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Viega, heritage of quality, vision for the future Manual content and use
Viega’s heritage of superiority demands nothing It is the responsibility of the specifying engineer,
but the best for our customers. Engineered to be contractor and installer to ensure the PEX
efficient, Viega products perform at the highest system is properly designed and installed,
possible level of quality, providing confidence and adhering to the most current installation
peace of mind. Viega is the only manufacturer instructions, utilizing the appropriate
to offer press systems in multiple pipe joining components intended for the application.
materials, including polymer. More than one
million Viega press fittings are installed every day Important notice
around the world and, with a Supply Chain that This installation manual is intended for commercial
can process orders in 48 hours or less, Viega is installations of traditional (branch and tee) plumbing
positioned to provide customers the best, most systems, combination plumbing systems using
versatile support in the industry. termination manifolds and ManaBloc and MiniBloc
parallel / manifold plumbing systems.
IMPORTANT NOTE:
A GREEN DOT ON A VIEGA PEX PRESS
POLYMER FITTING INDICATES THE SMART
CONNECT FEATURE. FOR A CURRENT LIST OF
APPLICATIONS, PLEASE VISIT WWW.VIEGA.US/
APPLICATIONS.
Viega PEX cross-linked polyethylene tubing is the The ASTM F876 manufacturing standard incorporates
ideal tubing choice for potable water systems. a material designation number that is a rating scale
The smooth wall of Viega PEX tubing is resistant for chlorine resistance, UV resistance and material
to corrosion and scaling. Viega is the only PEX strength. This designation consists of the tubing
manufacturer that is vertically integrated, meaning material type “PEX” followed by a four-digit number.
we manufacture our own raw PEX resin, controlling These four digits break down as follows:
the entire manufacturing process from start to finish
to ensure the highest quality.
What does the material designation code mean?
2.1 What is PEX
PEX is a material made up of molecules of high
density (HDPE) that are permanently linked to each
other by a process called crosslinking. This process
allows PEX to withstand higher temperatures and
pressures compared to standard HDPE tubing,
making it ideal for hot and cold potable water
applications as well as hydronic radiant heating and Chlorine resistance
cooling systems. There are three common methods UV resistance
of crosslinking polyethylene, two of which are a HDS @ 73°F 630 psi
chemical method and one that is physical.
PEX tubing with a printed rating of 5306 indicates that
• Peroxide - Pressure/heat/chemical Ultra
it will be suitable for installation areas of constant hot
• Silane - Moisture cure water circulation and has a maximum UV exposure of
• Radiation - Electron beam six months.
is specified in the ASTM F876 standard. These Resistance tested 73° and
25% at
73° and
50% at
at
140°F
methods are also known as PEX-a, PEX-b and 140°F 140°F
PEX-c, respectively, but are not related to any type Minimum UV Not 1 mo. 3 mo. 6 mo.
Resistance tested
of a quality rating system.
HDS for 630
water at 73°F
FostaPEX tubing is a reliable companion for the Viega 3.2 Tubing markings
PEX plumbing system. This tubing can be easily bent FostaPEX tubing is marked every five feet with the
by hand like the ViegaPEX tubing but holds its shape following representative information. See Table 3.2.
after bending (combining the benefits of both rigid and
flexible tubing). The result is fewer fittings and bend Print Line Markings
supports and less labor. A unique feature of FostaPEX Length Marker 000 feet
is that the inner layer is fully dimensioned Black Company Viega
ViegaPEX Ultra tubing. The aluminum and outer PE Product Name FostaPEX®
layers surround the inner PEX tubing. This construction Nominal Tubing Size ½"
allows the inner layer alone to meet all temperature and Standard Dimension SDR 9 CTS
pressure requirements of the system. Using the prep Ratio Tube Size (copper tube size)
tool to remove the outer layers allows the use of the Material Designation Code PEX 5306
tubing outer diameter with the use of a Viega tubing ½" 0.625±.004 0.070+.010 0.475 .0600 0.92
⅝" 0.750±.004 0.083+.010 0.574 .0900 1.34
bender.
¾" 0.875±.004 0.097+.010 0.671 .1200 1.82
1" 1.125±.005 0.125+.013 0.863 .2000 3.04
Only for use with Viega PEX Press fittings.
NOTE: Dimensions are in English units. Tolerances shown
Minimum Burst Pressure (PSI) are ASTM requirements. Viega FostaPEX is manufactured
within these specifications. (These dimensions do not reflect
Per ASTM F876/F877 the outer aluminum and PE layers.)
SIZE 73°F (23°C) 180°F (82°C)
½" 480 215 Table 3.3 SDR-9 PEX Tubing
⅝" 475 200
¾" 475 210
1" 475 210
Table 3.1
Check with your local Viega representative for further information or copies of above-mentioned listings and certifications.
Viega offers several different manifolds to meet a To maintain your limited warranty and
variety of applications, whether it is a parallel water be code compliant, use only Viega-
distribution system or combination installation. approved fittings to connect ViegaPEX
Ultra tubing to the ManaBloc.
5.1 Viega manifold markings
Viega polymer manifolds must be
Each Viega manifold is marked where space permits protected from UV exposure, which can
with the following information: damage them. In the event of incidental
UV exposure during storage, installation
and handling, combined exposure
Manufacturer VIEGA of Viega polymer manifolds shall not
ASTM standard ASTM F877 / F1807 / F2159 exceed 15 days.
Temperature Rating 180°F
Do not expose Viega products to any
UPC®, cNSF®us pw-G, foreign substance that includes but
Certifications CSA B137.5,
ICC-ES PMG™ 1038
is not limited to VOC (volatile organic
chemical) compounds, paints, solvents,
NOTE: All manifolds may not be listed with each glues, cleaners and disinfectants. Viega
organization shown. products that are exposed to these
types of substances are at risk of having
failures (leaks).
Viega PEX Press fittings are available in Zero 6.2 Viega PEX Press Bronze
Lead bronze and polymer and include a factory- Viega PEX bronze fittings are manufactured from
assembled stainless steel sleeve with three viewing a high-quality Zero Lead material specifically
holes and a color-coded tool locator ring to ensure designed for press technology meeting or
a proper press connection. The following design exceeding all manufacturing requirements.
criteria make Viega PEX Press fittings ideal for use
in commercial potable water applications. Use only Teflon tape on all threaded connections
• High corrosion resistance
• Excellent strength properties
6.3 Viega PEX Press fitting markings
• Resistant to stress corrosion
• Superior wear properties Each Viega PEX Press fitting is marked where space
permits with the following information:
All Viega PEX tubing, fittings and manifolds are NSF
certified for use in potable water systems. Use only Viega stainless steel attached
PEX Press sleeves and press tools with
6.1 Viega PEX Press Polymer Viega PEX Press fittings.
Viega PEX Press Polymer fittings are manufactured Viega PEX Press polymer fittings must
from Radel® R and incorporate the Viega Smart be protected from UV exposure, which
Connect feature. can damage them. In the event of
incidental UV exposure during storage,
6.1.1 Viega Smart Connect feature installation and handling, combined
exposure of PEX Press fittings shall not
The Viega PEX Press exceed 15 days.
Polymer fitting system
incorporates the Viega Do not expose Viega products to any
Smart Connect feature, foreign substance that includes but
which is designed to is not limited to VOC (volatile organic
identify unpressed chemical) compounds, paints, solvents,
connections by glues, cleaners and disinfectants.
Viega products that are exposed to
intentionally leaking
these types of substances are at risk of
under test pressures of having failures (leaks).
0.5 psi to 100 psi. This
can be visually identified
by water leaking from
the unpressed fitting
joint. If testing with
compressed air, it is
necessary to use an
approved leak-detect
solution (see “Leak
detection” on Page
50), applied to each
connection, to identify
a suspected leak.
Press any connections
that may have been
missed and/or replace
connections found to be
Figure 6.1 Smart
in question. Repeat the
Connect Feature
system pressure test.
1. Square off tubing to proper length. Uneven, jagged or irregular cuts will produce unsatisfactory connections.
2. If using FostaPEX tubing, insert into prep tool, push and turn until no resistance is felt. If using ViegaPEX,
continue to Step 3.
3. Insert PEX Press fitting with attached sleeve into tubing and engage fully.
4. Ensure full tubing insertion at view holes in attached press sleeve. Full insertion means tubing must be
completely visible in at least two view holes and partially visible in the one.
PureFlow
1/2”
PureFlow
1/2”
5. Position press tool perpendicular over press sleeve, resting it against the tool locator ring.
Note: The tool locator ring must be in the factory-installed position while making a press to provide a
consistent leakproof PEX press connection. It may be necessary to rotate the tool locator ring to avoid
interference between the ring and tool.
6. Close handles, using trigger to reduce grip span if desired.
7. Extend handle and continue ratcheting until automatic tool release occurs at proper compression force.
DO NOT PRESS TWICE.
8. Warning: The PEX press connection is not leakproof when the tool has been opened by emergency release.
The tool locator ring must be present to ensure a proper PEX press connection.
5. Insert the appropriate Viega PEX press jaw into the press tool and push in the holding pin until it locks.
6. Open jaw and position perpendicular over press sleeve, resting it against the tool locator ring.
Note: The tool locator ring must be in the factory-installed position while making a press to provide a
consistent leakproof PEX press connection. It may be necessary to rotate the tool locator ring to avoid
interference between the ring and tool.
7. Start pressing process; hold the trigger until the jaw has automatically released.
8. When press connection is complete, open and remove jaw. DO NOT PRESS TWICE.
9. Warning: The tool locator ring must be present to ensure a proper PEX press connection.
attesting its compliance with their respective model devices like meters and water softeners
plumbing codes. Refer to these reports and their
respective codes when sizing PEX systems for • Total fixture demand for all fixtures being
residential and light commercial buildings. supplied within the building expressed as:
||W.S.F.U. (water supply fixture units) or
• IAPMO 4030
• IAPMO 3700 • Vertical elevation changes from water supply
to highest fixture
7.1.2 Canadian code approvals ||Account for pressure loss or gain of 0.433
7.2 Sizing a PEX system Once this information is compiled it can be applied
7.2.1 General to the sizing method being used. The minimum
meter size is also determined within these methods.
Viega PEX plumbing systems are sized using the same
In some cases you must account for all fittings and/
methods as other traditional piping materials outlined
or valves as part of calculating the total pipe length
in each respective model plumbing code. While all
(also known as the developed tube length). The
PEX tubing has a slightly smaller I.D. than equivalent
fitting pressure loss is traditionally expressed as an
metal piping systems, its flexibility (requiring fewer
equivalent length of PEX tubing and is added to the
fittings) and smooth inner walls make up for this slight
total pipe length to determine the developed tube
dimensional difference. For pipe sizing methods that
length. The fitting equivalent lengths of PEX tubing
require the friction loss and velocity characteristics of
are available from the fitting manufacturer; see
PEX tubing, this information is available in Section “7.3
Section “7.5 Viega PEX Press fittings” on Page 17.
Viega PEX tubing” on Page 15.
Note: Always refer to the relevant code sizing
tables being used to size your system.
Table 7.3
7.5.2 Viega PEX Press friction loss — equivalent feet of SDR9 PEX tubing
½" x ½" PEX to F NPT 3.1 Size Flow Direction Equivalent Feet
¾" x ¾" PEX to F NPT 2.5 ½" x ½" PEX to Street 2.8
1" x 1" PEX to F NPT 2.7 ¾" x ¾" PEX to Street 2.8
1¼" x 1¼" PEX to F NPT 3.6 1" x 1" PEX to Street 3.2
1½" x 1½" PEX to F NPT 4.1 1¼" x 1¼" PEX to Street 3.7
2" x 2" PEX to F NPT 4.6 1½" x 1½" PEX to Street 4.0
2" x 2" PEX to Street 5.3
Linear expansion:
o calculate linear expansion for PEX tubing, use
T
the following formula:
PEX expansion rate
∆L = x ∆T x LT
100' x 10°F
Where:
ViegaPEX and ViegaPEX Ultra expansion rate =
1.1" per 100' per 10°F
∆T = Change in temperature (in °F)
LT = Length of tube between fixed points (in ft.)
For example:
40' of 1" ViegaPEX tubing going from 70°F to 130°F
1.1"
∆L = x 60° x 40' = 2.64"
1000
∆L = 2.64"
Illustration of Example L
Anchor Point
L = 20.7"
Corner Offset
Figure 8.14 Corner Expansion
Illustration of Example
L2 = 5.18" Anchor Point
L1
L1 = 10.35"
L2 = 5.18"
L2
Z-Type Offset
Illustration of Example
L4 L4
L4 = 8.28" L4 = 8.28"
L3 = 4.14"
L3
Figure 8.16 U-Type Expansion
Looped Offset
The fastener shown on the L3 leg may be required to provide additional support depending on how the expansion loop is installed
(horizontal/vertical).
Coiled loop:
The coiled loop configuration calls for loops within
the piping system. The diameter of the loop (D) is
shown in the table and will increase or decrease as
the tubing in the system expands and contracts.
Note: Tubing fasteners should be secured as to not
prevent linear movement of tubing.
1" 8' max min 1x nominal 32" 2" min 4" min
tube size
1¼" - 2" 8' max min 1x nominal 48" 2" min 4" min
tube size
*Where trays are installed continuously it may be necessary to use closer
hanger spacing to maintain a consistent hanger interval.
**A maximum of two continuous tray lengths shall be used where thermal
compensation and/or offsets are required, typically every 50 ft.
3
Note: Where space is available, it may be easier
to install the support trays on the PEX tubing while
on the floor and then install the tubing with trays
attached onto the hangers.
1x nominal
tube size
2" Min
1" Min
Insulation Wrap
between hanger spacing > 48" between hanger spacing < 48"
9.1.4.4 Pipe labels 9.1.5 Noise and water hammer in PEX systems
When pipe labels are required, it is acceptable to As with all plumbing materials under some
place flexible, pressure-sensitive stickers directly operating conditions, water hammer can occur in
on Viega PEX tubing and/or on jacketed insulation PEX plumbing systems. The inherent flexibility of
that is installed over the tubing. If label adhesion is ViegaPEX Ultra drastically reduces the magnitude of
an issue, zip ties can be used to assure long-term pressure surges compared with metallic plumbing
placement. Refer to local code for required pipe materials. Damage to plumbing components in a
labeling and placement. PEX system due to these pressure surges is highly
unlikely, although noise can sometimes result.
Fortunately, there are solutions to minimize or
eliminate water hammer noise.
Firestop penetrations
as required by code
at each floor
Figure 9.12
9.4.1 Support
There are a variety of clamps and hangers to
support PEX tubing risers to support members or
wall surfaces. Always use products designed for
use with plastic tubing that have no sharp edges or
can potentially flatten or crush PEX tubing.
9.4.1.1 Clamps
Viega offers two types of multi clips that will fit up
to 2" PEX tubing. One is designed to mount to a
wall surface and comes with a mounting screw.
The other type is designed to insert into a Uni- Figure 9.13
strut support bar. Lock clips, tubing insulators and
suspension clips are also available for use with PEX
tubing. Ring clamps, clevis or tear drop hangers
shall have a rubber or protective lining when used
with PEX tubing.
US: Wood-Stud Wall Assembly and Concrete Floor / Ceiling Assembly - ANSI/UL 263
ITS Design No. VL/FWDP 60-01; ITS Design No. VL/FWDP 120-01
Figure 9.14
Firestop
Firestopper ASTM
ASTM E814E814 requirements.
requirements.
See
See“Firestopping
Section 9.6.3 systems” on Page
for compatible 46 forsystems.
firestop
compatible firestop systems
Viega PVC bend support / sleeving
2-hour fire-rated floor/ceiling assembly min. 6"-thick
reinforced concrete with PEX tubing installed (max.
density of PEX expressed as a percentage of
concrete slab cross-sectional area is 14.8%)
Figure 9.15
US: Steel-Stud Wall Assembly and Concrete Floor / Ceiling Assembly - ANSI/UL 263
ITS Design No. VL/FWDP 60-02; ITS Design No. VL/FWDP 120-01
Firestop
Firestop perper ASTM
ASTM E814
E814 requirements.
requirements.
See
See “Firestopping
Section 9.6.3 forsystems” on firestop
compatible Page 46systems
for
compatible firestop systems *Viega products include manifolds,
fittings, tubing and supports
Figure 9.16
Firestop
Firestopper
perASTM
ASTME814
E814requirements.
requirements.
See
See“Firestopping
Section 9.6.3systems” on Page 46 for
for compatible
compatible firestop systems
firestop systems.
Viega PVC bend support / sleeving
2-hour fire-rated floor/ceiling assembly min. 6"-thick
reinforced concrete with PEX tubing installed (max.
density of PEX expressed as a percentage of
concrete slab cross-sectional area is 14.8%)
Figure 9.17
US: Wood-Stud Wall Assembly and Wood Floor / Ceiling Assembly - ANSI/UL 263
ITS Design No. VL/FWDP 60-01; UL Design No. M517
Firestop
Firestop per
per ASTM
ASTM E814
E814,requirements.
See
refer“Firestopping systems”
to Section 9.6.3 for on Page
46 for compatible firestop systems
compatible firestop systems
Figure 9.18
Canada: Wood-Stud Wall Assembly and Concrete Floor / Ceiling Assembly - CAN/ULC S101
ITS Design No. VL/FWDP 60-01; ITS Design No. VL/FWDP 120-01
Firestop
Firestop CAN/UL
CAN/UL 115
115 requirements.
requirements.
See
See “Firestopping
Section 9.6.3 forsystems” on Page
compatible 46 for
firestop
compatible firestop systems *Viega products include manifolds,
fittings, tubing and supports
Figure 9.19
Figure 9.20
Canada: Steel-Stud Wall Assembly and Concrete Floor / Ceiling Assembly - CAN/ULC S101
ITS Design No. VL/FWDP 60-02; ITS Design No. VL/FWDP 120-01
FirestopCAN/UL
Firestop CAN/UL115115requirements.
requirements.
SeeSection
See “Firestopping
9.6.3 forsystems” on Page
compatible 46 for
firestop
compatible firestop systems *Viega products include manifolds,
fittings, tubing and supports
Figure 9.21
Figure 9.22
Canada: Wood-Stud Wall Assembly and Wood Floor / Ceiling Assembly - CAN/ULC S101
ITS Design No. VL/FWDP 60-01; UL Design No. M522
Figure 9.23
RectorSeal®
Assembly Types Floor /
Wall Caulk Tube size Caulk Tube size
ceiling
W-L-2121 MC Wrap 1" F-C-2192 MC 1000 1"
W-L-2209 MC 1000 1" F-C-2212 MC 150+ 1"
W-L-2262 MC 150+ 1" F-C-2329 MC 150+ 1"
Wood-stud / steel-stud Assemblies
PHV-120- FB-3000
CP 25WB+ 1" (x3) F-A-2115 1" (x3)
04 WT
PHV-120-
CP 25WB+ 1" PH-120-10 CP 25WB+ 1"
2-hour 11
PHV-120-
C-AJ-2213 CP 25WB+ 1" CP 25WB+ 1" (x3)
04
PHV-120-
C-AJ-2378 CP 25WB+ 1" CP 25WB+ 1"
11
W-J-2110 CP 25WB+ 1"
W-J-2232 CP 25WB+ 2"
Table 9.10 3M Caulking
CP 680-P /
2-hour W-J-2071 FS-ONE 1" F-B-2040 2"
CP
CP 680-P /
F-B-2041 2"
CP
CP 680-P /
F-A-2142 ½" multiple
CP
C-BJ-2028 FS-ONE 1"
3-hour C-BJ-2040 FS-ONE 2"
C-BJ-2041 FS-ONE 1"
Table 9.11 Hilti Caulking
9.5.3.2 Support collar systems For additional installation support and/or assistance
There are a variety of cast-in place sleeves with selecting the appropriate firestop system
available when penetrating PEX tubing through for your application, contact one of the firestop
floor / ceiling concrete slabs. It is best to contact manufacturers listed below.
the manufacturer of these support collar systems
for detailed installation information. • Rector Seal®
800-231-3345
http://www.metacaulk.com/
• Hilti
800-879-8000
https://www.us.hilti.com/firestop
• 3M Fire Protection Products
800-328-1687
http://solutions.3m.com/wps/portal/3M/en_US/
fire-protection-systems-NA/firestop/
Table 9.12
10.1 Installers checklist for Viega PEX o Install minimum 18 inches of metallic or other
systems approved material piping between gas water
heater and PEX tubing connections.
In the event there is a conflict between the contents
o PEX must be free of gouges, cuts, deep
of this list or any applicable code, the code or the
scratches, tar, kinks, grease, flux and fading or
instructions, whichever is more restrictive, shall
discoloration.
govern.
o Protective sleeves or bushings shall be used with
metal studs.
System components
o Use clamps or straps at the required minimum
“L” spacing between a tubing bend and PEX
Tubing markings
connections.
o ASTM F876 Cross-linked polyethylene (PEX) o Minimum horizontal support shall be per Table 9.4.
tubing. o Vertical tubing shall be supported at every floor
o ASTM F877 Cross-linked polyethylene and at the midpoint between floors.
distribution systems (connection listed with o Supports/clamps shall not restrict the movement
manufacturer-supplied fitting and PEX tubing). of PEX tubing.
o Supports/clamps shall not pinch, cut, kink or
Fitting markings damage tubing.
o ASTM F877 Cross-linked polyethylene o Use only hangers and straps recommended for
distribution systems (connection listed with plastic tubing.
manufacturer-supplied fitting and PEX tubing). o Tubing passing through slabs or foundations
shall have a protective sleeve.
Joints and connections o Tubing shall be protected from nail damage.
o Transition connections shall be made with
o Tube end cuts shall be cut square and free of fittings approved for that purpose.
burrs. o PEX shall be located at least six inches horizontally
o Connection shall be assembled per and 12 inches vertically from sources of high heat.
manufacturer’s product instructions.
o Incorrectly assembled fittings shall be cut out Testing
and replaced.
o Test pressure shall be at least equal to normal
General installation recommendations system working pressure, but not less than 40
psi and not greater than 100 psi.
o Contraction: Allow 1/8-inch slack per foot of PEX o Test duration shall not be less than 15 minutes.
tubing. o A slight drop in pressure after two hours is
o PEX may be loosely bundled (NOT TAPED). normal.
o Do not bend PEX tubing tighter than the
manufacturer’s recommended minimum bending
radius.
Viega LLC S-NO-ICE®, Climate Panel®, Snap Panel®, Climate Mat®, and Climate Track® are
registered trademarks of Viega GmbH & Co. KG. ViegaPEX™ is a trademark of Viega
GmbH & Co. KG. MiniBloc™, ProRadiant™, Zero Lead™ and PolyAlloy™ are trademarks
100 N. Broadway, 6th Floor of Viega LLC. Eco Brass® is a registered trademark of Mitsubishi Shindoh Co., LTD.
Wichita, KS 67202 RIDGID® is a registered trademark of RIDGID, Inc. LoopCAD® is a registered trademark of
Avenir Software Inc. Radel® is a registered trademark of Solvay Advanced Polymers, LLC.
Phone: 1-800-976-9819
Fax: 1-316-425-7618
www.viega.us IM-PF 573225 0216 (Commercial)