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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR2460-03
July 2013

777F Water Delivery System


Hydraulic System
777F: Water Delivery System:
JRP1-UP M3J1-UP
JXP1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE

Component Location
Part Machine Schematic
Description
Number Location Location
Actuator Gp - Spray Head Control Front (Water) 354-7578 1 D-1
Actuator Gp - Spray Head Control Rear (Water) 354-7578 2 C-4, D-4, E-4
Breather As - Hydraulic Tank 9G-5127 3 C-6
Cannon Gp - Water Actuators 422-5872 4 E-1
Cooler As - Hydraulic Oil 129-1807 5 C-6
Filter Gp - Charge 177-6979 6 D-7
Manifold Gp - Dump Bar Flow Control Rear 354-0304 7 E-4
Manifold Gp - Spray Head Flow Control Front (Pilot) 354-2266 8 D-1
Manifold Gp - Spray Head Flow Control Rear (Pilot) 354-2266 9 C-4, D-4, E-4
Manifold Gp - Water Cannon Flow / Position Control 354-0303 10 E-1
Motor Gp - Water Delivery System 358-0163 11 D-6
Pump Gp - Charge 177-8924 12 D-7
Pump Gp - Water 428-7861 13 D-5
Pump Gp - Water Delivery System 435-5902 14 D-8
Solenoid As - Pump Control 115-1431
Valve Gp - Relief (Charge) 433-9473
Valve Gp - Relief (Cross Over) 433-9474
Tank Gp - Hydraulic Oil 419-0078 15 B-6
Valve Gp - Bypass Cooler 126-0747 16 C-5
Valve Gp - Charge Cold Relief 198-9219 17 D-7
Check Part Numbers in the Parts Manuals for your Specific Machine

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
AA Charge Pump Pressure D-7
SOS Oil Sampling Port D-7
8 7 6 5 4 3 2 1

F F

REAR MANIFOLD
CUSTOMER SUPPLIED
DUMP BAR FLOW CONTROL VALVE (7) MANIFOLD GP
DUMP BAR FLOW CONTROL (REAR) CUSTOMER SUPPLIED
354-0304 WATER CANNON
FLOW CONTROL VALVE

FRONT MANIFOLD

(4) CANNON GP
E WATER ACTUATORS E
422-5872
(10) MANIFOLD GP
WATER CANNON FLOW/POSITION CONTROL
(2) ACTUATOR GP 354-0303
SPRAY HEAD CONTROL (WATER)
354-7578

AA SOS
(9) MANIFOLD GP
SPRAY HEAD FLOW CONTROL (PILOT)
354-2266

(11) MOTOR GP
WATER DELIVERY SYSTEM
(14) PUMP GP
358-0163
WATER DELIVERY SYSTEM (8) MANIFOLD GP
435-5902 SPRAY HEAD FLOW CONTROL (PILOT)
F X (6) FILTER GP 354-2266
CHARGE
U
177-6979
L S MS A

D D
L
(17) VALVE GP F
VALVE GP
CHARGE
RELIEF (CROSS OVER)
COLD RELIEF E
433-9474
198-9219 (13) PUMP GP HOIST CONTROL VALVE (1) ACTUATOR GP
X WATER
SPRAY HEAD CONTROL (WATER)
428-7861
354-7578

(12) PUMP GP B
CHARGE BRAKE
177-8924 COOLING
(Dimensions: 39 inches x 28 inches)

P MP U RELIEF
(16) VALVE GP
BYPASS (COOLER)
126-0747 P T
X (5) COOLER AS G
UENR2460-03

VALVE GP HYDRAULIC OIL IN 1 IN 2


RELIEF (CHARGE) 129-1807 LOWER
SOLENOID AS 433-9473 FLOAT, SNUB
C PUMP CONTROL SOLENOID C

LOWER

FLOAT
115-1431

RAISE
SNUB

HOLD
OUT 2
OUT 1 T P
T (3) BREATHER AS
HYDRAULIC TANK
9G-5127
RAISE
SOLENOID
V U

(15) TANK GP
HYDRAULIC OIL
419-0078
30 Page,

B BRAKE COOLING / HOIST TANK


B

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
AA Charge Pump Pressure D-7
SOS Oil Sampling Port D-7

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


LINE PATTERNS
PILOT PUMP OUTPUT
Pressure Line CHARGE PUMP OUTPUT
SUPPLY LINE
Pilot / Load Sensing Pressure WATER DELIVERY PUMP OUTPUT
A DRAIN / RETURN LINE A
Drain / Return Lines DUMP BAR CONTROL
WATER PUMP OUTPUT
Component Group SPRAY HEAD CONTROL
CANNON POSITION / FLOW CONTROL
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter) THIS SCHEMATIC IS FOR THE 777F WATER DELIVERY SYSTEM HYDRAULIC SYSTEM
DL DL D Connectors (By letter) MEDIA NUMBER: UENR2460-03
Callout Number Component SCHEMATIC PART NUMBER: 359-3432, CHANGE: 03, VERSION: -
(Machine Location from (52) VALVE GP - CONTROL Name
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Component LocationsTable)
138-1234 Part Number in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
REAR OF WATER TANK
VIEW ALL CALLOUTS

9
11

VIEW OF AREA “B”


(HARNESS REMOVED FOR CLARITY)

2
13
HYDRAULIC SYSTEM
VIEW ALL CALLOUTS
14 12 17

FUEL TANK

16

15
FRONT OF WATER TANK
VIEW ALL CALLOUTS
VIEW OF AREA “A”
(HARNESS REMOVED FOR CLARITY)

8 10

4 5
1

1 A

SOS

AA

LOCATED BEHIND
THE FUEL TANK

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