol solutions for superfi- Õ absolute ascension velocity Žcmrs.
cial gas velocities below 5 cmrs. Under these conditions, t time Žs.
the correlation of Molerus and Kurtin w2x was shown to be z axial coordinate Žcm.
a quick way of estimating the mean bubble diameter. The Greek letters
correlation of Gaddis and Vogelpohl w14x was shown to be d parameter in Eq. Ž8. Žcm.
¨
a little better than the Davidson and Schuler’s model w13x, Dr difference between liquid and gas densities
with predictions for the mean bubble diameter which agree Žgrcm3 .
with the experimental data in 10–15% of the cases. The ´ gas hold up
correlations of Akita and Yoshida w4x and Hikita et al. w3x g dimensionless gas velocity
did not give reasonable predictions for the gas hold up, r density Žgrcm3 .
showing errors of up to 100%. On the other hand, the m dynamic viscosity Žpoise.
indirect measurement of gas hold up using the experimen- n kinematic viscosity Žcm2rs.
tally obtained bubble size distribution, was shown to be s surface tension Ždynrcm.
very accurate. The gas hold up values obtained from the z parameter of lognormal distribution
bubble size distribution appear to be more accurately Subscripts
determined than the distribution itself, by a fortuitous AY Akita and Yoshida correlation
cancellation of errors. B bubble
c column
distr from size distribution
8. Nomenclature DS Davidson and Schuler¨ model
e equivalent
CD drag coefficient exp experimental
ci parameters defined in Eq. Ž7. G gas phase
d diameter Žcm. GV Gaddis and Vogelpohl model
d 50 parameter of the log normal distribution Žcm. H Hikita et al. correlation
F size distribution function in bubble column Žcmy1 . h hydraulic
f bubble escape frequency Žsy1 . I injected bubbles
g gravity acceleration Žcmrs 2 . L liquid phase
H liquid–gas system height Žcm. o orifice
I size distribution function of injected bubbles S Sauter
Žcmy1 . T total Žliquid and gas phases.
150 ´
P.L.C. Lage, R.O. Espositor Powder Technology 101 (1999) 142–150