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COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

HYDRAULIC CONTROL UNIT

PN: C24736000 C24736001


C24736000-- 0-- 1 C24736001-- 0-- 1
C24736000-- 0-- 2 C24736001-- 0-- 2
C24736000-- 1 C24736001-- 1
C24736000-- 2 C24736001-- 2
C24736000-- 3 C24736001-- 3
C24736100-- 1
PRINTED IN FRANCE

The content of this document is the property of and contains information proprietary to MESSIER–BUGATTI–DOWTY, and recipient by
accepting this document agrees to this.
It must not be used for any purpose other than that for which it is supplied nor may information contained in it be divulged or reproduced
in whole or in part without MESSIER–BUGATTI–DOWTY prior written consent, except for internal use and, in that case, all information
reproduced must be protected by the MESSIER–BUGATTI–DOWTY proprietary legend.

C 1990

32--- 57--- 01
Initial issue: JUL 31/87 Title page

Revision No. 12 MAR 17/15


COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
TO : HOLDERS OF COMPONENT MAINTENANCE MANUAL 32-57-01
HYDRAULIC CONTROL UNIT

LETTER OF TRANSMITTAL

REVISION NO. 12 DATED MAR 17/15

HIGHLIGHTS

CMM completely reprinted to incorporate the SL F6137-32-865 Revision No.1 and


SL F6137-32-3355 and TR32-2 and replace them by the complete CMM to Revision No. 12
dated MAR 17/15. The pages unaffected by the revision were reprinted but without
any modification of the content, except for the following pages:

CHAPTER/SECTION
AND PAGE No. DESCRIPTION OF CHANGE EFFECTIVITY

Title Page Address modified.


Revision No. 12 added.
Record of Revisions
Page 1 Revision No. 12 added.
Record of Temporary
Revision
Page 1 TR 32-2 added.
TR 32-3 added.
Record of Service Bulletins
Pages 1 to 3 Table layout modified.
Page 3 SL F6137-32-3355 added.
SL F6137-32-865, Revision No. 1
added.
List of Effective Pages
Pages 1 and 2 List completely reissued.
Table of Contents
Pages 1 to 3 List updated to reflect
PRINTED IN FRANCE

this revision.
Description and Operation
Pages 1 and 2 Item number updated in accordance
with new IPL.
Page 4 Item number updated in accordance
with new IPL.
Pages 5 and 6 Item number updated in accordance
with new IPL.
Text transfered.
Pages 9 to 11 Item number updated in accordance
with new IPL.
Pages 12 to 15 Item number updated in accordance
with new IPL.

32--- 57--- 01
HIGHLIGHTS Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

CHAPTER/SECTION
AND PAGE No. DESCRIPTION OF CHANGE EFFECTIVITY

Pages 17 to 19 Item number updated in accordance


with new IPL.
Testing and Fault Isolation
Page 101 Tool “Q21968” replaced by “M46290”.
Item number updated in accordance
with new IPL.
Page 102 Item number updated in accordance
with new IPL.
Pages 105 to 107 Item number updated in accordance
with new IPL.
Page 109 Tool “Q21968” replaced by “M46290”.
Item number updated in accordance
with new IPL.
Page 110 Item number updated in accordance
with new IPL.
Page 112 Item number updated in accordance
with new IPL.
Tool “Q21968” replaced by “M46290”.
Text transferred.
Page 113 Item number updated in accordance
with new IPL.
Text transferred.
Page 114 Item number updated in accordance
with new IPL.
Tool “Q21968” replaced by “M46290”.
Text transferred.
Page 115 Text transferred.
PRINTED IN FRANCE

Pages 116 to 118 Item number updated in accordance


with new IPL.
Tool “Q21968” replaced by “M46290”.
Text transferred.
Page 119 Tool “Q21968” replaced by “M46290”.
Item number updated in accordance
with new IPL.
Text transferred.
Page 120 Item number updated in accordance
with new IPL.
Tool “Q21968” replaced by “M46290”.
Text transferred.

32--- 57--- 01
HIGHLIGHTS Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

CHAPTER/SECTION
AND PAGE No. DESCRIPTION OF CHANGE EFFECTIVITY

Page 121 Tool “Q21968” replaced by “M46290”.


Item number updated in accordance
with new IPL.
Text transferred.
Page 122 Item number updated in accordance
with new IPL.
Text added.
Text transferred.
Page 123 Item number updated in accordance
with new IPL.
Text transferred.
Page 124 Text transferred.
Pages 125 to 127 Item number updated in accordance
with new IPL.
Text transferred.
Page 128 New page added.
Item number updated in accordance
with new IPL.
Disassembly
Pages 301 and 302 Item number updated in accordance
with new IPL.
Pages 304 to 306 Item number updated in accordance
with new IPL.
Text transferred.
Page 307 Text transferred.
Check
Page 501 Item number updated in accordance
PRINTED IN FRANCE

with new IPL.


Pages 502 to 505 Item number updated in accordance
with new IPL.
Text transferred.
Page 506 New page added.
Item number updated in accordance
with new IPL.
Repair
Page 603 Item number updated in accordance
with new IPL.
Consumable “corrosion preventive
compound as per MIL-PRF-81309“ added.
Text transferred.

32--- 57--- 01
HIGHLIGHTS Page 3
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

CHAPTER/SECTION
AND PAGE No. DESCRIPTION OF CHANGE EFFECTIVITY

Page 604 Item number updated in accordance


with new IPL.
Text transferred.
Assembly and Storage
Pages 701 to 706 Item number updated in accordance
with new IPL.
Pages 707 to 710 Item number updated in accordance
with new IPL.
Text transferred.
Pages 712 and 713 Item number updated in accordance
with new IPL.
Fits and Clearances -
Torque Values
Page 802 Item number updated in accordance
with new IPL.
Pages 803 to 808 Item number updated in accordance
with new IPL.
Text transferred.
Page 809 Text transferred.
Page 810 Item number updated in accordance
with new IPL.
Figure transferred.
Pages 811 to 814 Figure transferred.
Page 815 Text transferred.
Page 816 Item number updated in accordance
with new IPL.
New page added.
Special Tools, Fixtures
PRINTED IN FRANCE

and Equipment
Page 901 Tool “Q21968” replaced by “M46290”.
Item number updated in accordance
with new IPL.
Page 902 Item number updated in accordance
with new IPL.
Illustrated Parts List
Intro 1001
Page 4 Text added.
Vendor’s Code List
Pages 1 and 2 List completely reissued.
Numerical Index
Pages 1 to 13 List completely reissued.

32--- 57--- 01
HIGHLIGHTS Page 4
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

CHAPTER/SECTION
AND PAGE No. DESCRIPTION OF CHANGE EFFECTIVITY

Detailed Parts List


Page 1001-0A Item numbers updated in accordance
with the new IPL.
Page 1001-0B Item numbers updated in accordance
with the new IPL.
Page 1001-0C Item numbers updated in accordance
with the new IPL.
Page 1001-0E Item numbers updated in accordance
with the new IPL.
Pages 1001-01 to 1001-14 List completely reissued.
Pages 1002-01 to 1002-03 List completely reissued.
PRINTED IN FRANCE

32--- 57--- 01
HIGHLIGHTS Page 5
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
RECORD OF REVISIONS

Keep this record in front of the manual. When you get a revision, put the revision
pages into the manual. Write the revision number and date, the date at which the
revision is put into the manual and your initials.

R R R
E E E
ISSUE DATE ISSUE DATE ISSUE DATE
V DATE INSERTED BY V DATE INSERTED BY V DATE INSERTED BY
N N N
o o o

1 AUG 31/88
2 SEP 30/89
3 FEB 28/92
4 SEP 30/95
5 MAR 01/99
6 JUL 31/00
7 JUN 30/03
8 DEC 31/04
9 SEP 17/07
10 JAN 19/09
11 FEB 03/12
12 MAR 17/15
PRINTED IN FRANCE

32--- 57--- 01
RECORD OF REVISIONS Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
RECORD OF TEMPORARY REVISIONS

Keep this record in front of the manual. When you get a temporary revision, put the
yellow revision pages into the manual opposite the pages to be changed. Write the
revision number, the date at which the revision is put into the manual and your
initials. Do not remove the yellow pages until a permanent revision which contains
this information is released.

TEMPORARY PAGE ISSUE BY DATE BY


REV. No. NUMBER DATE REMOVED

1 1/2 DEC 20/07 JAN 19/09


1 2/2 DEC 20/07 JAN 19/09
32-1 1/3 MAY 16/11 FEB 03/12
32-1 2/3 MAY 16/11 FEB 03/12
32-1 3/3 MAY 16/11 FEB 03/12
32-2 1/1 JUL 26/12 MAR 17/15
32-3 1/1 DEC 08/14 MAR 17/15
PRINTED IN FRANCE

32--- 57--- 01
RECORD OF TEMPORARY REVISIONS Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
RECORD OF SERVICE BULLETINS

SERVICE SERVICE DATE OF


BULLETIN LETTER REV INCORPORATION DESCRIPTION
NUMBER NUMBER NUMBER INTO MANUAL

580-32-3035 SEP 30/89 PRODUCTIONIZATION


- Production of one-piece
guides and threaded rings of
valves.
- Simplified design of
restrictor filters.
- Simplified blanking of the
cable conduit (FAM 2051).

C24736-32-3126 SEP 30/95 - Replacement of the by-pass


valve by two valves, each
one being connected to one
service port (FAM 2072).

C24736001 is changed to
C24736001-1.

C24736-32-3166 MAR 01/99 New Greene tweed seals on


the electro-selector
(FAM 6005).

C24736000 is changed to
C24736000-0-1.

C24736001 is changed to
C24736001-0-1.

C24736-32-3173 JUL 31/00 New Greene tweed seals on


the electro-selector
PRINTED IN FRANCE

(FAM 6006).

C24736000-0-1 is changed to
C24736000-0-2.

C24736001-0-1 is changed to
C24736001-0-2.

32--- 57--- 01
RECORD OF SERVICE BULLETINS Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVICE SERVICE DATE OF


BULLETIN LETTER REV INCORPORATION DESCRIPTION
NUMBER NUMBER NUMBER INTO MANUAL

C24736-32-3174 JUL 31/00 Replacement of the by-pass


valve by two valves, each
one being connected to one
service port (FAM 6007).

C24736000-0-2 is changed to
C24736000-1.

C24736001-0-2 is changed to
C24736001-1.

C24736-32-3193 JUL 31/00 Change of the


electro-selector resin
(FAM 6008).

C24736000-1 is changed to
C24736000-2.

C24736001-1 is changed to
C24736001-2.

No S.B. JUN 30/03 Replacement of the


electro-selector by a
blanking plate and a
restrictor spool, removal of
the control valve assembly
and addition of a non-return
valve (FAM 6012 and
FAM 6013).

C24736001-2 is changed to
C24736100-1.
PRINTED IN FRANCE

C24736-32-3238 SEP 17/07 Adding a non return valve


upsteam the servovalve
supply on the hydraulic
control unit (FEE 6014).

C24736000-2 is changed to
C24736000-3.

C24736001-2 is changed to
C24736001-3.

32--- 57--- 01
RECORD OF SERVICE BULLETINS Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVICE SERVICE DATE OF


BULLETIN LETTER REV INCORPORATION DESCRIPTION
NUMBER NUMBER NUMBER INTO MANUAL

C24736-32-3256 SEP 17/07 Replacement of the


electro-selector due to
obsolensence of the resin
(FEE 6018).

C24736000-2 is changed to
C24736000-2 Amdt A.

C24736001-2 is changed to
C24736001-2 Amdt A

C24736000-3 is changed to
C24736000-3 Amdt A.

C24736001-3 is changed to
C24736001-3 Amdt A.

C24736-32-3355 FEB 03/12 Modification of the


servovalve to improve its
behaviour against the low
frequency vibrations when
controlled by EMM BSCU.

F6137-32-3355 MAR 17/15 Equivalence for lockwires.

F6137-32-865 01 MAR 17/15 Messier-Bugatti-Dowty policy


regarding NAS1611 and
NAS1612 preformed packings
procurement.
PRINTED IN FRANCE

32--- 57--- 01
RECORD OF SERVICE BULLETINS Page 3
MAR 17/15
 
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page 1 MAR 17/15 13 MAR 17/15


2 BLANK 14 MAR 17/15
15 MAR 17/15
16 FEB 03/12
Highlights 1 MAR 17/15 17 MAR 17/15
2 MAR 17/15 18 MAR 17/15
3 MAR 17/15 19 MAR 17/15
4 MAR 17/15 20 BLANK
5 MAR 17/15
6 BLANK
Testing and 101 MAR 17/15
Fault 102 MAR 17/15
Record of 1 MAR 17/15 Isolation 103 FEB 03/12
Revisions 2 BLANK 104 FEB 03/12
105 MAR 17/15
Record of 1 MAR 17/15 106 MAR 17/15
Temporary 2 BLANK 107 MAR 17/15
Revisions 108 FEB 03/12
109 MAR 17/15
110 MAR 17/15
Record of 1 MAR 17/15 111 FEB 03/12
Service 2 MAR 17/15 112 MAR 17/15
Bulletins 3 MAR 17/15 113 MAR 17/15
4 BLANK 114 MAR 17/15
115 MAR 17/15
List of 1 MAR 17/15 116 MAR 17/15
Effective Pages 2 MAR 17/15 117 MAR 17/15
118 MAR 17/15
119 MAR 17/15
Table of 1 MAR 17/15 120 MAR 17/15
Contents 2 MAR 17/15 121 MAR 17/15
3 MAR 17/15 122 MAR 17/15
4 BLANK 123 MAR 17/15
124 MAR 17/15
List of Special 1 FEB 03/12 125 MAR 17/15
Materials 2 FEB 03/12 126 MAR 17/15
3 FEB 03/12 127 MAR 17/15
4 BLANK 128 MAR 17/15
PRINTED IN FRANCE

Introduction 1 FEB 03/12 Disassembly 301 MAR 17/15


2 FEB 03/12 302 MAR 17/15
303 FEB 03/12
304 MAR 17/15
Description and 1 MAR 17/15 305 MAR 17/15
Operation 2 MAR 17/15 306 MAR 17/15
3 JUN 30/03 307 MAR 17/15
4 MAR 17/15 308 BLANK
5 MAR 17/15
6 MAR 17/15
7 FEB 03/12 Cleaning 401 FEB 03/12
8 FEB 03/12 402 FEB 03/12
9 MAR 17/15
10 MAR 17/15
11 MAR 17/15
12 MAR 17/15

32--- 57--- 01
LIST OF EFFECTIVE PAGES Page 1
Revision No. 12
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
SUBJECT PAGE DATE SUBJECT PAGE DATE

Check 501 MAR 17/15 INTRO 1001 1 SEP 17/07


502 MAR 17/15 2 JUN 30/03
503 MAR 17/15 3 JUN 30/03
504 MAR 17/15 4 MAR 17/15
505 MAR 17/15
506 MAR 17/15
Vendor’s Code 1 MAR 17/15
List 2 MAR 17/15
Repair 601 FEB 03/12
602 FEB 03/12
603 MAR 17/15 Numerical Index 1 MAR 17/15
604 MAR 17/15 2 MAR 17/15
3 MAR 17/15
4 MAR 17/15
Assembly and 701 MAR 17/15 5 MAR 17/15
Storage 702 MAR 17/15 6 MAR 17/15
703 MAR 17/15 7 MAR 17/15
704 MAR 17/15 8 MAR 17/15
705 MAR 17/15 9 MAR 17/15
706 MAR 17/15 10 MAR 17/15
707 MAR 17/15 11 MAR 17/15
708 MAR 17/15 12 MAR 17/15
709 MAR 17/15 13 MAR 17/15
710 MAR 17/15 14 BLANK
711 FEB 03/12
712 MAR 17/15
713 MAR 17/15 DPL 1001 FEB 03/12
714 FEB 03/12 1001-00 FEB 03/12
1001-0A MAR 17/15
1001-0B MAR 17/15
Fits and 801 JUN 30/03 1001-0C MAR 17/15
Clearances - 802 MAR 17/15 1001-0D FEB 03/12
Torque Values 803 MAR 17/15 1001-0E MAR 17/15
804 MAR 17/15 1001-0F JAN 19/09
805 MAR 17/15 1001-01 MAR 17/15
806 MAR 17/15 1001-02 MAR 17/15
807 MAR 17/15 1001-03 MAR 17/15
808 MAR 17/15 1001-04 MAR 17/15
809 MAR 17/15 1001-05 MAR 17/15
810 MAR 17/15 1001-06 MAR 17/15
811 MAR 17/15 1001-07 MAR 17/15
812 MAR 17/15 1001-08 MAR 17/15
813 MAR 17/15 1001-09 MAR 17/15
PRINTED IN FRANCE

814 MAR 17/15 1001-10 MAR 17/15


815 MAR 17/15 1001-11 MAR 17/15
816 MAR 17/15 1001-12 MAR 17/15
1001-13 MAR 17/15
Special Tools, 901 MAR 17/15 1001-14 MAR 17/15
Fixtures and 902 MAR 17/15
Equipment 1002-00 FEB 03/12
1002-01 MAR 17/15
Illustrated 1002-02 MAR 17/15
Parts List 1002-03 MAR 17/15
TP 1001 1 JUN 30/03
2 BLANK

32--- 57--- 01
LIST OF EFFECTIVE PAGES Page 2
Revision No. 12
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
TABLE OF CONTENTS

INTRODUCTION ..................................................................... Page 1


1. General - Layout ........................................................ Page 1
2. General - Change in instructions ..................................... Page 2
3. Index of publications .................................................. Page 2

DESCRIPTION AND OPERATION ...................................................... Page 1


1. General ................................................................... Page 1
2. Characteristics ......................................................... Page 1
3. Description .............................................................. Page 2
4. Operation ................................................................ Page 12

TESTING AND FAULT ISOLATION ................................................... Page 101


1. Test equipment and fluid .............................................. Page 101
A. For hydraulic tests .................................................. Page 101
B. For electrical tests ................................................. Page 101
C. Hydraulic fluid ....................................................... Page 101
2. Tests on the electro selector (2-001) ............................... Page 101
A. Test on the connector assembly (2-190A) or (2-190B)
(refer to Figures 101 to 103) ...................................... Page 102
B. Tests on the electro selector (2-001)
(refer to Figure 101) ................................................ Page 103
C. Tests of the hydraulic control unit (refer to Figure 104) .... Page 109
D. Operation test of the hydraulic control unit .................... Page 120
3. Fault isolation ......................................................... Page 125

DISASSEMBLY ....................................................................... Page 301


1. Initial steps ........................................................... Page 301
2. Removal of the basic components of the hydraulic control unit .. Page 301
A. Removal of the servovalve (1-645) ................................. Page 301
B. Removal of the electro selector (1-650(only for the
hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or(1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M)) ................... Page 301
PRINTED IN FRANCE

C. Removal of the blanking plate (1-082)


(only for the hydraulic control unit (1-001N)) .................. Page 301
D. Disassembly of the electro selector (1-650)
(only for the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or(1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M)) .... Page 302
E. Removal of the connectors (1-055) and (1-075) ................... Page 302
F. Removal of the valve (1-250) ....................................... Page 303
G. Removal of the filter (1-200) ...................................... Page 303
H. Removal of the valve assembly (1-140A) or (1-140B) and
the plug (1-105) ...................................................... Page 303
I. Removal of the valve (1-380A) or (1-380B) ........................ Page 304
J. Removal of the diaphragm assemblies (1-270)
(for the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) only) ............ Page 305

32--- 57--- 01
TABLE OF CONTENTS Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

K. Removal of the valves (1-330) ...................................... Page 306


L. Removal of the accumulator .......................................... Page 306
M. Removal of the parts from the piston (1-455) .................... Page 307
N. Removal of the parts from the body (1-045) ...................... Page 307

CLEANING .......................................................................... Page 401


1. Cleaning ................................................................. Page 401
A. Initial steps ......................................................... Page 401
B. Cleaning of the parts ................................................ Page 401
2. Paint removal ........................................................... Page 402

CHECK .............................................................................. Page 501


1. Visual inspection ....................................................... Page 501
A. General inspection ................................................... Page 501
B. Detailed inspection .................................................. Page 501
2. Non-destructive testing ............................................... Page 504
A. Inspection of the light alloy parts ............................... Page 504
B. Inspection of the steel parts ...................................... Page 504
3. Dimensional check ....................................................... Page 505
A. Check of mating parts ................................................ Page 505
B. Check of the springs ................................................. Page 505

REPAIR ............................................................................. Page 601


CONTENTS ...................................................................... Page 601
1. General instructions ................................................... Page 602
A. Standard repair procedures .......................................... Page 602
B. Corrosion removal .................................................... Page 602
C. Temporary protection .................................................. Page 603
2. Repair .................................................................... Page 603
3. Protection ............................................................... Page 603
A. Repair of the protection ............................................ Page 603
B. Painting ............................................................... Page 603

ASSEMBLY AND STORAGE ............................................................ Page 701


PRINTED IN FRANCE

1. Assembly ................................................................. Page 701


A. General instructions ................................................. Page 701
2. Installation of the basic components of the hydraulic
control unit ............................................................. Page 702
A. Installation of the basic components of the electro selector
(1-650) (only for the hydraulic control unit
(1-001A) or (1-001B) or (1-001C) or (1-001D) or(1-001E) or
(1-001F) or (1-001G) or (1-001H) or (1-001J) or (1-001K) or
(1-001L) or (1-001M)) ................................................ Page 702
B. Installation of the connectors (1-055A) or (1-055B)
and (1-075) ............................................................ Page 703
C. Installation of the valve (1-250) ................................. Page 704
D. Installation of the filter (1-200) ................................ Page 704
E. Installation of the valve assembly (1-140A) or (1-140B) ....... Page 704
F. Installation of the valve (1-380A) or (1-380B) .................. Page 705

32--- 57--- 01
TABLE OF CONTENTS Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

G. Installation of the diaphragm assemblies (1-270)


(for the hydraulic controll unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or(1-001E) or (1-001F) only) .............. Page 706
H. Installation of the plug (1-105) (for the hydraulic
controll unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F) only) ........................... Page 707
I. Installation of the valves (1-330) ................................ Page 707
J. Assembly of the parts to the piston (1-455) ..................... Page 707
K. Installation of the accumulator .................................... Page 707
L. Installation of the servovalve (1-645) and
the electro selector (1-650) ....................................... Page 708
M. Installation of the blanking plate (1-082) with
its components (only for the hydraulic control unit (1-001N)) Page 708
N. Assembly of the parts to the body (1-045), (1-045C) or
(1-045D) ............................................................... Page 709
O. Last steps ............................................................. Page 709
3. Storage after assembly ................................................. Page 714

FITS AND CLEARANCES - TORQUE VALUES .......................................... Page 801


1. Fits and clearances .................................................... Page 801
2. Torque values: refer to the table. .................................. Page 801
TABLE OF FITS AND CLEARANCES .............................................. Page 802
TABLE OF TORQUE VALUES ..................................................... Page 815

SPECIAL TOOLS, FIXTURES AND EQUIPMENT ....................................... Page 901


1. Test equipment .......................................................... Page 901
2. Special tools and equipment ......................................... Page 901

ILLUSTRATED PARTS LIST (IPL) - TP 1001 ...................................... Page 1

INTRODUCTION - INTRO 1001 ...................................................... Page 1


1. Policy .................................................................... Page 1
2. How to use the Illustrated Parts List ............................... Page 1
3. Revision ................................................................. Page 2
4. Assembly breakdown ..................................................... Page 3
5. Words and abbreviations used ......................................... Page 4
PRINTED IN FRANCE

VENDOR’S CODE LIST - VCL 1001 ................................................. Page 1

NUMERICAL INDEX - NI 1001 ...................................................... Page 1

DETAILED PARTS LIST ............................................................. Page 1001


Figure 1 (sheet 1 of 7) .................................................... Page 1001-00
Figure 1 (sheet 2 of 7) .................................................... Page 1001-0A
Figure 1 (sheet 3 of 7) .................................................... Page 1001-0B
Figure 1 (sheet 4 of 7) .................................................... Page 1001-0C
Figure 1 (sheet 5 of 7) .................................................... Page 1001-0D
Figure 1 (sheet 6 of 7) .................................................... Page 1001-0E
Figure 1 (sheet 7 of 7) .................................................... Page 1001-0F
Figure 2 ...................................................................... Page 1002-00

32--- 57--- 01
TABLE OF CONTENTS Page 3
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
LIST OF SPECIAL MATERIALS

USE
T C C R A
E L H E S
PRODUCT VENDOR’S TRADE NAME ADDRESS
S E E P .
NOMENCLATURE
T A C A S
N K I T
R

NOTE: You can use equivalents of these materials.

Cleaning COMMERCIALLY X X X
product AVAILABLE
WHITE SPIRIT
or
Cleaning COMMERCIALLY
product AVAILABLE
MIL-PRF-680
type II or III
or
Cleaning COMMERCIALLY
product AVAILABLE
ISOPROPYL
ALCOHOL

Protective WD-40 COMPANY 1061 Cudahy Place X


product San Diego
WD-40 California 92110-3998
or USA
Protective
PRINTED IN FRANCE

product
AGIR 66
or
Protective BRENT AMERICA INC 16961 KNOTT ave
product 90638-6015
ARDROX 3025 LA MIRADA
U.S.A.
or
Protective APPROVED VENDOR
product
MIL-C-81309D

32--- 57--- 01
LIST OF SPECIAL MATERIALS Page 1
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

USE
T C C R A
E L H E S
PRODUCT VENDOR’S TRADE NAME ADDRESS
S E E P .
NOMENCLATURE
T A C A S
N K I T
R

Anti-galvanic PPG COATINGS SA 7 allée de la Plaine X


corrosion 76700 GONFREVILLE
L’ORCHER
product FRANCE
MASTINOX D40

LOCTITE 274 Societe LOCTITE Avenue Eugène Gazeau X


with Activator FRANCE Zone industrielle
LOCQUIC N or 60304 SENLIS
LOCQUIC T FRANCE

Solder rod ALPHA-FRY TANDEM HOUSE MARLOWE X


LSN5PB93,5 TECHNOLOGIES WAY
+ Stripper RS7 BEDDINGTOM FARM ROAD
CROYDON CR0 4XS
UNITED KINGDOM

Zinc powder ECKART POUDNET SA Senecourt X


61GZ200TV 60140 LIANCOURT
FRANCE

Silicone RHODIA CHIMIE 26 Quai A. Le Gallo X


grease SI5 92100 BOULOGNE
or BILLANCOURT
PRINTED IN FRANCE

RHODORSIL FRANCE
PATE 5

Colourless AKZO NOBEL 17 avenue Didiet X


varnish COATINGS SA DAURAT
Aerodur 31700 BLAGNAC
clearcoat UVR FRANCE
+ Hardener
S66/22R
or

32--- 57--- 01
LIST OF SPECIAL MATERIALS Page 2
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

USE
T C C R A
E L H E S
PRODUCT VENDOR’S TRADE NAME ADDRESS
S E E P .
NOMENCLATURE
T A C A S
N K I T
R

Polyurethane- APPROVED VENDOR X


based
colourless
varnish
made of two
constituents
and of the
same chemical
composition
as that of
varnish to
spec.BMS 1060
Type 1
PRINTED IN FRANCE

32--- 57--- 01
LIST OF SPECIAL MATERIALS Page 3
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
INTRODUCTION

1. General - Layout

A. This manual which includes the “ILLUSTRATED PARTS LIST”, is made to ATA
Specification No. 100.

B. This manual gives the function of the component and all the instructions
for its repair in a specialized workshop to put it in a serviceable
condition.

C. The procedures included in this manual are given for your guidance but you
can use equivalents (or better procedures) if the facilities of the repair
shop permit.

D. This manual does not include instructions on the standard techniques, the
widely used suppliers’ materials and calendar limits of any type
(frequencies, life, storage,...) applicable to the component.

E. The procedures used for surface treatments, protections, inspections, etc.


are given in the STANDARD PRACTICES MANUAL 32-09-01.

F. The instructions contained in this manual cannot include all the details of
the components because they are based on normal performance in operation of
the unit and of its components which can be damaged with the time.

G. Use at all times, in the repair shop, safety precautions to prevent injury
to persons and damage to the component.

H. The manual has been verified by simulation and will be revised as necessary
to give current information.

I. The values are given in units of the International System (S.I. units) with
the U.S. standard units in parentheses after the S.I. units.
The conversions and abbreviations used are listed, for reference, in the
following table:
PRINTED IN FRANCE

32--- 57--- 01
INTRODUCTION Page 1
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

S.I. UNITS Abbreviations U.S. STANDARD UNITS Abbreviations

Degree Celsius ˚C Degree Fahrenheit ˚F


(or centigrade)
Millimeter mm Inch in
Newton-meter N.m Pound force per foot lbf.ft or lbf.in
or Pound force per inch
Newton N Pound force lbf
Kilogram kg Pound (mass) lb
Gram g Ounce oz
Mega Pascal MPa Kilopound per square ksi
inch
Bar bar Pound per square inch psi
Square centimeter cm2 Square inch in2
Cubic centimeter cm3 Cubic inch in3
Liter l Gallon US Gal

2. General - Change in instructions

You must inform MESSIER-BUGATTI-DOWTY of any problem not shown in this manual,
to find a solution that you will use in the shortest possible time.

If the solution found can come into general and repetitive use, a subsequent
revision to the manual will be made to introduce this solution.

3. Index of publications

This MANUAL and its subsequent changes are given in the index of
MESSIER-BUGATTI-DOWTY COMPONENT MAINTENANCE MANUALS CR46897. You can refer
to this Index on MESSIER-BUGATTI-DOWTY web site at www.safranmbd.com.
PRINTED IN FRANCE

32--- 57--- 01
INTRODUCTION Page 2
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
DESCRIPTION AND OPERATION

1. General

A. The hydraulic control unit is installed in the hydraulic system of the


steering control. It controls the steering of the wheels of the nose
landing gear by the movements of the pilot’s or copilot’s hand wheels.

B. The hydraulic control unit absorbs the fast alternate movements of the NLG
twin wheels through the steering actuator, if there is shimmy.

C. The hydraulic control unit is connected hydraulically to the actuators of


the steering control and electrically to the hand wheels of the steering
control through the BSCU. The green system of the hydraulic power unit
supplies the hydraulic fluid to the hydraulic control unit.

D. A spring accumulator with permanent leakage connects the


return-to-reservoir to a chamber in the steering cylinder during the use of
the steering actuator when the steering control is operated. It pressurizes
the shimmy damper system when there is no supply pressure.

2. Characteristics

Weight (without fluid) ............... 6,049 kg (13.335 lb).


Weight (without fluid) ............... 5,72 kg (12.61 lb) (for the hydraulic
control unit (1-001N)).
Service fluid ......................... Phosphate ester Type IV.
Nominal supply pressure .............. 206 bar (2990 psi).
Sets of connection
ports A, B, C, D ....................... As specified in standard MS33514 for
9,52 mm (0.375 in) pipe.
Spring accumulator pressure ......... 15 bar (218 psi)
(Accumulator full, with pressurized
reservoir).
PRINTED IN FRANCE

Accumulator capacity .................. 80 cm3 (4.88 in3).


Servovalve:
- Nominal flow under a 206 bar
(2990 psi) pressure ................ 20 l/min (5.28 US Gal/min).

- Coils installed in parallel ...... 1000 Ω at 20 ˚C (68 ˚F).

- Nominal current ..................... 8 mA.

- Interface between the


servovalve and the hydraulic
control unit ........................ Four preformed packings P/N NAS1612-3.
Refer to the Component Maintenance
Manual of the Servovalve for details.

32--- 57--- 01
Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

Electro selector (only for the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):

- Resistance of the coil 47,5 to 52,5 Ω at 20 ˚C (68 ˚F).

- Supply voltage 18 to 30 V DC.

- Max. current absorption 0.8 A at - 40 ˚C (- 40 ˚F).

- Response time less than 0,1 second.

Filter micronic filtration 40 m absolute.

Ambient temperature,
normal operation from 15 to 35 ˚C (59 to 95 ˚F).

Installation condition XX’ axis in the vertical position.

3. Description

The hydraulic control unit primarily has:

- A block assembly.

- An accumulator.

- An electro selector (only for the hydraulic control unit (1-001A) or


(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M)).

- A servovalve.

A. Block assembly

(1) It has a body with the unions A (supply), B and C (service) and the
internal fluid conduits which connect these ports.

(2) The body is made of:


PRINTED IN FRANCE

(a) The inlet non-return valve (refer to Figures 1 and 1A).

The valve closes the hydraulic control unit from the anti-shimmy
system when the pressure is not applied at port A.

(b) A non-return valve upstream of the servovalve supply (only for


the hydraulic control unit (1-001F), (1-001M) and (1-001N)).

The valve prevents hydraulic lock-up.

(c) A filter (refer to Figures 1 and 1A).

The filter prevents the entry of unwanted materials into the


unit.

32--- 57--- 01
Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

X
SERVOVALVE

SECTIONAL VIEW XX’

UNION ”A”
(SUPPLY)

ACCUMULATOR
VALVE

UNION ”B” BODY


(SERVICE)

UNION ”C”
X’
(SERVICE)
ELECTRO SELECTOR

SEAT

FILTER

AFTER SB 580-32-3035

END FITTING
GUIDE VALVE
PRINTED IN FRANCE

END FITTING
SEAT

BEFORE SB 580-32-3035

VALVE
GUIDE
Description
Figure 1

32--- 57--- 01
Page 3
JUN 30/03
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

X
SERVOVALVE

SECTIONAL VIEW XX’

UNION ”A”
(SUPPLY)

ACCUMULATOR
VALVE

UNION ”B” BODY


(SERVICE)

UNION ”C”
X’
(SERVICE)
BLANKING
PLATE

FILTER
PRINTED IN FRANCE

END FITTING
GUIDE SEAT

APPLICABLE ONLY TO HYDRAULIC CONTROL UNIT (1-001N)

Description
Figure 1A

32--- 57--- 01
Page 4
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

(d) A control valve (refer to Figure 1) (only for the hydraulic


control unit (1-001A) or (1-001B) or (1-001C) or (1-001D) or
(1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or
(1-001K) or (1-001L) or (1-001M)).

The control valve has a small orifice with a filter as a


protection. A spring holds the control valve against its seat.
When the electro selector is energized, the control valve opens
and supplies hydraulic fluid pressure to the servovalve and the
by-pass valve.

(e) Two restrictors (refer to Figure 2).

The restrictors are installed in the packing retainers. The


restrictors have a metering hole with two filters to protect it.
The restrictors adjust the wheel steering speed.

(f) Two re-supply valves (refer to Figure 2).

The re-supply valves are installed in the guides. The


compression springs hold the re-supply valves against the seats.
The re-supply valves supply downstream fluid again to prevent
cavitation when the shimmy damper system operates.

(g) A by-pass valve (refer to Figures 2 and 2A).

The by-pass valve slides in the liner. The effect of the high
pressure supply pushes the by-pass valve against its seat.

NOTE: After SB C24736-32-3126 or SB C24736-32-3174, two valves,


which are connected each to a service port, slide in a
cup. A return spring holds the valves in the open position
when the hydraulic control unit does not operate.

The by-pass valve connects the two service systems, when there
is no supply pressure, during the anti-shimmy phase.

(h) A connector, attached on the body with four screws (refer to


PRINTED IN FRANCE

Figure 3).

For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):
The electrical wires connect this connector to the two
connectors of the servovalve and to the connector of the electro
selector.

For the hydraulic control unit (1-001N): The electrical wires


connect this connector to the two connectors of the servovalve.

B. Accumulator (refer to Figure 3)

(1) The accumulator has a bore in the cylinder-shaped body. The bore has a
spring-loaded piston held against a pushrod.

32--- 57--- 01
Page 5
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

(2) The pushrod is against a cover, attached to the body with a threaded
ring. The cover has a hydraulic union D (return line).

(3) The piston has a seat in which a valve slides. This valve, with a
filter as a protection, is pushed against its seat by a return
spring.

C. Electro selector (refer to Figures 4 and 4A) (only for the hydraulic
control unit (1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or
(1-001F) or (1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M))
NOTE: A blanking plate and a restrictor spool replace the electro selector
for the hydraulic control unit (1-001N).

(1) The electro selector is attached to the body with four screws. It has
an electro-magnet and a hydraulic assembly.

(2) The electro-magnet has a coil. A potting held in position between a


base and a cup attached to the bottom gives insulation to it.

(3) A core slides in the base. The core has a return spring against the
end fitting.

(4) A screw attaches the electro-magnet in a bore of the cover.

(5) Electrical wires connect the coil to the connector, installed in the
other bore in the cover.

(6) The hydraulic assembly has an upper seat in which the plunger slides.
The center part of the washer has a ball which is used as a valve.
The ball is pushed against the lower seat when the electro-magnet is
de-energized.

(7) A filtering disk prevents the entry of the unwanted materials into the
two seats.

D. Servovalve
PRINTED IN FRANCE

NOTE: This flow-controlled servovalve of the jet deviation type, is not


manufactured by MESSIER-BUGATTI-DOWTY.

(1) The servovalve is attached to the body with four screws.

32--- 57--- 01
Page 6
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

BEFORE SB 580-32-3035

AFTER SB 580-32-3035

BEFORE SB 580-32-3035

AFTER SB 580-32-3035
PRINTED IN FRANCE

BEFORE SB 580-32-3035

AFTER SB 580-32-3

Description
Figure 2

32--- 57--- 01
Page 7
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

C
POST SB C24736-32-3126
POST SB C24736-32-3174

RETAINING RING END FITTING CUP SEAT


PRINTED IN FRANCE

CUP SPRING VALVE BY-PASS VALVE SEAT

Description
Figure 2A

32--- 57--- 01
Page 8
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE

PUSHROD UNION D (RETURN)

ELECTRO SELECTOR
BUT NOT FOR THE
HYDRAULIC CONTROL
UNIT (1-001N))
PRINTED IN FRANCE

Description
Figure 3

32--- 57--- 01
Page 9
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PRINTED IN FRANCE

APPLICABLE ONLY TO ALL THE HYDRAULIC CONTROL UNITS BUT NOT


TO THE HYDRAULIC CONTROL UNIT (1-001N)
Description
Figure 4

32--- 57--- 01
Page 10
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

PREFORMED PACKING

PREFORMED PACKING

PLUG

SCREW

RESTRICTOR SPOOL

PREFORMED
PACKING
PRINTED IN FRANCE

SCREW

BLANKING PLATE

APPLICABLE ONLY TO THE HYDRAULIC CONTROL UNIT (1-001N)

Description
Figure 4A

32--- 57--- 01
Page 11
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

4. Operation

A. The hydraulic control unit not operated

(1) High pressure not applied to A.

(a) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):

1 The non-return valve, control valve and the by-pass valves


are held against their seats.

2 The electro selector is not energized and the ball valve is


closed.

(b) For the hydraulic control unit (1-001N):

1 The non-return valve, the control valve and the by-pass


valves are held against their seats.

(c) The slide valve of the servovalve is under the effect of the
negative feedback spring and in a position of neutral
equilibrium.

B. The hydraulic control unit in the ”wheel steering phase” (refer to


Figures 5, 5A and 5B)

(1) With high pressure supply to the union A and the non-return spring
opens.

(a) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):

1 The electro selector is energized and causes the ball valve


to open.

2 Thus the control valve opens and the pressurized fluid flows
PRINTED IN FRANCE

to the by-pass valve and the servovalve. The pressure keeps


the by-pass valve in the closed position.

(b) For the hydraulic control unit (1-001N):

1 The pressurized fluid flows to the by-pass valve and the


servovalve. The pressure holds the by-pass valve in the
closed position.

(c) The servovalve receives the control electrical signal.

(d) The deflector moves and deviates the hydraulic jet. This applies
the different pressures to the faces of the slide valve.

(e) When the slide valve moves it causes the negative feedback
spring, which applies a return-to-neutral torque to the armature
to move with it.

32--- 57--- 01
Page 12
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE ELECTRO SELECTOR


PRINTED IN FRANCE

Steering phase (for the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or (1-001K) or
(1-001L) or (1-001M))
Figure 5

32--- 57--- 01
Page 13
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE
ELECTRO SELECTOR

NON-RETURN
VALVE
PRINTED IN FRANCE

Steering phase (for the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or (1-001K) or
(1-001L) or (1-001M))
Figure 5A

32--- 57--- 01
Page 14
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE

NON-RETURN VALVE
PRINTED IN FRANCE

APPLICABLE ONLY TO THE HYDRAULIC CONTROL UNIT (1-001N)

Steering phase (for the hydraulic control unit (1-001N))


Figure 5B

32--- 57--- 01
Page 15
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

(f) The slide valve then lets the hydraulic fluid, restricted by the
restrictor, flow to the port C.

(g) The restrictor resticts the flow of the fluid from the port B.
The fluid applies pressure to the piston of the accumulator.
This causes the valve to open, and fluid flows through the port
D to the reservoir.

C. Return to the neutral position

(1) As the servovalve is not energized, the magnetic control torque does
not compensate the return torque.

(2) The deflector causes a differential pressure in the sequence opposite


to that given in the above paragraph. This moves the slide valve and
the negative feedback lever back to the neutral position.

(3) The slide valve stays in the neutral position because the two torques
(control and negative feedback) counteract each other.

(4) Hydraulic fluid flow is stopped.

D. Shimmy damping function (refer to Figures 6, 6A and 6B)

(1) The high pressure is not applied on the hydraulic control unit. The
low pressure in the accumulator applies on the hydraulic control unit
and the steering actuator.

(2) When the fluid in a chamber in the steering actuator is compressed,


the fluid comes out of this chamber, opens the by-pass valve and
supplies the opposite chambers.

NOTE: The re-supply valve opens for the quick movements of the wheel. This
causes the fast supply to the opposite chamber in the steering
actuator to prevent cavitation at very low pressures.
PRINTED IN FRANCE

32--- 57--- 01
Page 16
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE ELECTRO SELECTOR

A
PRINTED IN FRANCE

Shimmy damping function (for the hydraulic control units (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or
(1-001K) or (1-001L) or (1-001M))
Figure 6

32--- 57--- 01
Page 17
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE ELECTRO SELECTOR

NON-RETURN
VALVE

A
PRINTED IN FRANCE

Shimmy damping function (for the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J)
or (1-001K) or (1-001L) or (1-001M))
Figure 6A

32--- 57--- 01
Page 18
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

SERVOVALVE

NON-RETURN VALVE

A
PRINTED IN FRANCE

APPLICABLE ONLY TO HYDRAULIC CONTROL UNIT (1-001N)

Shimmy damping function (for hydraulic control unit (1-001N))


Figure 6B

32--- 57--- 01
Page 19
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
TESTING AND FAULT ISOLATION

There are two types of tests:

- Tests of the operation of the component after you find a failure in service and
in fault isolation.

- Full tests of the component after repair.

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

NOTE: Tools and special equipment used are listed in the “SPECIAL TOOLS,
FIXTURES AND EQUIPMENT”.

1. Test equipment and fluid

The manufacturer uses the test equipment shown below but you can use equivalent
items.

A. For hydraulic tests

- Hydraulic power supply SK30420.

- Hydraulic test console SK30424.

- Test body Q21967000.

- ”Servovalve” test plate Q21966000.

- ”Electro selector” test plate M46290.

B. For electrical tests

- Dielectric meter MPCF45 or an electrical test bench SK30488 with


interface Q21960.

- Ground continuity tester SK20-30162.


PRINTED IN FRANCE

C. Hydraulic fluid

TYPE IV hydraulic fluid which is phosphate ester-based (SKYDROL).

2. Tests on the electro selector (2-001)

NOTE: Remove the filters (1-200) and (1-495) and the filter assembly (2-130).
Make sure that the filters are in good condition (not blocked). Refer to
the instructions given in the “DISASSEMBLY” section. If there is a
blockage in one filter, then disassemble and clean the block assembly
(1-010A) or (1-010B), (1-010D) or (1-010E) or (1-010G) version, refer to
the instructions given in the “DISASSEMBLY” and the “CLEANING” sections.

32--- 57--- 01
Page 101
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

A. Test on the connector assembly (2-190A) or (2-190B) (refer to Figures 101,


102 and 103)

(1) Preparation

Connect the hydraulic control unit to the dielectric meter MPCF45 or


to the electrical test bench SK30488 with interface Q21960.

(2) Dielectric tests

(a) Insulation test (for the electro selector (2-001))

- Supply a test voltage of 50 V DC between the pins, connected


together, and the body of the connector.

- Make sure that the resistance is not less than 20 megohms.

(b) Test of the first diode (D1) installed in the connector assembly
(2-190A) or (2-190B) (refer to Figure 102)

1 Connect the connector assembly (2-190A) or (2-190B) as shown


in the functional diagram (refer to Figure 102).

2 Use the polarities that follow: (+) at terminal D of the


connector assembly (2-190A) or (2-190B) and (-) at the
output connected to the terminal A of the connector assembly
(2-190A) or (2-190B).

3 Apply 12 V DC with 0.8 A and make sure, on the ammeter, that


the current flows (refer to Figure 102, detail 1).

4 Change the polarity, i.e., (-) at terminal D of the connector


assembly (2-190A) or (2-190B) and (+) at the output
connected to terminal A of the connector assembly (2-190A)
or (2-190B).

5 Apply 12 V DC with 0.8 A and make sure, on the ammeter, that


the current is zero, i.e. that the current does not flow
PRINTED IN FRANCE

(refer to Figure 102, detail 2).

(c) Test of the second diode (D2) installed in the connector


assembly (2-190A) or (2-190B) (refer to Figure 103)

1 Connect the connector assembly (2-190A) or (2-190B) as shown


in the functional diagram (refer to Figure 103).

2 Apply 28 V DC between the pins D (+) and A (-) to energize


the electro selector (2-001).

3 De-energize the electro selector (2-001).

4 Energize or de-energize the electro selector (2-001) for some


cycles.

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C24736001-series and C24736100-series

NOTE: Make sure, on the oscilloscope, that there is no peak


negative voltage when you de-energize the electro
selector (2-001) (refer to Figure 103).

(d) Ground continuity tests (for the electro selector 2-001)

1 Initial steps

Connect the ground continuity tester SK20-30162


(Thomson double bridge) to the hydraulic control unit:
- X1 to the base of the connector.

- X2 to the connector.

2 Test

Make sure that the contact resistance between the points X1


and X2 is not more than 5 milliohm.
Make sure that a parasitic electromotive force (whose source
is usually thermal) does not make the measured values
incorrect. Use this procedure:
Remove the electrical power from the bridge. At the same
time, make sure that the indication of the galvanometer does
not change. If it does, take the indication as a balance
point for the bridge (false zero).
NOTE: Do this operation as fast as possible because the
parasitic electromotive force from the heating of the
resistance appears only for a short time.

B. Tests on the electro selector (2-001) (refer to Figure 101)

(1) Initial steps

Install the test body Q21967000 on the electro selector (2-001) and
safety the hydraulic control unit to the hydraulic test console
SK30424.
PRINTED IN FRANCE

Unless specified differently, the electro-magnet is energized with


28 V DC (the pin A connected to (-) and the pin D connected to (+)).
(2) Leakage tests

(a) Close the port C

- De-energize the electro-magnet.

- Supply a pressure of 105 bar (1523 psi) to the port B.

- Hold this pressure for 3 minutes.

- Make sure that there is no leakage.

- Decrease the pressure to zero.

- Open the port C.

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C24736001-series and C24736100-series

(b) Close the port B


- Energize the electro-magnet.
- Supply a pressure of 206 bar (2990 psi) to the port A.
- Hold this pressure for 3 minutes.
- Make sure that there is no leakage.
- Decrease the pressure to zero.
- Open the port B.
(c) Open the ports B and C to air
- De-energize the electro-magnet.
- Slowly increase the pressure at port A.
- Make sure that the fluid flows from the port B for a pressure
between 240 and 290 bar (3480 and 4206 psi).
- Decrease the pressure to zero.
(3) Operation tests
(a) Connect the ports B and C to the return line
- De-energize the electro-magnet.
- Supply a pressure of 206 bar (2990 psi) to the port A.
- Hold this pressure.
- Make sure that there is no fluid flow from the hydraulic
control unit.
- Energize the electro-magnet.
- Make sure that the fluid flows from the port B.
- De-energize the electro-magnet.
PRINTED IN FRANCE

- Make sure that the fluid flow stops at port B.


- Do the above steps of paragraph (a) 10 times.
- Supply a pressure of 206 bar (2990 psi) and energize the
electro-magnet.
- Slowly decrease the energizing voltage.
- Make sure that the voltage is between 1.1 and 10 V DC when
the fluid flow stops at port B.

(b) Open the port C to air and connect the port B to the return
line.

- Energize the electro-magnet at a voltage of 12 V DC.

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C24736001-series and C24736100-series

- Supply a pressure from the port A to the port B with a


pressure decrease of 200 bar (2900 psi).
- Keep a back pressure of 15 bar (218 psi) at port B.
- Make sure that the flow rate at port B is not less than
3,5 l/min (0.9243 US Gal/min).
- Make sure that there is no leakage at port C for 3 minutes.
- De-energize the electro-magnet.
- Make sure that the fluid flow stops at port B.
- Decrease the pressure to zero.
(c) Connect the ports B and C to the return line
- Supply a pressure of 10 bar (145 psi) to the port A.
- Hold this pressure.
- Energize the electro-magnet.
- Make sure that there is a fluid flow at port B.
- De-energize the electro-magnet.
- Make sure that the fluid flow stops at port B.
- Make sure that there is no leakage at port B for 3 minutes.
Decrease the pressure to zero.
(d) Connect the port C to the return line and close the port A
- Supply pressure at port B.
- Make sure that there is a fluid flow at port C.
- Supply pressure from the ports B to C with a flow rate of
1,7 l/min (0.4490 US Gal/min).
- Make sure that the pressure does not decrease by more than
100 bar (1450 psi) between the ports B and C.
- Decrease the pressure to zero.
PRINTED IN FRANCE

- Open the port A.


(4) Electrical tests
(a) Check of the resistance of the coil (2-160)
- Apply a voltage of 28 V DC between pins D (+) and A (-) of
the connector assembly (2-190A) or (2-190B).
- Make sure that the current which flows through the coil
(2-160) is between 490 and 550 mA.
- Change the polarities.
- Make sure that the current is less than 1 mA.
- Decrease the voltage to zero.

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C24736001-series and C24736100-series

X2
X1

CONNECTOR ASSEMBLY
D1 D2 (2-190A) OR (2-190B)

X1 X2
PRINTED IN FRANCE

ELECTRO SELECTOR
(2-001)

Testing
Figure 101

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C24736001-series and C24736100-series

CURRENT IS ”FLOWING”
0.8 A
R = 10 
-
12 V DC
+ AMMETER

D1
DETAIL 1 D2

INPUTS- OUTPUTS-
FRONT FACE OF REAR OF
THE CONNECTOR CONNECTOR ASSEMBLY THE CONNECTOR
(2-190A) OR (2-190B)

CURRENT IS ”NOT FLOWING”


R = 10 
+
12 V DC
- AMMETER
PRINTED IN FRANCE

D1
DETAIL 2 D2

Functional Diagram
Test of the diode D1
Figure 102

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C24736000-series
C24736001-series and C24736100-series

OSCILLOSCOPE
ELECTRO SELECTOR
(2-001)

D
+
ADJUSTABLE D1
DC SUPPLY D2
A
-

FUNCTIONAL DIAGRAM

+ 28 V DC + 28 V DC
PRINTED IN FRANCE

0 V DC 0 V DC

NO NEGATIVE NEGATIVE
PEAK VOLTAGE PEAK VOLTAGE

Test of the diode D2


Figure 103

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C24736001-series and C24736100-series

C. Tests of the hydraulic control unit (refer to Figure 104)

(1) Preparation

- Remove the filter assembly (2-130) and the lee-jet restrictors


(1-053) from the hydraulic control unit.

- Install, on the hydraulic control unit, the “servovalve” test plate


Q21966000 and the “electro selector” test plate M46290.

- Close the housings for the connector (1-075).

- Install the hydraulic control unit on the hydraulic test console


SK30424.

(2) Operation of the accumulator

- Close the ports B, C, C1, C2 and P.

- Open the ports A, D and R.

- Slowly supply a pressure through the port R until the fluid starts
to flow from the port D for a pressure more than or equal to 9,5
bar (138 psi).

- Close port R to isolate the accumulator.

- when the pressure is stable for 1 hour, record the pressure and the
ambient temperature.

- Make sure that the pressure and the ambient temperature do not
change during 11 hours.

NOTE: The tolerance for the pressure is  1,5 bar ( 22 psi)


which correspond to a temperature between
 10 ˚C ( 50 ˚F).

- Slowly supply a pressure through the port R until the fluid starts
to flow from the port D.

- Open the valve (1-595) and collect the fluid in a test tube.
PRINTED IN FRANCE

- Make sure that the pressure suddenly decreases for a value more
than or equal to 3,5 bar (51 psi) (indication of the movement of
the piston to the stop position is given by a discontinuity where
the pressure decreases).

- Make sure that the quantity of fluid collected is between 75 and


90 cm3 (4.58 and 5.49 in3).

- Close the valve (1-595).

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):
Remove the servovalve test plate.

- Install the servovalve onto the block.

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C24736000-series
C24736001-series and C24736100-series

SERVOVALVE

X2

ELECTRO SELECTOR X1
EXCEPT FOR THE HYDRAULIC
CONTROL UNIT (1-001N)

ELECTRO SELECTOR SERVOVALVE


WIRE
IDENTIFICATION
SLEEVES
PRINTED IN FRANCE

CONNECTOR
(1-075)

Testing
Figure 104

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C24736000-series
C24736001-series and C24736100-series

(3) External leakage test


(a) Supply or Service line
- Supply a low pressure (approximately 10 bar (145 psi)) to the
port A.
- Make sure that fluid flows at port P.
- Close the ports C1, C2 and P.
- Open the ports D and R to air.
- At the same time, supply a pressure of 206 bar (2990 psi) to
ports A, B and C.
- When the pressure is stable, readjust it to its initial
value.
- Make sure that there is no pressure drop for 3 minutes.
- Decrease the pressure at ports A, B and C to zero.
- Open all the ports.
(b) Return line
- Close the ports B, C, C1 and C2.
- Open the ports A, D and P to air.
- Open the valve (1-595).
- Supply a low pressure to the port R and let the fluid flows
from the valve (1-595).
- Close the valve (1-595).
- Stop the supply to the port R.
- Open the port R to air.
- Supply a low pressure for approximately 10 bar (145 psi) to
the port D.
PRINTED IN FRANCE

- Make sure that the fluid flows from the port D.


- Decrease the pressure at port D to zero.
- Close the port R.
- Supply a pressure of 105 bar (1520 psi) to the port D
(the pressure must increase slowly).
- When the pressure is stable, readjust it to its initial
value.
- Make sure that there is no external leakage for 3 minutes.
- Decrease the pressure at port D to zero.

- Open all the ports.

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C24736001-series and C24736100-series

(4) Flushing

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001G) or (1-001J) or (1-001K):
Close the ports B, C and D.

- Connect the ports C1 and C2 to the return line.

- For the hydraulic control unit (1-001D) or (1-001E) or (1-001F) or


(1-001H) or (1-001L) or (1-001M) or (1-001N): Close the ports B, C
and D. Connect the ports P and R together. Connect the ports C1 and
C2 to the return line.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E):
Supply the fluid through the port A with a flow rate of 20 l/min
(5.282 US Gal/min) for 15 minutes.

- For hydraulic control unit (1-001F) or (1-001G) or (1-001H) or


(1-001J) or (1-001K) or (1-001L) or (1-001M) or (1-001N):
Supply the fluid through the port A with a flow rate of 10 l/min
(2.641 US Gal/min) for 5 minutes.

- Stop the supply to the port A, then open the ports B and C.

- Close the ports C1 and C2.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E):
Supply the fluid through port A with a flow rate of 20 l/min
(5.282 US Gal/min) for 15 minutes.

- Stop the supply to the port A.

- For the hydraulic control unit (1-001F) or (1-001G) or (1-001H) or


(1-001J) or (1-001K) or (1-001L) or (1-001M) or (1-001N):
Supply the fluid through port A with a flow rate of 20 l/min
(5.282 US Gal/min) for 5 minutes. Stop the supply to the port A.
PRINTED IN FRANCE

- Do a check for contamination

If you find the contamination class more than or equal to 7


acording to NAS 1638 or SAE AS4059 (only for the hydraulic control
unit (1-001N)), flush the unit again as given in paragraph (4).

If the contamination class is less than 7, remove the “electro


selector test plate M46290, then install the filter, the
restrictors and the electro selector and install the “electro
selector” test plate M46290 for the hydraulic control unit
(1-001N).

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C24736000-series
C24736001-series and C24736100-series

(5) Flow test

NOTE: Only for the hydraulic control unit (1-001M).

- For the hydraulic control unit (1-001M): Energize the electro


selector at a voltage of 28 V DC.

- Close the port P with a valve which allows the circuit to


decompress at the end of testing.

- Apply a pressure (about 50 bar (725 psi)) to port A that is


sufficient to isolate ports B and C through the by-pass valve.

- Apply a low pressure through port B (about 10 bar (145 psi)).

- Make sure that the fluid flows through port C1.

- Decrease the pressure at port B to zero.

- Apply a low pressure through port C (about 10 bar (145 psi)).

- Make sure that the fluid flows through port C2.

- Decrease the pressure at port C and A to zero.

- For hydraulic control unit (1-001M): De-energize the electro


selector.

(6) Test of the operation of the electro selector (2-001) and leakage test
of the control valve.

NOTE: Only for the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M).

- Connect the ports P and R to the return line.

- Supply a pressure of 206 bar (2990 psi) to the port A (the supply
must allow a flow of 7,5 l/min (1.9807 US Gal/min) once the electro
selector (2-001) is opened).
PRINTED IN FRANCE

- Hold the pressure for 3 minutes.

- Make sure that the leakage at port P and port R is not more than 10
drops per minute.

- Energize the electro selector (2-001) at a voltage of 28 V DC.

- Make sure that the flow rate at port P is 7,5 l/min


(1.9807 US Gal/min).

NOTE: Adjust the flow rate at port P, if necessary.


- De-energize the electro selector (2-001).

- Make sure that the pressure at P decreases to 10 bar (145 psi) in a


time not more than 0,2 second.

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C24736000-series
C24736001-series and C24736100-series

- Decrease the pressure at port A to zero.

(7) Test of the operation of the by-pass valve

(a) Closing of the by-pass valve

- Close the ports C1 and C2.

- Open the port D.


- Close the port P with a valve which allows the circuit to
decompress at the end of testing.
- Connect the ports C and R to the return line of the hydraulic
power supply.
- Supply a pressure of 120 bar (1740 psi) at port B.
- Hold the pressure.
- Make sure that fluid flows from the port B to the port C.
NOTE: Decrease the flow rate at port C between 2 and 5 l/min
(0.52 and 1.32 US Gal/min).
- With electro selector valve off (only for hydraulic control
unit (1-001M)), apply a pressure of 206 bar (2990 psi) at
port A.
- Hold the pressure.
- For the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M):
Supply the electro selector (2-001) with a voltage of 28 V DC
through the pins J(+) and K(-).
- For the hydraulic control unit (1-001N): Supply the “electro
selector” test plate M46290 with a voltage of 28 V DC through
the pins J(+) and K(-).
- Open the port C.
PRINTED IN FRANCE

- Make sure that the fluid flow from the port B to the port C
is stopped.
- Hold for 1 minute until the pressure becomes stable. Make
sure that the leakage at port C is less than or equal to
10 drops per minute.
- For the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M):
Remove the electrical power from the electro selector
(2-001).
- For the hydraulic control unit (1-001N): De-energize the
“electro selector” test plate M46290.
- Decrease the pressures to zero.

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C24736000-series
C24736001-series and C24736100-series

(b) Operation test of the valve before SB C24736-32-3126 or


SB C24736-32-3174
1 With the fluid flow from the port B to the port C
a Close the ports C1 and C2.
b Open the port D.
c Close the port P with a valve which allows the circuit to
decompress at the end of testing.
d Connect the ports C and R to the return line of the
hydraulic power supply.

e Supply a pressure of 206 bar (2990 psi) at port A.

f Hold the pressure.


g Supply the electro selector with a voltage of 28 V DC
through the pins J(+) and K(-).

h Slowly supply the fluid through the port B to get a flow


rate of 7,5 l/min (1.9807 US Gal/min) for a pressure
between 255 and 270 bar (3700 and 3916 psi).

i Keep the fluid flow from the port B to the port C.

j Decrease the pressure between 235 and 250 bar (3400 and
3626 psi) at port B.

k Make sure that the leakage at port C is not more than 10


drops per minute.

l Decrease the pressure at ports B and A to zero.

m De-energize the electro selector.

2 With the fluid flow from the port C to the port B

- Do the procedure given in the above paragraph, with the


port B replaced by the port C and the port C by the port B.
PRINTED IN FRANCE

(c) Operation test of the valve after SB C24736-32-3126 or


SB C24736-32-3174 (flow C to B)

1 Opening of the valve and the fluid flow from the port C to
the port B

a Close the ports C1 and C2.

b Open the port D.

c Close the port P with a valve which allows the circuit to


decompress at the end of testing.

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C24736000-series
C24736001-series and C24736100-series

d Connect the port R to the return line of the hydraulic


power supply.

NOTE: Make sure that there is a flowmeter in the return


line.

e Install the two pressure pick-ups at ports B and C.

f With electro selector valve off (only for hydraulic


control unit (1-001M)), apply a pressure of 206 bar
(2990 psi) at port A.

g Hold the pressure.

h For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G)
or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M): Supply the electro selector (2-001) with a
voltage of 28 V DC through the pins J and K of the
connector.

i For the hydraulic control unit (1-001N): Supply the


“electro selector” test plate M46290 with a voltage of
28 V DC through the pins J(+) and K(-).

j Apply a pressure of 25 bar (365 psi) at port B.

k Hold the pressure.

l Apply a pressure at port C and gradually increase this


pressure.

m Make sure that the pressures at port B to port C are


balanced for a pressure of between 225 and 245 bar (3260
and 3550 psi) (opening of the by-pass valve).

n Hold the pressure.

2 Opening of the valve when there is a high pressure (fluid


flow from the port C to the port R)
PRINTED IN FRANCE

a Increase the pressure at port C to get the fluid flow at


port R.

b Make sure that the pressure at ports C and R are between


225 and 245 bar (3260 and 3550 psi).

c Decrease the pressure to zero.

d For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G)
or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M): De-energize the electro selector (2-001).

e For the hydraulic control unit (1-001N): De-energize the


“electro selector” test plate M46290.

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C24736000-series
C24736001-series and C24736100-series

3 Opening of the valve when there is a high pressure (fluid


flow from the port B to the port R)

a Supply a pressure of 206 bar (2990 psi) at port P or at


port A (only for hydraulic control unit (1-001M)) and
hold it.

b For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G)
or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M): Supply the electro selector (2-001) with a
voltage of 28 V DC through the pins J(+) and K(-) of the
connector.

c For hydraulic control unit (1-001N): Supply the “electro


selector” test plate M46290 with a voltage of 28 V DC
through the pins J(+) and K(-).

d Increase the pressure at port B to get the fluid flow at


port R.

e Make sure that the pressure at ports B and R are less


than 290 bar (4206 psi).

f Decrease the pressures to zero.

g For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G)
or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M): De-energize the electro selector (2-001).

h For the hydraulic control unit (1-001N): De-energize the


“electro selector” test plate M46290.

(8) Leakage test and operation for the re-supply valve

(a) Leakage test


PRINTED IN FRANCE

- Close the ports P, C1 and C2 and close the valve (1-595).

- Open the port D.

- Open the port R to air.

- Install a bleed drain pipe on each port.

- Supply a pressure of 206 bar (2990 psi) to the port A.

- For hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H)
or (1-001J) or (1-001K) or (1-001L) or (1-001M): Supply the
electro selector (2-001) with a voltage of 28 V DC through
the pins J(+) and K(-) of the connector.

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C24736000-series
C24736001-series and C24736100-series

- At the same time, supply a pressure of 206 bar (2990 psi) at


ports B and C.

- Hold this pressure for 3 minutes.

- Make sure that the leakage at port R is not more than


10 drops per minute.

- Decrease the pressure at ports A, B and C to zero and


de-energize the electro selector (2-001).

NOTE: Hold a pressure of 206 bar (2990 psi) and energize the
electro selector (2-001), if you do the leakage test
after the operation test.

(b) Operation

1 Opening of the re-supply valve and fluid flow from the port R
to the port B

- Close the ports C and C2 and open the ports C1 and B.

- Slowly supply a fluid through the port R to get a flow from


the port B for a pressure less than or equal to 1,5 bar
(21.7 psi).

- Decrease the pressure to zero at port R.


2 Opening of the re-supply valve and the fluid flow from the
port R to the port C

- Supply a pressure of 206 bar (2990 psi) to the port A.

- Close the ports B and C1 and open the ports C2 and C.

- Slowly supply the fluid through the port R to get a flow


from the port C for a pressure not more than 1,5 bar
(21.7 psi).
PRINTED IN FRANCE

- Decrease the pressure at port R.

(9) Pressure decrease

(a) For the hydraulic control unit

- For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C) or (1-001D) or (1-001E) or (1-001F) or (1-001G) or
(1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M):
Supply the electro selector (2-001) with a voltage of 28 V DC
through the pins J(+) and K(-) of the connector assembly.

- For the hydraulic control unit (1-001N): Supply the “electro


selector” test plate M46290 with a voltage of 28 V DC through
the pins J(+) and K(-).

- Connect the port P to the return line.

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C24736001-series and C24736100-series

- Supply the pressure from the port A to the port P with a flow
rate of 10 l/min (2.641 US Gal/min).

- Make sure that the pressure decrease between ports A and P is


less than or equal to 15 bar (218 psi).

- Decrease the pressure at port A to zero. De-energize the


electro selector (2-001) and the “electro selector” test
plate M46290.

(b) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001G) or (1-001J) or (1-001K)

- Close the ports C1 and C2.

- De-energize the electro selector (2-001).

- Supply pressure from the port C to the port B with a flow


rate of 20 l/min (5.2834 US Gal/min).

- Connect the port B to the return line.

- Make sure that the pressure is less than or equal to 8 bar


(116 psi).

- Decrease the pressure at port C to zero.

(c) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001G) or (1-001J) or (1-001K)

- Close the ports C1 and C2.


- De-energize the electro selector (2-001).

- Connect the port C to the return line.

- For the hydraulic control unit (1-001A) or (1-001B) or


(1-001C):

- Supply a pressure from the port B to the port C with a flow


rate of 60 l/min (15.8503 US Gal/min).
PRINTED IN FRANCE

- Make sure that the pressure is less than or equal to 80 bar


(1160 psi).

- For the hydraulic control unit (1-001G) or (1-001J) or


(1-001K):

- Supply a pressure from the port B to the port C with a flow


rate of 20 l/min (5.2834 US Gal/min).

- Make sure that the pressure is less than or equal to 8 bar


(116 psi).

- Decrease the pressure at port B to zero.

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C24736001-series and C24736100-series

(10) For the hydraulic control unit (1-001N): Test of the permanent
leakage rate

(a) Remove the “electro selector” test plate M46290.

(b) Install the blanking plate (1-082) with its components (refer to
the ”ASSEMBLY” section, paragraph 2.M).

(c) Close the ports B, C, D, C1, C2 and P.

(d) Connect the port R to the return line.

(e) Supply a pressure of 206 bar (2990 psi) to the port A.

(f) Make sure that the leakage flow rate at port R is between 1 and
2 l/min (0.264 and 0.528 US Gal/min).

(g) Decrease the pressure at port A to zero.

(11) For the hydraulic control unit (1-001F), (1-001M) or (1-001N):


Leakage test of the non-return valve (1-054)

(a) Close the ports B, C, D, C1, C2 and A.

(b) Supply a pressure of 206 bar (2990 psi) to the port P and hold
this pressure for 3 minutes.

(c) Open the port R to air.

(d) Install a bleed drain pipe.

(e) Make sure that the leakage at port R is less than or equal to
10 drops per minute.

(f) Decrease the pressure at port P to zero.

D. Operation test of the hydraulic control unit

Remove the ”servovalve” test plate and install the servovalve (1-645) on
the hydraulic control unit.
PRINTED IN FRANCE

(1) Flow rate test of the servovalve (1-645)

- Connect the ports B and C together.

- Install a flowmeter between these two ports.

- Supply a pressure of 206 bar (2990 psi) to the port A.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M): Energize the electro
selector (2-001) at a voltage of 28 V DC. Connect the pin J to (+)
and the pin K to (-).

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C24736001-series and C24736100-series

- For the hydraulic control unit (1-001N): Supply the “electro


selector” test plate M46290 with a voltage of 28 V DC through the
pins J(+) and K(-).

- Supply the servovalve with a direct current of -8 mA. Connect the


pin A to (+) and the pin B to (-) of the connector.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F): Make sure that the fluid flows
from the port C to the port B at the flow rate between 7 and
7,8 l/min (1.85 and 2.061 US Gal/min) with the flowmeter.

- For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or


(1-001K) or (1-001L) or (1-001M) or (1-001N): Make sure that the
fluid flows from the port C to the port B at the flow rate of
between 7,8 and 8,6 l/min (2.061 and 2.272 US Gal/min) with the
flowmeter.

- Supply the servovalve with a direct current of + 8 mA. Connect the


pin A to (+) and the pin B to (-) of the connector.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F): Make sure that the fluid flows
from the port C to the port B at the flow rate of between 7 and
7,8 l/min (1.85 and 2.061 US Gal/min) with the flowmeter.

- For the hydraulic control unit (1-001G), (1-001H), (1-001J),


(1-001K), (1-001L), (1-001M), (1-001N): Make sure that the fluid
flows from the port B to the port C at the flow rate of between 7,8
and 8,6 l/min (2.061 and 2.272 US Gal/min) with the flowmeter.

- Stop the electrical power supply.

- Decrease the pressure to zero.

(2) Check of the servovalve sensor

- Install a flowmeter between the ports B and C.

- Supply a pressure of 206 bar (2990 psi) to the port A.


PRINTED IN FRANCE

- Hold this pressure.

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M): Energize the electro
selector (2-001) at a voltage of 28 V DC. Connect the pin J to (+)
and the pin K to (-).

- For the hydraulic control unit (1-001N): Supply the “electro


selector” test plate M46290 with a voltage of 28 V DC through the
pins J(+) and K(-).

- Supply the sensor primary winding with a voltage of 26 V, 400 Hz,


through the connector pins C and D.

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C24736000-series
C24736001-series and C24736100-series

- Supply the servovalve (1-645) with a direct current of + 8 mA


through the connector pins A and B.
- Make sure that the servovalve current is between - 0.5 and
+ 0.5 mA for equal sensor output voltages U1 and U2 (U1 between
pins G and H, U2 between pins E and F).

- For the hydraulic control unit (1-001A), (1-001B), (1-001C),


(1-001D), (1-001E), (1-001F), (1-001G), (1-001J), (1-001K): Make
sure that the voltage difference between the two sensor outputs is
more than or equal to 0.5 V AC for a servovalve current between
- 8 mA and + 8 mA.

- For the hydraulic control unit (1-001H) or (1-001L) or (1-001M) or


(1-001N): Make sure that the voltage difference between the two
sensor outputs is more than 0.5 Vms for a servovalve current
between - 8 mA and + 8 mA.

- Stop the electrical power supply and then decrease the pressure to
zero.

(3) Check of the hydraulic balance

- Install a differential pressure transducer between the ports C


and B.
- Supply a pressure of 206 bar (2990 psi) to the port A and hold this
pressure.
- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M): Energize the electro
selector (2-001) at a voltage of 28 V DC. Connect the pin J to (+)
and the pin K to (-).
- With pin A connected to (+) and pin B connected to (-), supply the
servovalve (1-645) with a current of -0.5 mA at the frequency of
0.05 Hz (i.e. 0.1 mA/second).
- Increase the current to + 0.5 mA and record the current value which
PRINTED IN FRANCE

is necessary to get the same pressure between ports B and C.


- With pin A connected to (+) and pin B connected to (-), supply the
servovalve (1-645) with a current of + 0.5 mA at the frequency of
0.05 Hz (i.e. 0.1 mA/second).
- Decrease the current to - 0.5 mA and record the current value which
is necessary to get the same pressure between ports B and C.
- For the hydraulic control unit (1-001N): With the pin A connected
to (+) and the pin B connected to (-), supply the servovalve
(1-645) with a current of 8 mA at the frequency of 0.05 Hz (i.e.
0.1 mA/second).
- With the pin A connected to (+) and the pin B connected to (-),
supply the servovalve (1-645) with a current of 8 mA at the
frequency of 0.05 Hz (i.e. 0.1 mA/second).

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C24736001-series and C24736100-series

- Supply the servovalve (1-645) with a current between - 8 mA to


+ 8 mA at the frequency of 0.05 Hz (i.e. 0.1 mA/second).
- Record the current value which is necessary to get the same
pressure between the ports B and C.

- Make sure that the absolute value of the difference between the two
above measurements is less than or equal to 0.32 mA.

- Make sure that the two above measurement are between - 0.32 mA and
+ 0.32 mA.

- Stop the electrical power supply and the hydraulic supply.

(4) Insulation test of the hydraulic control unit

- Connect the hydraulic control unit to the dielectric meter MPCF45


or to the electrical test bench SK30488 with interface Q21960.

- Supply a voltage of 45 V DC and make sure that the insulation


resistance is not less than 20 megohms:

- Between all the pins, connected together, of the connector


(1-075) and the body of the connector (1-075).

- Between the pins AB and CD, AB and EF, AB and GH, AB and JK,
CD and EF, CD and GH, CD and JK, EF and GH, EF and JK, GH
and JK.

(5) Ground continuity test of the hydraulic control unit

(a) Preparation

Connect the ground continuity tester SK20-30162 (Thomson double


bridge) to the unit:

X1 to the body (1-045A) or (1-045B) or (1-045C),


X2 to the connector (1-075).
PRINTED IN FRANCE

(b) Test

Make sure that the connector resistance between the points X1


and X2 is not more than 20 milliohm.

Make sure that a parasitic electromotive force (whose source is


usually thermal) does not make the measured values incorrect.
Use this procedure:

Remove the electrical power from the bridge. At the same time,
make sure that the indication of the galvanometer does not
change. If it does, take the indication as a balance point for
the bridge (false zero).

NOTE: Do this operation as fast as possible because the


parasitic electromotive force from the heating of the
resistance appears only for a short time.

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C24736001-series and C24736100-series

(6) Leakage test at low pressure for a long time

(a) Supply a pressure of 0,3 bar (4.35 psi) to the ports A and B at
the same time.

(b) When the pressure is stable, readjust it to its initial value.

(c) Make sure that there is no external leakage or pressure drop for
12 hours.

(d) Decrease the pressure at ports A and B to zero.


PRINTED IN FRANCE

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C24736001-series and C24736100-series

3. Fault isolation

FAULT PROBABLE CAUSE CORRECTION

A. External leakage

At the joint of the The preformed packing Replace the preformed


valve seat (1-230). (1-267) is defective. packing (1-267).

At the joint of the The preformed packing Replace the preformed


plug (1-215). (1-225) is defective. packing (1-225).

At the guide (1-165A) The preformed packing Replace the preformed


or the end fitting (1-180) is defective. packing (1-180) and
(1-165B). the back-up rings
(1-185).

At the packing The preformed packings Replace the preformed


retainers (1-280). (1-295) are defective. packings (1-295) and
the back-up rings
(1-300).

At the guides (1-340A) The preformed packings Replace the preformed


or at the end fittings (1-345) are defective. packings (1-345) and
(1-340B). the back-up rings
(1-350).

At the plug (1-430A) The preformed packing Replace the preformed


or the end fitting (1-435) is defective. packing (1-435) and
(1-430B). the back-up rings
(1-440).

At the joint of the The preformed packing Replace the preformed


union (1-570). (1-585) is defective. packing (1-585).
PRINTED IN FRANCE

At the cover (1-545). The preformed packing Replace the preformed


(1-550) is defective packing (1-550) and
the back-up ring (1-555).
B. Internal leakage

At the connection The preformed packings is Replace the preformed


between the chambers (1-385) defective. packing (1-385) and
of the by-pass valve. the back-up rings (1-390)
and (1-400).

At the valve assembly The preformed packing Replace the preformed


(1-140A) or (1-140B). (1-155) is defective. packing (1-155).

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C24736000-series
C24736001-series and C24736100-series

FAULT PROBABLE CAUSE CORRECTION

C. Faulty operation

Failure of the The valve (1-250) does Repair or replace the


steering control and not move in the closed valve (1-250) and the
of the shimmy position. guide (1-260).
damper to operate
The valve assembly Repair or replace the
(1-140) does not move. valve assembly (1-140),
the guide (1-165A) or the
end fitting (1-165B).

The valve (1-380A) does Repair or replace the


not move. valve (1-380A) and the
liner (1-405).

The valve (1-380B) or Replace the valve


(1-417) does not move. (1-380B) or (1-417), the
cup (1-426) and the pre-
formed packing (1-395) on
all the removed parts.

The seat (1-365B) is Replace the seat


defective. (1-365B).

The preformed packing Replace the preformed


(1-395) is defective. packing (1-395) and the
back-up ring (1-400C).

The preformed packing Replace the preformed


(1-410) is defective. packing (1-410) and the
back-up rings (1-415).
PRINTED IN FRANCE

The valve (1-485) does Repair or replace the


not move. valve (1-485) and the
seat (1-470).

The piston (1-455) does Repair or replace the


not move. piston (1-455).

Blockage in the diaphragm Clean the diaphragm


assemblies (1-270). assemblies (1-270).

Blockage in the lee-jet Replace the body (1-015C)


restrictor (1-053). or (1-015D).

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C24736000-series
C24736001-series and C24736100-series

FAULT PROBABLE CAUSE CORRECTION

Blockage in the filter Clean the filter


(1-200). (1-200).

The preformed packing Replace the preformed


(1-475) is defective. packing (1-475) and the
back-up ring (1-480).

The preformed packing Replace the preformed


(1-465) is defective. packing (1-465).

Blockage in the filter Clean the filter assembly


assembly (2-130). (2-130).

The preformed packing Replace the preformed


(2-260) is defective. packing (2-260).

The plunger (2-070) does Repair or replace the


not move. plunger (2-070) and the
ball seat (2-080).

The core (2-060) does not Repair or replace the


move. core (2-060) and the base
assembly (2-010).

The non-return valve Replace the body


(1-054) is defective. (1-015D).

Failure of the The preformed packing Replace the preformed


electrical system (1-110) is defective. packing (1-110).
PRINTED IN FRANCE

to operate

The pins of the connector Replace the pins.


(1-075) are broken.

The preformed packing Replace the preformed


(2-340) is defective. packing (2-340).

The preformed packing Replace the preformed


(2-270) is defective. packing (2-270).

The preformed packing Replace the preformed


(2-260) is defective. packing (2-260).

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C24736000-series
C24736001-series and C24736100-series

FAULT PROBABLE CAUSE CORRECTION

The pins of the connector Replace the pins.


assembly (2-190A) or
(2-190B) are broken.

The coil (2-160) Replace the coil (2-160).


short-circuited.
PRINTED IN FRANCE

NOTE: Refer the CMM of the servovalve (1-645) for the fault isolation chart
of the servovalve.

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C24736001-series and C24736100-series
DISASSEMBLY

Disassemble the unit partial or complete depending on failures found during the
tests.

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

NOTE: Tools and special equipment used are listed in the “SPECIAL TOOLS, FIXTURES
AND EQUIPMENT”.

1. Initial steps

A. Record all the information shown on the plates (1-625) and (1-635).

CAUTION: DO NOT CAUSE DAMAGE TO THE SURFACE PROTECTION TREATMENT.

B. Remove the rubber sealant beads with the tool A46524.

2. Removal of the basic components of the hydraulic control unit

A. Removal of the servovalve (1-645)

(1) Loosen and remove the screws (1-647), then remove the servovalve
(1-645).

NOTE: The overhaul of the servovalve (1-645) is given in its Component


Maintenance Manual.

B. Removal of the electro selector (1-650) (only for the hydraulic control
unit (1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F)
or (1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M)

(1) Cut and discard the lockwire (2-006).

(2) Loosen and remove the screws (2-005), then remove the electro selector
(1-650).
PRINTED IN FRANCE

(3) Remove the preformed packing (1-670) with the tool 89901. Discard it.

C. Removal of the blanking plate (1-082) (only for the hydraulic control unit
(1-001N))

(1) Loosen and remove the screws (1-081).

(2) Remove the blanking plate (1-082), then remove the preformed packing
(1-083) with the tool 89901. Discard it.

(3) Remove the plug (1-084), then remove the preformed packing (1-086)
with the tool 89901. Discard it.

(4) Remove the restrictor spool (1-087), then remove the preformed
packings (1-088) and (1-089) with the tool 89901. Discard it.

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C24736001-series and C24736100-series

D. Disassembly of the electro selector (1-650) (only for the hydraulic control
unit (1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F)
or (1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M))

(1) Loosen and remove the screws (2-240) and release the connector
assembly (2-190A) or (2-190B) from its housing.

(2) Cut the heat-shrinkable sleeve (2-220) and the sleeve (2-230) along a
generatrix.

CAUTION: DO NOT CAUSE DAMAGE TO THE INSULATION ON THE WIRES DURING


THIS OPERATION.

(3) Unsolder the wires and then remove the connector assembly (2-190).

(4) Remove the preformed packing (2-340) and the gasket (2-250) with the
tool 89901. Discard them.

(5) Cut and discard the lockwire (2-310).

(6) Loosen and remove the screw (2-300).

(7) Remove the washer (2-280) from the screw (2-300).

(8) Remove the base assembly (2-010) and the coil (2-160) together from
the cover (2-290).

(9) Remove the retaining ring (2-180).

(10) Remove the cup (2-170) and the coil (2-160).

(11) Remove the retaining ring (2-150).

(12) Remove the washer (2-140), the filter assembly (2-130), the seat
(2-100), the ball (2-120), the washer (2-090), the ball seat (2-080),
the plunger (2-070), the core (2-060) and the spring (2-050).

(13) Remove the base assembly (2-010).


PRINTED IN FRANCE

(14) If necessary, remove the instruction plate (2-350).

E. Removal of the connectors (1-055) and (1-075)

(1) Cut and discard the lockwire (1-095).

(2) Loosen and remove the screws (1-094) from the connector (1-075).

(3) Loosen the connector (1-075) from its housing.

(4) Cut the heat-shrinkable sheath (1-100) from the rear contacts, along a
generatrix.

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C24736000-series
C24736001-series and C24736100-series

CAUTION: DO NOT CAUSE DAMAGE TO THE INSULATION ON THE WIRES DURING


THIS OPERATION.

(5) Unsolder the wires from the rear contacts and then remove the
connector (1-075).

(6) Remove the gasket (1-093). Discard it.

(7) Remove the retaining rings (1-060) from the housings of the
connectors (1-055).

(8) Remove the connectors (1-055), with their related parts, from their
housings.

(9) Cut the heat-shrinkable sheath (1-100) from the rear contacts, along a
generatrix.

CAUTION: DO NOT CAUSE DAMAGE TO THE INSULATION ON THE WIRES DURING


THIS OPERATION.

(10) Unsolder the wires from the rear contacts of the connectors (1-055).

(11) Remove the connectors (1-055).

F. Removal of the valve (1-250)

(1) Cut and discard the lockwire (1-226).

(2) Loosen and remove the valve seat (1-230), with its related parts.

(3) Remove the retaining ring (1-265).

(4) Remove the guide (1-260), the spring (1-255) and the valve (1-250).

(5) Remove the preformed packing (1-267) with the tool 89901. Discard it.

G. Removal of the filter (1-200)


PRINTED IN FRANCE

(1) Cut and discard the lockwire (1-220).

(2) Loosen and remove the plug (1-215).

(3) Remove the preformed packing (1-225) with the tool 89901. Discard it.

(4) Remove the filter (1-200) from its housing with the tool M46165.

(5) Remove the preformed packing (1-205) and the back-up rings (1-210)
with the tool 89901. Discard them.

H. Removal of the valve assembly (1-140A) or (1-140B) and the plug (1-105)

(1) Cut and discard the lockwire (1-195).

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C24736001-series and C24736100-series

(2) Loosen and remove the threaded ring (1-190) with the tool C47982 for
the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F).

(3) Remove the guide (1-165A) for the hydraulic control unit (1-001A) or
(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) or the end
fitting (1-165B) for the hydraulic control unit (1-001G) or (1-001H)
or (1-001J) or (1-001K) or (1-001L) or (1-001M) and (1-001N) from
its housing with the tool M46157.

(4) Remove the preformed packings (1-170) and (1-180) and the back-up
rings (1-175) and (1-185) with the tool 89901. Discard them.

(5) Remove the valve assembly (1-140A) for the hydraulic control unit
(1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F)
or the valve assembly (1-140B) for the hydraulic control unit
(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M)
and the spring (1-160) for the hydraulic control unit (1-001A) or
(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) and (1-001G)
or (1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M).

(6) Remove the preformed packing (1-155) with the tool 89901. Discard it.

(7) Remove the seat (1-125) from its housing with the tool M46156.

(8) Remove the preformed packing (1-130) and the back-up rings (1-135)
with the tool 89901. Discard them.

(9) Remove the swaging from the bush (1-150A) of the valve assembly
(1-140A) and discard it for the hydraulic control unit (1-001A) or
(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F).

Remove the swaging from the bush (1-150B) of the valve assembly
(1-140B) for the hydraulic control unit (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M).

(10) Cut and discard the lockwire (1-120).


PRINTED IN FRANCE

(11) Remove the screws (1-115), then remove the plug (1-105) with the tool
M46157 for the hydraulic control unit (1-001A) or (1-001B) or
(1-001C) or (1-001D) or (1-001E) or (1-001F).

(12) Remove the preformed packing (1-110) with the tool 89901. Discard it.

I. Removal of the valve (1-380A) or (1-380B)

BEFORE SB C24736-32-3126 OR SB C24736-32-3174

(1) Cut and discard the lockwire (1-450).

(2) Loosen and remove the threaded ring (1-445) with the tool C47982 for
the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or the
end fitting (1-430B) for the hydraulic control unit (1-001G) or
(1-001J) or (1-001K).

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(3) Remove the plug (1-430A) from its housing with the tool M46157 for the
hydraulic control unit (1-001A) or (1-001B) or (1-001C).

(4) Remove the preformed packing (1-435) and the back-up rings (1-440B)
with the tool 89901. Discard them.

(5) Remove the liner (1-405) from its housing with the tool M46158. Remove
the valve (1-380A).

(6) Remove the preformed packings (1-410) and (1-420) and the back-up
rings (1-415B) and (1-425B). Discard them.

(7) Remove the preformed packings (1-385) and (1-395) and the back-up
rings (1-390) and (1-400) with the tool 89901. Discard them.

(8) Remove the seat (1-365A) from its housing with the tool M46156.

(9) Remove the preformed packing (1-370) and the back-up rings (1-375)
with the tool 89901. Discard them.

AFTER SB C24736-32-3126 OR SB C24736-32-3174

(1) Loosen and remove the end fitting (1-430C) with the tool C47982.

(2) Remove the retaining ring (1-429).

(3) Remove the preformed packing (1-435) and the back-up rings (1-440C)
with the tool 89901. Discard them.

(4) Remove the cup (1-428), the spring (1-427), the cup (1-426),
the valve (1-380B) and the valve (1-417).

(5) Remove the preformed packings (1-420) and (1-418B) and the back-up
rings (1-419) and (1-425C) from the cup (1-426) with the tool 89901.
Discard them.

(6) Remove the preformed packing (1-395) and the back-up ring (1-400C)
from the valve (1-380B) with the tool 89901. Discard them.

(7) Remove the seat (1-403) from its housing.


PRINTED IN FRANCE

(8) Remove the preformed packing (1-410) and the back-up ring (1-415C)
with the tool 89901. Discard them.

(9) Remove the seat (1-365B) from its housing.

(10) Remove the preformed packing (1-370) and the back-up rings (1-375)
with the tool 89901. Discard them.

J. Removal of the diaphragm assemblies (1-270) (for the hydraulic control unit
(1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) only)

(1) Cut and discard the lockwire (1-310).

(2) Loosen and remove the threaded rings (1-305) with the tool C47976.

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(3) Remove the packing retainers (1-280) with the tool M46157.
Remove the diaphragm assemblies (1-270), with the related parts.

(4) Remove the preformed packings (1-285) and (1-295) and the back-up
rings (1-290) and (1-300) with the tool 89901. Discard them.

(5) Remove the preformed packings (1-275) with the tool 89901. Discard it.

K. Removal of the valves (1-330)

(1) Cut and discard the lockwire (1-360).

(2) Loosen and remove the threaded rings (1-355) or the end-fittings
(1-340B) for the hydraulic control unit (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M) and (1-001N), with the
tool C47976.

(3) Remove the guides (1-340A) with the tool M46157. Remove the valves
(1-330) and the springs (1-335).

(4) Remove the preformed packings (1-345) and the back-up rings (1-350)
with the tool 89901. Discard them.

(5) Remove the seats (1-315) with the tool M46156.

(6) Remove the preformed packings (1-320) and the back-up rings (1-325)
with the tool 89901. Discard them.

L. Removal of the accumulator

WARNING: THE COMPRESSION LOAD APPLIED TO THE SPRING (1-530) IS VERY HIGH.
LOOSEN THE THREADED RING (1-560) WITH THE TOOL M46175.

(1) Compress the cover (1-545) with the tool M46175.

(2) Cut and remove the lockwire (1-565).

(3) Loosen and remove the threaded ring (1-560) with the tool M46166.
PRINTED IN FRANCE

(4) Slowly compress the tool M46175 and remove it.

(5) Remove the threaded ring (1-560), the cover (1-545) with its related
parts, the pushrod (1-535), the spring (1-530), the cup (1-525), the
spring pin (1-540) and the piston (1-455) with its related parts.

(6) Remove the preformed packing (1-550) and the back-up ring (1-555) from
the cover (1-545) with the tool 89901. Discard them.

(7) Remove the preformed packing (1-465) and the thrust ring (1-460) from
the piston (1-455) with the tool 89901. Discard them.

(8) Loosen and remove the unions (1-570).

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(9) Remove the preformed packings (1-585) with the tool 89901. Discard it.

M. Removal of the parts from the piston (1-455)

(1) Hold the piston (1-455) and its related parts set with the
tool M46155.

(2) Remove the retaining ring (1-520).

(3) Remove the threaded ring (1-515) with the tool M46154.

(4) Remove the filter (1-495), the spring (1-490), the valve (1-485) and
the seat (1-470).

(5) Remove the preformed packing (1-475) and the back-up ring (1-480) with
the tool 89901. Discard them.

N. Removal of the parts from the body (1-045)

(1) Loosen and remove the valve (1-595) with its related parts.

(2) Loosen and remove the unions (1-570).

(3) If necessary, remove the plates (1-625), (1-630), (1-635), (1-640) and
(1-642).
PRINTED IN FRANCE

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CLEANING

WARNING: MAKE SURE THAT YOU OBEY THE HEALTH AND SAFETY PRECAUTIONS OF THE
MANUFACTURERS OF THE MATERIALS.

CAUTION: DO NOT USE A WIRE BRUSH TO CLEAN OR TO REMOVE PAINT FROM ALUMINIUM PARTS.
A WIRE BRUSH CAN CAUSE DAMAGE TO THE ANODIZED LAYER ON THESE PARTS.

CAUTION: USE ONLY SPECIFIED SOLVENTS/CLEANING PRODUCTS, OR THEIR EQUIVALENTS.


SOLVENTS/CLEANING PRODUCTS THAT ARE NOT APPROVED CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION.

NOTE: The products used are listed in the “LIST OF SPECIAL MATERIALS”.
The tools and special equipment used are listed in the “SPECIAL TOOLS,
FIXTURES AND EQUIPMENT” section.

NOTE: The standard procedures are covered in the STANDARD PRACTICES MANUAL
32-09-01.

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

1. Cleaning

A. Initial steps

(1) Before you clean the parts, remove all the seals, the back-up rings
and the preformed packings with the tool 89901.

(2) Remove the thrust ring (1-460) and the preformed packing (1-465) with
the tool A46524 to prevent the damage to the rilsan layer on the
part.

(3) Discard all the seals, the back-up rings and the preformed packings.

B. Cleaning of the parts

(1) Clean the MASTINOX-coated surfaces of the parts with the isopropyl
PRINTED IN FRANCE

alcohol.

(2) Clean the sockets of the connectors (1-055) and (1-075) with a clean
and soft lint-free cloth.

(3) Clean the coil (2-160) with a clean and soft lint-free cloth, then
remove the dust with dry compressed air.

(4) Clean all the parts other than the coil (2-160) and the sockets of the
connectors (1-055) and (1-075) with the WHITE SPIRIT or isopropyl
alcohol.

(5) Then dry them with dry compressed air.

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2. Paint removal

CAUTION: DO NOT LET THE PAINT REMOVER TOUCH THE RUBBER OR PLASTIC
MATERIALS.

A. Remove paint or the layer of rubber sealant from the parts. Refer to
section 28 or 29 of the STANDARD PRACTICES MANUAL 32-09-01.
PRINTED IN FRANCE

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C24736001-series and C24736100-series
CHECK

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

NOTE: The standard procedures are covered in the STANDARD PRACTICES MANUAL
32-09-01.

NOTE: The products used are listed in the “LIST OF SPECIAL MATERIALS”.

1. Visual inspection

A. General inspection

(1) Examine each part for signs of corrosion. Estimate the magnitude (area
and depth) and location (fatigue area) of corrosion.

(2) If you find light signs of corrosion, impacts or scratches remachine


the parts. Refer to the “REPAIR” section.

(3) Make sure that there are no signs of seizure, impact damage and
circular or longitudinal scratches on the movable or stable parts
which have the preformed packings, the seals and the back-up rings.

(4) Examine the grooves (sides and bottom) of the preformed packings,
the seals and the back-up rings.

(5) Make sure that the movable parts move easily in their housings.

(6) Make sure that there are no damaged, stripped or crushed threads. If
there is a defect, discard the defective part.

(7) Make sure that there are no cracks on all the parts, specially in
fatigue areas. If there is a defect, discard the defective part.

B. Detailed inspection

(1) Make sure that the springs (1-160), (1-255), (1-335), (1-427),
PRINTED IN FRANCE

(1-490), (1-530) and (2-050) are not bent or broken. Do the


dimensional check of these springs. The procedure for the dimensional
check is given in paragraph 3. B.

(2) Make sure that the rilsan-coated surfaces of the piston (1-455) have
no scratches. Make sure that the condition of the rilsan coating is
good (no incipient separation). If there is a defect, refer to the
“REPAIR” section.

(3) Examine the internal diameters of the body (1-015) carefully with the
borescope. Make sure that there no scratches.

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(4) Examine the ball seat (2-080) and the seat (2-100) carefully with the
borescope. Make sure that there are no scratches or peening marks.

(5) Carefully examine the seats and the valve seat:

(a) For all the hydraulic control units:


the seats (1-125), (1-315) and (1-470) and the valve seat
(1-230). Make sure that the conical bearing surfaces of the
seats and the valve seat are in good condition.

(b) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001G) or (1-001J) or (1-001K):
the seat (1-365A). Make sure that the conical bearing surfaces
of the seat are in good condition.

(c) For hydraulic control unit (1-001D) or (1-001E) or (1-001F) or


(1-001H) or (1-001L) or (1-001M) or (1-001N):
the seat (1-365B) and the cup (1-426). Make sure that the
conical bearing surfaces of the seat are in good condition.

(6) Make sure that the filters (1-200) and (1-495), the diaphragm
assemblies (1-270) and the filter assembly (2-130) are in good
condition (not blocked).

(7) Examine the condition of the ball (2-120). Make sure that there are no
scratches or peening marks.

(8) Carefully examine the conditions of the valves and the valve assembly:

(a) For all the hydraulic control units:


the valves (1-250), (1-330) and (1-485). Make sure that there
are no scratches or signs of too much friction.

(b) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F):
the valve assembly (1-140A). Make sure that there are no
scratches or signs of too much friction.

(c) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J)


or (1-001K) or (1-001L) or (1-001M):
PRINTED IN FRANCE

the valve assembly (1-140B). Make sure that there are no


scratches or signs of too much friction.

(d) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001G) or (1-001J) or (1-001K):
the valve (1-380A). Make sure that there are no scratches or
signs of too much friction.

(e) For the hydraulic control unit (1-001D) or (1-001E) or (1-001F)


or (1-001H) or (1-001L) or (1-001M) or (1-001N):
the valves (1-380A) and (1-417). Make sure that there are no
scratches or signs of too much friction.

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(f) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or
(1-001J) or (1-001K) or (1-001L) or (1-001M):
the core (2-060) and the plunger (2-070).
Make sure that there are no scratches or signs of too much
friction.

(9) For all hydraulic control units:


Examine the condition of the valve seat (1-230) and the seat (1-470)
carefully. Make sure that there are no scratches or signs of too much
friction.

(10) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F):
Examine the condition of the guides (1-165A) and (1-340A) and the
packing retainers (1-280) carefully. Make sure that there are no
scratches or signs of too much friction.

(11) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or


(1-001K) or (1-001L) or (1-001M) or (1-001N):
Examine the condition of the end fitting (1-165B) carefully. Make
sure that there are no scratches or signs of too much friction.

(12) For the hydraulic control unit (1-001D) or (1-001E) or (1-001F) or


(1-001H) or (1-001L) or (1-001M) or (1-001N):
Examine the condition of the cup (1-426) carefully. Make sure that
there are no scratches or signs of too much friction.

(13) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001G) or (1-001J) or (1-001K):
Examine the condition of the liner (1-405) carefully. Make sure that
there are no scratches or signs of too much friction.

(14) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J)
or (1-001K) or (1-001L) or (1-001M):
Examine the condition of the base assembly (2-010) carefully and make
sure that there are no scratches or signs of too much friction.
PRINTED IN FRANCE

(15) Inspection of the connectors and the connector assembly

(a) For all the hydraulic control units:


Make sure that the pins of the connector (1-075) are in good
condition.

(b) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C)


or (1-001D) or (1-001E) or (1-001F):
Make sure that the pins of the connectors (1-055A) and the
connector assembly (2-190A) are in good condition.

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C24736001-series and C24736100-series

(c) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J)


or (1-001K) or (1-001L) or (1-001M):
Make sure that the pins of the connector (1-055B) and the
connector assembly (2-190B) are in good condition.

(16) Make sure that the unions (1-570) and the valve (1-595) are in good
condition.

(17) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001G) or (1-001H) or (1-001J) or (1-001K)
or (1-001L)
Make sure that the coil (2-160) is not burnt out and that the wires
to the connector are not cut or bare.

2. Non-destructive testing

A. Inspection of the light alloy parts

Do a Fluorescent Penetrant Inspection (FPI) on the body (1-045), the piston


(1-455), the cover (1-545) and the pushrod (1-535). Refer to section 38 of
the STANDARD PRACTICES MANUAL 32-09-01.

B. Inspection of the steel parts

Do a Magnetic Particle Inspection (MPI) on the following parts:

- For all the hydraulic control units:


the valve seat (1-230), the plug (1-215) and the threaded rings (1-515)
and (1-560).

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C):


the plug (1-430A).

- For the hydraulic control unit (1-001D) or (1-001E) or (1-001F) or


(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or (1-001M) or
(1-001N):
the end fitting (1-430B).
PRINTED IN FRANCE

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F):
the guides (1-165A) and (1-340A), the threaded rings (1-190), (1-305)
and (1-355) and the packing retainers (1-280).

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C):


the threaded ring (1-445).

- For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or
(1-001K) or (1-001L) or (1-001M):
the base assembly (2-010).

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C24736001-series and C24736100-series

- For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or


(1-001K) or (1-001L) or (1-001M) or (1-001N):
the end fittings (1-165B) and (1-340B).

Refer to section 42 of the STANDARD PRACTICES MANUAL 32-09-01.

3. Dimensional check

NOTE: Make sure that there is no local damage to the surface finish of the
parts before you measure the dimensions. Refer to paragraph 1. B. of the
“REPAIR” section.

A. Check of mating parts

(1) Measure the dimensions of the mating parts and the movable assemblies
shown in the “FITS AND CLEARANCES” section. Make sure that the
dimensions are in specified limits.

B. Check of the springs

(1) Examine the characteristics of the springs given below. Measure the
different lengths H1 and H2 of the springs for the applied loads P1
and P2.

(a) Spring (1-160) (for the hydraulic control unit (1-001A) or


(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) or
(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M))

H1 = 14 mm (0.5512 in) at load P1 between 19 and 21 N


(4.271 and 4.721 lbf).
H2 = 12 mm (0.4724 in) at load P2 between 29 and 32 N
(6.519 and 7.194 lbf).

Maximum squareness error = 1 percent.

(b) Spring (1-255)

H1 = 7,5 mm (0.2952 in) at load P1 between 0,4625 and 0,5375 N


PRINTED IN FRANCE

(0.1040 and 0.1208 lbf).


H2 = 4,6 mm (0.1811 in) at load P2 between 1,073 and 1,247 N
(0.2412 and 0.2803 lbf).

Maximum squareness error = 5 percent.

(c) Spring (1-335)

H1 = 15 mm (0.5905 in) at load P1 between 4,1 and 5,1 N


(0.922 and 1.146 lbf).
H2 = 13 mm (0.5118 in) at load P2 between 5,84 and 7,24 N
(1.313 and 1.628 lbf).

Maximum squareness error = 2 percent.

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C24736001-series and C24736100-series

(d) Spring (1-490)

H1 = 14 mm (0.5512 in) at load P1 between 0,95 and 1,05 N


(0.214 and 0.236 lbf).
H2 = 11 mm (0.4331 in) at load P2 between 2,356 and 2,604 N
(0.5296 and 0.5854 lbf).

Maximum squareness error = 5 percent.

(e) Spring (1-530)

H1 = 146 mm (5.7480 in) at load P1 between 969 and 1071 N


(217.84 and 240.77 lbf).
H2 = 113 mm (4.4489 in) at load P2 between 2147 and 2373 N
(482.665 and 533.472 lbf).

Maximum squareness error = 2 percent.

(f) Spring (2-050) (for the hydraulic control unit (1-001A) or


(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) or
(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M))

H1 = 13,4 mm (0.5276 in) at load P1 between 5,85 and 7,15 N


(1.315 and 1.607 lbf).
H2 = 11,5 mm (0.4528 in) at load P2 between 17,765 and 19,635 N
(3.994 and 4.414 lbf).

Maximum squareness error = 2 percent.

(g) Spring (1-427) (for the hydraulic control unit (1-001D) or


(1-001E) or (1-001F) or (1-001H) or (1-001L) or (1-001M) or
(1-001N))

H1 = 16,3 mm (0.6417 in) at load P1 between 45 and 55 N


(10.116 and 12.364 lbf).
H2 = 11,8 mm (0.4645 in) at load P2 = P1 + 9 to 11 N
(2.023 to 2.473 lbf).
PRINTED IN FRANCE

Maximum squareness error = 1 percent.

NOTE: If the dimensions are not in the limits, discard the springs.

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C24736001-series and C24736100-series
REPAIR

CONTENTS

1. General instructions ......................................................... Pages

- Standard repair procedures ................................................. 602

- Corrosion removal ........................................................... 602

- Temporary protection ........................................................ 603

2. Repair ............................................................................ 603

3. Protection ....................................................................... 603

- Repair of the protection ................................................... 603

- Painting ...................................................................... 604


PRINTED IN FRANCE

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C24736001-series and C24736100-series

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

NOTE: The products used are listed in the “LIST OF SPECIAL MATERIALS”.

NOTE: The standard procedures are covered in the STANDARD PRACTICES MANUAL
32-09-01.

1. General instructions

A. Standard repair procedures

The STANDARD PRACTICES MANUAL 32-09-01 contains all the special treatments
(cleaning, stripping, protection, inspection, etc.).

The procedures applicable to this section are:

- Corrosion removal on aluminium and its alloys: section 22.

- Chromic acid anodizing: section 12.

- Polyurethane paint: section 36B or 36C.

- Repair of surface finish on aluminium alloy parts with Alodine


1200: section 14.

- Rilsan coating: section 23.

- Magnetic particle inspection: section 42.

- Deoxidization of ferrous metals: section 21A.

- DALIC stylus cadmium-plating: section 15.

- Fluorescent penetrant inspection: section 38.

B. Corrosion removal
PRINTED IN FRANCE

(1) Remove deep signs of corrosion by brush or by abrasion of the


surfaces. Keep the MINIMUM or MAXIMUM PRE-PROTECTION dimensions
(external or internal diameter, or thickness) within the permitted
limits. This is also applicable to the “web” thicknesses, when you
remachine the shape of the part locally.

(2) Remove light signs of corrosion which stay after the above operation
with a chemical procedure. Make sure that this procedure does not
decrease the strength of the parts.

32--- 57--- 01
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C24736000-series
C24736001-series and C24736100-series

Materials recommended:

(a) For steel parts: refer to section 21A of the STANDARD PRACTICES
MANUAL 32-09-01.

NOTE: Do not remove corrosion from the springs (1-160), (1-255),


(1-335), (1-490), (1-530), (1-427) (for the hydraulic
control unit (1-001D) or (1-001E) or (1-001F) or (1-001H)
(1-001L) or (1-001M)) and (2-050) by a chemical process.
This is because of the embrittlement effect this process
has on these steels.

(b) For aluminium alloy parts: refer to section 22 of the STANDARD


PRACTICES MANUAL 32-09-01.

C. Temporary protection

Apply an anti-corrosive protection treatment to the parts that you machine


again or install subsequently. Also apply this treatment to the parts which
will get a permanent protection subsequently.

- Material recommended: WD-40 or corrosion preventive compound as per


MIL-PRF-81309.

NOTE: You can easily remove this protection with the cleaning product.

2. Repair

Refer to the “Standard repair procedures” paragraph 1. A for all the


repairs.

3. Protection

A. Repair of the protection

(1) Locally repair the cadmium-plated surfaces of the cover (2-290).


Refer to section 15 of the STANDARD PRACTICES MANUAL 32-09-01.

(2) Locally repair the protection of the body (1-015), the plug (1-105)
PRINTED IN FRANCE

(for the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F)), the piston (1-455), the pushrod
(1-535), the cover (1-545), the cup (2-170) and the washer (2-280)
with chemical oxidizer. Refer to section 14 of the STANDARD PRACTICES
MANUAL 32-09-01.

B. Painting

(1) Apply the full paint scheme in accordance with section 36B or 36C of
the STANDARD PRACTICES MANUAL 32-09-01 to the following parts:

- The cover (1-545), externally, but not on the 24 mm (0.9449 in)


diameter counterbore and the 66,5 mm (2.6181 in) diameter and its
groove.

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C24736001-series and C24736100-series

- The base assembly (2-010), on the 12,32 mm (0.4850 in) diameter


face and on the flange of the mounting plate.

- The washer (2-280).

- The plug (1-105), on the face and the flange of the 30 mm


(1.1811 in) diameter for the hydraulic control unit (1-001A) or
(1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F).

- The plug (1-215), on the hexagonal part, with the faces and the
flange of the 30 mm (1.1811 in) diameter.

- The body (1-045), externally, but not on the mounting faces for the
servovalve (1-645) and the electro selector (1-650), on the face
which touches the valve seat (1-230), on the face which touches the
plug (1-215), on the face which touches the unions (1-570) and on
the 18 mm (0.7087 in) diameter counterbores.

- The cover (2-290), externally, but not on the mounting face with
the body (1-045).
PRINTED IN FRANCE

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C24736000-series
C24736001-series and C24736100-series
ASSEMBLY AND STORAGE

NOTE: The figures of the “ILLUSTRATED PARTS LIST” show the detail parts of the
hydraulic control unit.

NOTE: The products used are listed in the “LIST OF SPECIAL MATERIALS”.

NOTE: The tools and special equipment used are listed in the “SPECIAL TOOLS,
FIXTURES AND EQUIPMENT” section.

1. Assembly

A. General instructions

(1) Make sure that all the parts are fully clean and without grease before
assembly.

(2) Installation of the preformed packings and the back-up rings

(a) Carefully clean the grooves for the preformed packings with
WHITE SPIRIT. Then dry them with dry compressed air.

(b) Install the preformed packings with the tool 89901. Extend them
as little as possible.

NOTE: Install the thrust ring (1-460) and the preformed packing
(1-465) with the tool A46524.

(c) Install the back-up rings against the side of the groove which
is opposite to the direction in which you install the part.

(3) Lubrication of the parts

(a) Lightly lubricate the surfaces which touch movable or stable


preformed packings with service fluid. It makes the assembly
easy.

(b) Apply a thin layer of MASTINOX D40 to the threads of the


PRINTED IN FRANCE

following parts:

- The screws (1-094), the threaded ring (1-560) and the


screws (1-647).

- The screws (1-115), the threaded rings (1-190), (1-305),


(1-355) and (1-445) for the hydraulic control unit (1-001A)
or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F).

- The end fittings (1-340B) for the hydraulic control unit


(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M) and (1-001N).

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C24736001-series and C24736100-series

2. Installation of the basic components of the hydraulic control unit

A. Installation of the basic components of the electro selector (1-650) (only


for the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or (1-001D)
or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J) or (1-001K) or
(1-001L) or (1-001M))

NOTE: The connector assembly (2-190A) or (2-190B) is attached to the coil


(2-160). Do the followings steps to install it.

(1) Installation of the coil (2-160)

(a) Install the spring (2-050), the core (2-060), the plunger
(2-070), the ball seat (2-080) with its related parts, the
washer (2-090), the ball (2-120), the seat (2-100) with its
related parts, the filter assembly (2-130), the washer (2-140)
and the retaining ring (2-150) on the base assembly (2-010).

(b) Apply a layer of RHODORSIL CAF 730 to all the surface of the
base assembly (2-010) which touches the coil (2-160) to fill the
space shown in the figure (refer to Figure 702).

NOTE: Before you install the coil (2-160), cut the twisted part
of the wires at approximately 4 mm (0.16 in).

(c) Install the coil (2-160A) or (2-160B) (after SB C24736-32-3193),


the cup (2-170) and the retaining ring (2-180) in its position.

(d) Install the coil (2-160) and the base assembly (2-010) together
into the housing of the cover (2-290). Make sure that the
electrical wires go into the housing for the connector assembly
(2-190A).

(e) Apply a layer of SI5 sealing compound to the surface of the


space between the cover (2-290) and the base assembly (2-010).

(f) Install the washer (2-280) in its position.

(g) Install the screw (2-300) and torque it to a load between


PRINTED IN FRANCE

0,4 and 0,5 N.m (3.54 and 4.43 lbf.in).

(2) Installation of the connector assembly (2-190A) or (2-190B)

(a) Install the gasket (2-250) in its position on the cover (2-290).

(b) Install the sleeve (2-230), approximately 50 mm (1.97 in) long,


on the wires of the coil (2-160).

(c) Install the heat-shrinkable sleeve (2-220), approximately 12 mm


(0.47 in) long, on each wire of the coil (2-160). Then wind each
of these wires on to the wires of the connector assembly
(2-190A) or (2-190B) and solder (refer to the related figure in
the “TESTING AND FAULT ISOLATION” section).

NOTE: Use LSN5PB93,5 solder and stripper RS7.

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C24736000-series
C24736001-series and C24736100-series

(d) Install the heat-shrinkable sleeve (2-220) on to the solder,


then shrink it.

(e) Install the sleeve (2-230) on to the heat-shrinkable sleeve


(2-220) on a length of approximately 5 mm (0.2 in) and then
shrink it.

(f) Fill the housing with SI5 sealing compound for the connector
assembly (2-190A) or (2-190B), up to a distance of 20 mm
(0.79 in) from the mating face for the bottom of the connector
assembly (2-190A) or (2-190B).

(g) Install the connector assembly (2-190A) or (2-190B) and turn it


in the correct direction (refer to Figure 702).

(h) Apply LOCTITE GRADE 274 to the threads of the screws (2-240).
Install the screws (2-240) and torque them to a load between
0,15 and 0,25 N.m (1.33 and 2.21 lbf.in). Refer to section 26 of
the STANDARD PRACTICES MANUAL 32-09-01.

B. Installation of the connectors (1-055A) or (1-055B) and (1-075)

(1) Install the heat-shrinkable sheath (1-100) on to the wires, 8 mm


(0.31 in) long.

(2) Install the connectors (1-055A) or (1-055B) in its position and solder
the wires with LSN5PB93,5 solder. Make sure that they are connected
correctly (refer to Figure 101).

(3) Install the heat-shrinkable sheath (1-100) on to the solder and then
shrink them.

(4) Install the connectors (1-055A) or (1-055B) into their correct


housings. Make sure that the wires go through the housing for the
connector (1-075).

(5) Install retaining rings (1-060), for the three housings with the
PRINTED IN FRANCE

connectors (1-055A) or (1-055B), in position.

(6) Install the gasket (1-093) in its position on the body (1-045).

(7) Fill 80 percent of the volume of the holes with SI5 sealing compound
through which the wires go.

(8) Install the heat-shrinkable sheath (1-100), 8 mm (0.31 in) long, on to


the wires.

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C24736001-series and C24736100-series

(9) Install the connector (1-075) in its position and solder the wires
with TINEA MI300 solder. Make sure that they are connected correctly
(refer to the related figure in the “TESTING AND FAULT ISOLATION”
section).

(10) Install the heat-shrinkable sheath (1-100) on to the solder and then
shrink them.

(11) Apply a layer of conductive MASTINOX D40 on the threads of the screws
(1-094).

NOTE: Procedure used to prepare conductive MASTINOX D40. Thoroughly


mix the two materials that follow and shake them with force:
58 percent by weight of MASTINOX D40
42 percent by weight of ZINC POWDER.
Keep the mixture in a closed container.

(12) Install the connector (1-075) and turn it in the correct direction
(refer to Figure 701).

(13) Install the screws (1-094) and torque them to a load between 1,5 and
2 N.m (13.28 and 17.7 lbf.in).

C. Installation of the valve (1-250)

(1) Install the valve (1-250), the spring (1-255) and the guide (1-260)
into the valve seat (1-230).

(2) Install the retaining ring (1-265).

(3) Install the valve seat (1-230) with its related parts, in its position
on the body (1-045). Torque it to a load between 20 and 25 N.m
(14.75 and 18.43 lbf.ft).

D. Installation of the filter (1-200)

(1) Install the filter (1-200) with its related parts, into the housing of
the body (1-045).
PRINTED IN FRANCE

(2) Install the plug (1-215) and torque it to a load between 25 and 30 N.m
(18.43 and 22.13 lbf.ft).

E. Installation of the valve assembly (1-140A) or (1-140B)

BEFORE SB 480-32-3035

(1) Install the seat (1-125) into the housing of the body (1-045) with the
tool M46156.

(2) Install the spring (1-160) and the valve assembly (1-140A) with its
swaged bush (1-150A) into the guide (1-165A) with its related parts.
Swage the bush (1-150A) with the tool M46162.

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C24736001-series and C24736100-series

(3) Install the guide and the valve assembly together into the housing of
the body (1-045).

(4) Install the threaded ring (1-190) and torque it to a load between
22 and 25 N.m (16.22 and 18.43 lbf.ft) with the tool C47982.

AFTER SB 580-32-3035
(1) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or
(1-001K) or (1-001L) or (1-001M):
Install the seat (1-125) into the housing in the body (1-045C) with
the tool M46156.

(2) For the hydraulic control unit (1-001M) or (1-001N):


Install the seat (1-125) into the housing in the body (1-045D) with
the tool M46156.

(3) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or


(1-001K) or (1-001L) or (1-001M):
Install the spring (1-160) and the valve assembly (1-140B) into the
end fitting (1-165B).

(4) For the hydraulic control unit (1-001G) or (1-001H) or (1-001J) or


(1-001K) or (1-001L) or (1-001M):
Install the end fitting (1-165B) and the valve assembly (1-140B) into
the body (1-045C).

(5) For the hydraulic control unit (1-001M):


Install the end fitting (1-165B) and the valve assembly (1-140B) into
the body (1-045D).
(6) For the hydraulic control unit (1-001N):
Install the end fitting (1-340B) or (1-430B) into the body (1-045D).

(7) Install the end fitting (1-165B) and torque it to a load between
22 and 25 N.m (16.22 and 18.43 lbf.ft) with the tool C47982.

F. Installation of the valve (1-380A) or (1-380B)

BEFORE SB 580-32-3035
PRINTED IN FRANCE

(1) Install the seat (1-365A) with its related parts, into the housing of
the body (1-045), with the tool M46156.

(2) Install the valve (1-380A) with its related parts, into the internal
diameter of the liner (1-405).

(3) Install the threaded ring (1-445) and the valve assembly (1-140A) into
the housing of the body (1-045) with the tool M46158.

(4) Install the plug (1-430A) with its related parts.

(5) Install the threaded ring (1-445) and torque it to a load between
22 and 25 N.m (16.22 and 18.43 lbf.ft) with the tool C47982.

32--- 57--- 01
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C24736000-series
C24736001-series and C24736100-series

AFTER SB 580-32-3035

(1) Install the seat (1-365A) into the housing of the body (1-045C) with
the tool M46156.

(2) Install the valve (1-380A) into the hole in the liner (1-405).

(3) Install the liner (1-405) and the valve (1-380A) into the housing of
the body (1-045C) with the tool M46158.

(4) Install the end fitting (1-430B).

(4) Torque the end fitting (1-430B) to a load between 22 and 25 N.m
(16.22 and 18.43 lbf.ft) with the tool C47982.

AFTER SB C24736-32-3126 OR SB C24736-32-3174

(1) Install the seats (1-365B) and (1-403) into the housing of the body
(1-045).

(2) Install the valves (1-380B) and (1-417) into the cup (1-426).

(3) Install the cup (1-426) and the valves (1-380B) and (1-417), the
spring (1-427) and the cup (1-428) into the housing of the body
(1-045).

(4) Compress the spring (1-427) and install the retaining ring (1-429).
Make sure that retaining ring (1-429) is in the correct position in
the groove of the valve (1-380B).

(5) Torque the end fitting (1-430C) to a load between 22 and 25 N.m
(16.22 and 18.43 lbf.ft) with the tool C47982.

G. Installation of the diaphragm assemblies (1-270) (for the hydraulic control


unit (1-001A) or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F)
only)

(1) Install the diaphragm assemblies (1-270) with their related parts,
PRINTED IN FRANCE

inside the packing retainers (1-280) with their related parts.

NOTE: The diaphragms are matched pairs, with a space of 200 cm3
(12.2 in3) for a flow rate between 7,1 and 7,5 l/min (1.87 and
1.98 US Gal/min), at a pressure of 87 bar (1261 psi).

(2) Install the diaphragm assemblies (1-270) and the packing retainers
(1-280) into the housings of the body (1-045).

(3) Install the threaded rings (1-305) and torque them to a load between
10 and 15 N.m (7.38 and 11.06 lbf.ft) with the tool C47976.

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C24736001-series and C24736100-series

H. Installation of the plug (1-105) (for the hydraulic control unit (1-001A)
or (1-001B) or (1-001C) or (1-001D) or (1-001E) or (1-001F) only)

(1) Install the plug (1-105) in its position in the hole of the body
(1-045).

Install the screws (1-115) and torque them to a load between 2 and
3 N.m (17.7 and 26.55 lbf.in).

I. Installation of the valves (1-330)

BEFORE SB 580-32-3035

(1) Install the seats (1-315) with their related parts, into the housing
of the body (1-045) with the tool M46156.

(2) Install the springs (1-335) and the valves (1-330) into the guides
(1-340A), with their related parts.

(3) Install the guides (1-340A) and the valves (1-330) into the housings
of the body (1-045).

(4) Install the threaded rings (1-355) and torque them to a load between
22 and 25 N.m (16.22 and 18.43 lbf.ft) with the tool C47976.

AFTER SB 580-32-3035

(1) Install the seats (1-315), with their related parts, into the housing
of the body (1-045C) or (1-045D) with the tool M46156.

(2) Install the springs (1-335) and the valves (1-330) into the end
fittings (1-340B).

(3) Install the end fitting and valve assemblies into the housings of the
body (1-045C) or (1-045D) and torque the end fittings to a load
between 22 and 25 N.m (16.22 and 18.43 lbf.ft) with the tool C47976.

J. Assembly of the parts to the piston (1-455)


PRINTED IN FRANCE

(1) Hold the piston (1-455) and its related parts set with the tool
M46155.

(2) Install the seat (1-470) with its related parts, the valve (1-485),
the spring (1-490) and the filter (1-495) into the internal diameter
of the piston (1-455), with its related parts.

(3) Install the threaded ring (1-515) and tighten it with the tool M46154.
Lock the threaded ring (1-515) with the retaining ring (1-520).

K. Installation of the accumulator

(1) Install the piston (1-455), assembled with its related parts, into the
chamber of the body (1-45).

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C24736001-series and C24736100-series

(2) Install the cup (1-525) and the spring (1-530).

(3) Install the pushrod (1-535), the cover (1-545) with its related parts
and the threaded ring (1-560) in its position on the spring (1-530).

(4) Compress the cover and spring assembly with the tool M46175. Make sure
that the position of the spring pin (1-540) installed in the notch of
the cover (1-545) is correct.

(5) Install the threaded ring (1-560) and torque it to a load between 50
and 52 N.m (36.88 and 38.35 lbf.ft) with the tool M46166.

WARNING: THE COMPRESSION LOAD APPLIED TO THE SPRING (1-530) IS VERY


HIGH. MAKE SURE THAT THE THREADED RING (1-560) IS TIGHTENED
BEFORE YOU REMOVE THE COMPRESSION LOAD.

(6) Remove the tool M46175.

(7) Install the unions (1-570), with their related parts, on the cover
(1-545) and torque them to a load between 18 and 19 N.m (13.28 and
14.01 lbf.ft).

L. Installation of the servovalve (1-645) and the electro selector (1-650)

NOTE: The hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J)
or (1-001K) or (1-001L) or (1-001M) has the electro selector (1-650).
The hydraulic control unit (1-001N), a blanking plate (1-082) with
its related parts replaces the electro selector.

(1) Install the servovalve (1-645) in its position on the body (1-045).

(2) Install the screws (1-647) and torque them to a load between 4 and 5
N.m (35.4 and 44.25 lbf.in).

(3) For the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or


(1-001D) or (1-001E) or (1-001F) or (1-001G) or (1-001H) or (1-001J)
or (1-001K) or (1-001L) or (1-001M):
PRINTED IN FRANCE

Install the electro selector (1-650) in its position on the body


(1-045). Install the screws (2-005) and torque them to a load between
4 and 5 N.m (35.4 and 44.25 lbf.in).

M. Installation of the blanking plate (1-082) with its components (only for
the hydraulic control unit (1-001N))

(1) Install the preformed packing (1-086) into the groove of the
plug (1-084) with the tool 89901.

(2) Install the preformed packings (1-088) and (1-089) into the grooves of
the restrictor spool (1-087) with the tool 89901.

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C24736001-series and C24736100-series

(3) Install the preformed packing (1-083) into the grooves of the blanking
plate (1-082) with the tool 89901.

(4) Install the plug (1-084) and the restrictor spool (1-087) into the
body (1-015D).

(5) Install the blanking plate (1-082) with the screws (1-081). Torque the
screws (1-081) to a load between 2,2 and 2,6 N.m (19.5 and
23 lbf.in).

N. Assembly of the parts to the body (1-045)

(1) Install the valve (1-595) with its related parts, and torque it to a
load between 12 and 14 N.m (8.85 and 10.33 lbf.ft).

(2) Install the two unions (1-570) with their related parts, and torque
them to a load between 18 and 19 N.m (13.28 and 14.01 lbf.ft).

O. Last steps

NOTE: Do the test of the hydraulic control unit as written in the “TESTING
AND FAULT ISOLATION” section.

(1) Installation of the plates (1-625), (1-630), (1-635), (1-640), (1-642)


and (2-350)

(a) Record all the information from the old plates to the new plates
(1-625) and (1-635).

NOTE: If necessary, add to the identification plate (1-635) and


the amendment plate (1-625) the effect of the
modifications included during the overhaul of the
equipment (refer to the “RECORD OF SERVICE BULLETIN”
section).

(b) Install the plates in their positions. Refer to section 59 of


the STANDARD PRACTICES MANUAL 32-09-01 (refer to Figures 701 and
702).
PRINTED IN FRANCE

(2) Locking

Make sure that these parts are correctly tightened.


- Safety the screws (1-094) for the connector together in pairs, with
the lockwire (1-095).

- Safety the screws (1-115) for the plug (1-105) to the threaded ring
(1-190), with the lockwire (1-120).

- Safety the threaded ring (1-190) with the lockwire (1-195).

- Safety the plug (1-215) for the filter (1-200) to the body (1-045),
with the lockwire (1-220).

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C24736001-series and C24736100-series

- Safety the valve seat (1-230) for the non-return valve (1-054) to
the body (1-045), with the lockwire (1-226).

- Safety the threaded rings (1-305) to the threaded rings (1-355) for
the hydraulic control unit (1-001A) or (1-001B) or (1-001C) or
(1-001D) or (1-001E) or (1-001F), with the lockwire (1-310).

- Safety the threaded rings (1-355) to the valve (1-595), with the
lockwire (1-360).

- Safety the end fittings (1-340B) together for the hydraulic control
unit (1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) or
(1-001M) or (1-001N), with the lockwire.

- Safety the threaded ring (1-445) to the body (1-045) with the
lockwire (1-450).

- Safety the threaded ring (1-560) to the body (1-045) with the
lockwire (1-565).

- Safety the screws (1-647) together in pairs, with the lockwire


(1-648).

- Safety the screws (2-005) for the electro selector together in


pairs, with the lockwire (2-006).

- Safety the screw (2-300) to the cover (2-290), with the lockwire
(2-310).

- Safety the screws (1-081) together in pairs for the hydraulic


control unit (1-001N), with the lockwire.

NOTE: The end fittings (1-165B), (1-340B) and (1-430B) replace the
threaded rings (1-190), (1-355) and (1-445) for the hydraulic
control unit (1-001G) or (1-001H) or (1-001J) or (1-001K) or
(1-001L) or (1-001M) and (1-001N). The body (1-045C) replaces
the body (1-045A) or (1-045B) for the hydraulic control unit
(1-001G) or (1-001H) or (1-001J) or (1-001K) or (1-001L) and
the body (1-045D) replaces the body (1-045C) for the hydraulic
PRINTED IN FRANCE

control unit (1-001M) or (1-001N).

(3) Repair of the paint, if necessary

(a) Before you paint the hydraulic control unit, apply masking tape
to the 18 mm (0.7087 in) dia. counterbores for the attachment
screws for the hydraulic control unit, the connector (1-075),
the valve seat (1-230), the unions (1-570), the valve (1-595)
and the plates (1-625), (1-630), (1-635), (1-640), (1-642) and
(2-350).

(b) Repair the polyurethane paint (refer to section 36B or 36C of


the STANDARD PRACTICES MANUAL 32-09-01).

32--- 57--- 01
Page 710
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

INSTRUCTION PLATE
(1-640)

IDENTIFICATION PLATE
(1-635)

AMENDMENT PLATE
(1-625)

INSTRUCTION PLATE
(1-630)
PRINTED IN FRANCE

INSTRUCTION
PLATE (1-642)

CONNECTOR
(1-075)

Location of the plates


Figure 701

32--- 57--- 01
Page 711
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

INSTRUCTION
PLATE (2-350)

APPLY RHODORSIL CAF 730


TO ALL THE SURFACES TO
FILL THE SPACE
PRINTED IN FRANCE

CONNECTOR ASSEMBLY
(2-190A) OR (2-190B)

Lubrication
Figure 702

32--- 57--- 01
Page 712
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

(4) Sealed protection

(a) Apply liquid rubber sealant to the joint lines between the
following parts (refer to section 24 of the STANDARD PRACTICES
MANUAL 32-09-01):

- The plug (1-215) and the body (1-045).

- The threaded ring (1-190), the body (1-045) and the guide
(1-165A).

- The threaded ring (1-445), the plug (1-430A) and the body
(1-045).

- The connector (1-075) and the body (1-045).

- The servovalve (1-645) and the body (1-045).

- The plug (1-105) and the body (1-045).

- The threaded rings (1-305), the packing retainers (1-280) and


the body (1-045).

- The threaded rings (1-355), the guides (1-340A) and the body
(1-045).

- The threaded ring (1-560), the cover (1-545) and the body
(1-045).

- For the hydraulic control unit (1-001D) or (1-001E) or


(1-001F):
The end fitting (1-430B) with the body (1-045).

- For the hydraulic control unit (1-001G) or (1-001H) or


(1-001J) or (1-001K) or (1-001L) or (1-001M) or (1-001N):
The end fittings (1-165B), (1-340B) and (1-430B) with the
body (1-045C) or (1-045D).

- For the hydraulic control unit (1-001N):


The blanking plate (1-082) with the body (1-045D) and the
plug (1-084).
PRINTED IN FRANCE

(b) Apply a bead of liquid rubber sealant to the heads of the screws
(1-081), (1-094), (1-115) and (2-005), and to the heads of the
attachment screws for the servovalve (1-645) (refer to
section 24 of the STANDARD PRACTICES MANUAL 32-09-01).

(c) When the bead of the sealant is dry, apply a layer of


polyurethane paint finish to it (refer to section 36B or 36C of
the STANDARD PRACTICES MANUAL 32-09-01).

(5) Protect the plates. Refer to section 59 of the STANDARD


PRACTICES MANUAL 32-09-01.
When the paint is fully cured, apply a layer of colourless varnish
Aerodur clearcoat UVR to the plates.

32--- 57--- 01
Page 713
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

3. Storage after assembly

Refer to section 72 of the STANDARD PRACTICES MANUAL 32-09-01.


PRINTED IN FRANCE

32--- 57--- 01
Page 714
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
FITS AND CLEARANCES - TORQUE VALUES

1. Fits and clearances

A. General

(1) For all parts of a selective assembly or parts to which time can cause
damage, the table below gives:

- the manufacturing tolerances for parts which are new,

- the maximum wear and the limits to put the component back into
operation, for parts which are not new.

(2) But it is highly recommended to give the parts their initial condition
(as new) during the major overhauls. To do that, repair the parts as
written in the “REPAIR” section or replace them as necessary.

(3) We can change the worn dimensions or the fits if the experience got
during the ageing analysis or the performance of the components
permits it.

B. Layout

(1) First column : gives the location on the figure(s) of


the clearance, fit, or dimension that
you must measure.

(2) Second column : gives the figure and item numbers shown
in the “ILLUSTRATED PARTS LIST”.
ID: INSIDE DIA.
OD: OUTSIDE DIA.

(3) Third and fourth columns : give the manufacturing dimensions with
tolerances.

(4) Fifth and sixth columns : give the clearance (letter J) or


interference fit (letter S), which is
PRINTED IN FRANCE

the result of the manufacturing


tolerances.

(5) Seventh and eighth columns : give the permitted dimension limits to
put the component back into operation as
it is.

(6) Ninth column : gives the permitted wear limit to put


the component back into operation as it
is.

C. Table of fits and clearances: refer to the table of fits and clearances.

2. Torque values: refer to the table of torque values.

32--- 57--- 01
Page 801
JUN 30/03
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
TABLE OF FITS AND CLEARANCES

ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS


ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID 11,000 11,043
(1-230) (0.4331) (0.4348) J J
1 0,050 0,120
OD 10,923 10,950 (0.0020) (0.0047)
(1-250) (0.4300) (0.4311)

ID 8,400 8,436
(1-260) (0.3307) (0.3321) J J
2 0,040 0,098
OD 8,338 8,360 (0.0016) (0.0039)
(1-250) (0.3283) (0.3291)

ID
(1-045A) 15,570 15,597 15,617
or (0.6130) (0.6141) (0.6148)
(1-045B)
or
(1-045C) J J
3 0,016 0,061 0,081
OD 15,536 15,554 (0.0006) (0.0024) 15,536 (0.0032)
(1-200) (0.6117) (0.6124) (0.6117)
PRINTED IN FRANCE

ID
(1-045A) 15,570 15,597 15,617
or (0.6130) (0.6141) (0.6148)
(1-045B)
or
(1-045C) J J
4 0,016 0,061 0,081
OD 15,536 15,554 (0.0006) (0.0024) 15,536 (0.0032)
(1-125) (0.6117) (0.6124) (0.6117)

32--- 57--- 01
Page 802
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID
(1-165A) 10,720 10,747
or (0.4220) (0.4231)
(1-165B) J J
5 0,016 0,061
OD 10,686 10,704 (0.0006) (0.0024)
(1-140A) (0.4207) (0.4214)

ID
(1-045A) 18,750 18,783 18,805
or (0.7382) (0.7395) (0.7404)
(1-045B)
or
(1-045C) J J
6 0,020 0,074 0,096
OD (0.0008) (0.0029) (0.0038)
(1-165A) 18,709 18,730 18,709
or (0.7366) (0.7374) (0.7366)
(1-165B)

ID
(1-045A) 20,320 20,353 20,376
or (0.8000) (0.8013) (0.8022)
(1-045B)
or
(1-045C) J J
7 0,020 0,074 0,097
OD (0.0008) (0.0029) (0.0038)
PRINTED IN FRANCE

(1-165A) 20,279 20,300 20,279


or (0.7984) (0.7992) (0.7984)
(1-165B)

32--- 57--- 01
Page 803
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID
(1-045A) 12,320 12,347 12,365
or (0.4850) (0.4861) (0.4868)
(1-045B)
or
(1-045C) J J
8 0,016 0,061 0,079
OD 12,286 12,304 (0.0006) (0.0024) 12,286 (0.0031)
(1-105) (0.4837) (0.4844) (0.4837)

ID
(1-045A) 15,570 15,597 15,617
or (0.6130) (0.6141) (0.6148)
(1-045B)
or
(1-045C) J J
9 0,016 0,061 0,081
OD (0.0006) (0.0024) (0.0032)
(1-365A) 15,536 15,554 15,536
or (0.6117) (0.6124) (0.6117)
(1-365B)

ID 17,140 17,167 17,188


(1-045A) (0.6748) (0.6759) (0.6767)
or
(1-045B)
PRINTED IN FRANCE

or
(1-045C) J J
10 0,016 0,061 0,082
OD 17,106 17,124 (0.0006) (0.0024) 17,106 (0.0032)
(1-405) (0.6735) (0.6742) (0.6735)

ID
(1-405) 10,720 10,747
or (0.4220) (0.4231)
(1-416) J J
11 0,016 0,061
OD 10,686 10,704 (0.0006) (0.0024)
(1-380A) (0.4207) (0.4214)

32--- 57--- 01
Page 804
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID
(1-045A) 18,750 18,783 18,805
or (0.7382) (0.7395) (0.7404)
(1-045B)
or
(1-045C) J J
12 0,020 0,074 0,096
OD (0.0008) (0.0029) (0.0038)
(1-405) 18,709 18,730 18,709
or (0.7366) (0.7374) (0.7366)
(1-426)

ID 8,360 8,388
(1-405) (0.3291) (0.3302) J J
13 0,013 0,056
OD 8,332 8,347 (0.0005) (0.0022)
(1-380A) (0.3280) (0.3286)

ID
(1-045A) 20,320 20,353 20,376
or (0.8000) (0.8013) (0.8022)
(1-045B)
or
(1-045C) J J
14 0,020 0,074 0,097
OD (0.0008) (0.0029) (0.0038)
(1-430A) 20,279 20,300 20,279
PRINTED IN FRANCE

or (0.7984) (0.7992) (0.7984)


(1-430B)

ID 10,000 10,022 10,038


(1-280) (0.3937) (0.3946) (0.3952)
J J
15 0,013 0,057 0,073
OD 9,965 9,987 (0.0005) (0.0022) 9,965 (0.0029)
(1-270) (0.3923) (0.3932) (0.3923)

32--- 57--- 01
Page 805
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID 12,320 12,347 12,365


(1-045) (0.4850) (0.4861) (0.4868)
J J
16 0,016 0,061 0,079
OD 12,286 12,304 (0.0006) (0.0024) 12,286 (0.0031)
(1-280) (0.4837) (0.4844) (0.4837)

ID 13,970 13,997 14,016


(1-045) (0.5500) (0.5511) (0.5518)
J J
17 0,016 0,061 0,080
OD 13,936 13,954 (0.0006) (0.0024) 13,936 (0.0031)
(1-280) (0.5487) (0.5494) (0.5487)

ID 15,570 15,597 15,617


(1-045) (0.6130) (0.6141) (0.6148)
J J
18 0,016 0,061 0,081
OD 15,536 15,554 (0.0006) (0.0024) 15,536 (0.0032)
(1-315) (0.6117) (0.6124) (0.6117)

ID
(1-340A) 10,720 10,747
or (0.4220) (0.4231)
(1-340B) J J
PRINTED IN FRANCE

19 0,032 0,077
OD 10,670 10,688 (0.0013) (0.0030)
(1-330) (0.4201) (0.4208)

32--- 57--- 01
Page 806
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID
(1-045A) 17,140 17,167 17,188
or (0.6748) (0.6759) (0.6767)
(1-045B)
or
(1-045C) J J
20 0,016 0,061 0,082
OD (0.0006) (0.0024) (0.0032)
(1-340A) 17,106 17,124 17,106
or (0.6735) (0.6742) (0.6735)
(1-340B)

ID
(1-045A) 66,500 66,546 66,586
or (2.6181) (2.6199) (2.6215)
(1-045B)
or
(1-045C) J J
21 0,030 0,106 0,146
OD 66,440 66,470 (0.0012) (0.0042) 66,440 (0.0057)
(1-545) (2.6157) (2.6169) (2.6157)

ID
(1-045A) 53,800 53,846 53,882
PRINTED IN FRANCE

or (2.1181) (2.1199) (2.1213)


(1-045B)
or
(1-045C) J J
22 0,030 0,106 0,142
OD 53,740 53,770 (0.0012) (0.0042) 53,740 (0.0056)
(1-455) (2.1157) (2.1169) (2.1157)

ID 4,000 4,018
(1-470) (0.1575) (0.1582) J J
23 0,010 0,046
OD 3,972 3,990 (0.0004) (0.0018)
(1-485) (0.1564) (0.1571)

32--- 57--- 01
Page 807
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID 23,490 23,523 23,547


(1-455) (0.9248) (0.9261) (0.9270)
J J
24 0,020 0,074 0,098
OD 23,449 23,470 (0.0008) (0.0029) 23,449 (0.0039)
(1-470) (0.9232) (0.9240) (0.9232)

ID
(1-045A) 17,140 17,167 17,188
or (0.6748) (0.6759) (0.6767)
(1-045B)
or
(1-045C) J J
25 0,016 0,061 0,082
OD 17,106 17,124 (0.0006) (0.0024) 17,106 (0.0032)
(2-040) (0.6735) (0.6742) (0.6735)

ID 12,320 12,347 12,365


(2-040) (0.4850) (0.4861) (0.4868)
J J
26 0,016 0,061 0,079
OD 12,286 12,304 (0.0006) (0.0024) 12,286 (0.0031)
(2-100) (0.4837) (0.4844) (0.4837)

ID
PRINTED IN FRANCE

(1-045A) 18,750 18,783 18,805


or (0.7381) (0.7394) (0.7404)
(1-045B)
or
(1-045C) J J
27 0,020 0,074 0,096
OD 18,709 18,730 (0.0008) (0.0029) 18,709 (0.0037)
(2-040) (0.7365) (0.7374) (0.7365)

32--- 57--- 01
Page 808
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID 12,320 12,347 12,365


(2-040) (0.4850) (0.4861) (0.4868)
J J
28 0,016 0,061 0,079
OD 12,286 12,304 (0.0006) (0.0024) 12,286 (0.0031)
(2-080) (0.4837) (0.4844) (0.4837)

ID 3,000 3,010
(2-080) (0.1181) (0.1185)
J J
29 0,006 0,026
OD 2,984 2,994 (0.0002) (0.0010)
(2-070) (0.1175) (0.1179)

ID 11,032 11,075
(2-040) (0.4343) (0.4360)
J J
30 0,064 0,134
OD 10,941 10,968 (0.0025) (0.0053)
(2-060) (0.4307) (0.4318)

ID 26,750 26,783 26,809


(2-290) (1.0531) (1.0544) (1.0555)
J J
31 0,020 0,074 0,100
PRINTED IN FRANCE

OD 26,709 26,730 (0.0008) (0.0029) 26,709 (0.0039)


(2-040) (1.0515) (1.0524) (1.0515)

ID 12,320 12,330 12,348


(2-290) (0.4850) (0.4854) (0.4861)
J J
32 0,005 0,025 0,043
OD 12,305 12,315 (0.0002) (0.0010) 12,305 (0.0017)
(2-010) (0.4844) (0.4848) (0.4844)

32--- 57--- 01
Page 809
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
ORIGINAL MANUFACTURING LIMITS IN-SERVICE WEAR LIMITS
ALLOWA-
REP IPL DIMENSION ASSEMBLY CLEA- DIMENSION LIMITS BLE
FIG MILLIMETERS RANCE MILLIMETERS MILLIMETERS CLEA-
FIG ITEM (INCHES) (INCHES) (INCHES) RANCE mm
(INCHES)
MIN. MAX. MIN. MAX. MIN. MAX. MAX.

ID 7,540 7,562
(1-417) (0.2968) (0.2977)
J J
33 0,013 0,050
OD 7,512 7,527 (0.0005) (0.0020)
(1-380B) (0.2957) (0.2963)

ID 11,066 11,093
(1-427) (0.4357) (0.4367)
J J
34 0,016 0,061
OD 11,032 11,050 (0.0006) (0.0024)
(1-426) (0.4343) (0.4350)
PRINTED IN FRANCE

32--- 57--- 01
Page 810
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

AFTER SB 580-32-3035
PRINTED IN FRANCE

BEFFORE SB 580-32-3035
Location of fits
Figure 801

32--- 57--- 01
Page 811
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

BEFORE SB 580-32-3035

AFTER SB 580-32-3035

BEFORE SB 580-32-3035

AFTER SB 580-32-3035
PRINTED IN FRANCE

BEFORE SB 580-32-3035

AFTER SB 580-32-3035

Location of fits
Figure 802

32--- 57--- 01
Page 812
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

C
POST SB C24736-32-3126
POST SB C24736-32-3174

14 12 10 9
PRINTED IN FRANCE

33 34

Location of fits
Figure 802A

32--- 57--- 01
Page 813
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PRINTED IN FRANCE

Location of fits
Figure 803

32--- 57--- 01
Page 814
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
TABLE OF TORQUE VALUES

CAUTION: APPLY ANTISEIZE PRODUCT and THE TORQUE AS WRITTEN IN THE ”ASSEMBLY and
STORAGE” SECTION. IF NOT, THIS CAN CAUSE DAMAGE TO THE PARTS.

IPL FIG. ITEM ANTISEIZE


and DESCRIPTION TORQUE VALUES PRODUCT
ITEM No REQUIRED

(2-300) Screw 0,4 and 0,5 N.m Not


(3.54 and 4.43 lbf.in). applicable

(2-240) Screw 0,15 and 0,25 N.m Not


(1.33 and 2.21 lbf.in). applicable

(1-094) Screw 1,5 and 2 N.m conductive


(13.28 and 17.7 lbf.in). MASTINOX D40

(1-230) Valve seat 20 and 25 N.m Not


(14.75 and 18.43 lbf.ft). applicable

(1-215) Plug 25 and 30 N.m Not


(18.43 and 22.13 lbf.ft). applicable

(1-190) Threaded ring 22 and 25 N.m MASTINOX D40


(16.22 and 18.43 lbf.ft).

(1-115) Screw 2 and 3 N.m MASTINOX D40


(17.7 and 26.55 lbf.in).

(1-445) Threaded ring 22 and 25 N.m MASTINOX D40


(16.22 and 18.43 lbf.ft).
PRINTED IN FRANCE

(1-305) Threaded ring 10 and 15 N.m MASTINOX D40


(7.38 and 11.06 lbf.ft).

(1-355) Threaded ring 22 and 25 N.m MASTINOX D40


(16.22 and 18.43 lbf.ft).

(1-560) Threaded ring 50 and 52 N.m MASTINOX D40


(36.88 and 38.35 lbf.ft).

(1-570) Union 18 and 19 N.m Not


(13.28 and 14.01 lbf.ft). applicable

32--- 57--- 01
Page 815
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

IPL FIG. ITEM ANTISEIZE


and DESCRIPTION TORQUE VALUES PRODUCT
ITEM No REQUIRED

(1-647) Screw 4 and 5 N.m MASTINOX D40


(35.4 and 44.25 lbf.in).

(2-005) Screw 4 and 5 N.m Not


(35.4 and 44.25 lbf.in). applicable

(1-595) Valve 12 and 14 N.m Not


(8.85 and 10.33 lbf.ft). applicable

(1-165B) End fitting 22 and 25 N.m Not


(16.22 and 18.43 lbf.ft). applicable

(1-340B) End fitting 22 and 25 N.m MASTINOX D40


(16.22 and 18.43 lbf.ft).

(1-430B) End fitting 22 and 25 N.m Not


(16.22 and 18.43 lbf.ft). applicable

(1-081) Screw 2,2 and 2,6 N.m Not


(19.5 and 23 lbf.in). applicable

(1-610) Protective cap 2,5 and 3 N.m Not


(22.13 and 26.55 lbf.in). applicable
PRINTED IN FRANCE

NOTE: If the torque value is:

- Less than 10 N.m (7.4 lbf.ft), the tolerance is 10 percent.

- More than or equal to 10 N.m (7.4 lbf.ft), the tolerance is


5 percent.

32--- 57--- 01
N Page 816
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
SPECIAL TOOLS, FIXTURES AND EQUIPMENT

NOTE: The manufacturer uses the test installations and special equipment shown
in this section. These installations and equipment are given as examples,
but you can use equivalents.

1. Test equipment

- SK30420 Hydraulic power supply

- SK30424 Hydraulic test console

- SK20-30162 Ground continuity tester (Thomson double bridge)

- Q21967000 Test body for the electro selector (1-650)

- Q21966000 ”Servovalve” test plate

- M46290 ”Electro selector” test plate

- MPCF45 Dielectric test bench


or
SK30488 Electrical test bench
with
Q21960 Interface

2. Special tools and equipment

Use code: (1) Recommended (2) Necessary

- C47982 Pin wrench for the threaded rings (1-190) and (1-445)
and the end fittings (1-165B) and (1-430B) (1)

- C47976 Pin wrench for the threaded rings (1-305) and (1-355)
and the end fittings (1-340B) (1)

- M46166 Pin wrench for the threaded ring (1-560) (1)


PRINTED IN FRANCE

- M46154 Pin wrench for the threaded ring (1-515) (1)

- M46157 Extractor for the guide (1-165A), the plugs (1-105) and
(1-430A), the packing retainers (1-280) and
the guides (1-340A) (1)

- M46158 Tool used to install the threaded ring (1-445) and


the liner (1-405) and to remove the liner (1-405) (1)

- M46165 Extractor for the filter (1-200) (1)

- M46156 Extractor for the seats (1-125), (1-365A) and (1-315) (1)

32--- 57--- 01
Page 901
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

- M46162 Tool used to swage the bush (1-150A) in


the valve assembly (1-140A) (1)

- M46175 Compression tool for the spring (1-530) (2)

- M46155 Soft jaws for the piston (1-455) (1)

- M46161 Lapping ring for the seat (1-470) (1)

- M46160 Lapping ring for the seats (1-125), (1-315) and (1-365A) (1)

- 89901 Spatula (2)

- A46524 Spatula (2)


PRINTED IN FRANCE

32--- 57--- 01
Page 902
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

ILLUSTRATED PARTS LIST


(IPL)
PRINTED IN FRANCE

32--- 57--- 01
TP 1001 Page 1
JUN 30/03
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
INTRODUCTION

1. Policy

The section is the list of all the components of the unit(s) which are given in
this manual, and permits the identification of these components. It contains,
in the form of indexes, detailed parts list etc., any necessary data for the
procurement of all components.

2. How to use the Illustrated Parts List

Each component is identified as follows:

A. By the manufacturer’s Part Number

The alphanumerical index of the manufacturers’ Part Numbers gives, for each
component, on the same line as the Part Number:

- the figure on which the component is shown,

- the item number,

- the total quantity necessary for each CSN,

- the equivalent Part Number, if applicable, given by the airlines.

B. By the function of the component

The “Illustrated Parts List” makes it possible to find the location of each
component on the figures and in the different groups of parts into which
the equipment is broken down.

C. By the illustration of the component

To identify a component by its illustration, use the figure on which this


component is shown. This figure gives the item number which will permit to
refer to the Parts List and get any data about this component.

The Item Numbers have a numerical base. For each figure, the Item Numbers
PRINTED IN FRANCE

begin at ”1” and are given in numerical sequence with regular increments of
tens.

They do not change during the total life of the item. A variant letter is
added to the Item Number as a result of any modification included.

Letter ”A” identifies the items of the original version. Usually, variant
letters are not shown on the figures.

32--- 57--- 01
INTRO 1001 Page 1
SEP 17/07
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

Remarks: when the “Illustrated Parts List” includes handed assemblies, the
Item Number with numerical base 2 refers to a RH assembly and its
variant. The Item Number with numerical base 1 refers to the LH
assembly and its variant.

The numerical sequence 1, 2, 3, .... 9 is used for the


identification of several assemblies included in a common
“Illustrated Parts List”. Because there is no direct relationship
between these assemblies, these are not variants ; but they
include a high percentage of common parts.

For ”SELECT FROM” and ”OVERSIZE, UNDERSIZE” parts, the ”ten”


increments are changed to ”five” increments.

The EFFECTIVITY CODE column shows the Item Number of the next higher
assembly or sub-assembly. For items used on the full range of the primary
equipment, the EFFECTIVITY CODE column is kept blank. This column is also
kept blank for assemblies located on a line which is not indented (line 1).

The ”UNITS PER ASSY” column shows the quantity per assembly which is
necessary for a next higher assembly. In the indexes, the quantity shown
refers to the quantity broken down for a given CSN.

3. Revision

A. When a line is new, modified or deleted, there is a letter ”R” or a


vertical black line at the end of the line (the date of issue is changed).

B. After each modification of a given item, the numerical Item Number itself
does not change. But the variant letter changes from ”A” to ”B”, then to
”C” thru ”Z” (do not use letters ”I” and ”O”).

C. When it is necessary to add a new part, its name must be on the line which
agrees with the correct position of this part in the breakdown of the
assembly.

Select its Item Number from open sequences.

D. Addition of new figures (figure variants):


PRINTED IN FRANCE

When the layout of the basic figure does not make it possible to show new
parts or the modified parts in their new form, a new figure (called ”figure
variant”) is then issued.

This figure variant will have the same number as that of the basic figure,
suffixed by a letter given in alphabetical sequence (do not use ”I”
and ”O”).

32--- 57--- 01
INTRO 1001 Page 2
JUN 30/03
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

E. Deletion of items:

Before deletion of items from the “Illustrated Parts List”:

- Make sure, first, that the modification is applied to all the applicable
assemblies.

- Make sure, for items kept in store, that they are modified or removed
from store.

If these two conditions are satisfied, identify the deleted items, in the
nomenclature column, by the word: ”DELETED”.

The Part Number of the deleted part is then kept in the indexes with the
word ”DELETED”.

4. Assembly breakdown

The assemblies are broken down and each of their components is shown in the
assembly sequence.

The vertical lines of the indention are shown as dotted lines as follows:

Example: 1 2 3 4 5 6 7

Assembly

. Component of the assembly

. Sub-assembly

. . Component of the sub-assembly

. . . Detail part

This sequence is, in fact, modified by the nomenclature of the attaching parts
and storage parts. The attaching parts are shown immediately below the assembly
or sub-assembly they attach, and above the detail parts.

The storage parts are shown immediately below the parts on which they are
installed for protection.
PRINTED IN FRANCE

The attaching parts and storage parts are:

A. indented in line with the assembly, sub-assembly or part to which they


belong,

B. identified by the words ”ATTACHING PARTS” or ”STORAGE PARTS” shown on the


line above,

C. followed by three stars shown on the line below.

32--- 57--- 01
INTRO 1001 Page 3
JUN 30/03
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

5. Words and abbreviations used

The most used words and abbreviations are:

- ALT - Alternate

- AR - As Required

- CONT’D - Continued

- DET - Detail

- FIO - For information only

- LH and RH - Left Hand and Right Hand

- NHA - Next Higher Assembly

- NP - Non Procurable

- OPT - Optional

- ORDER OVERLGTH MPN - Full P/N of the manufacturer

- OVERSIZE - UNDERSIZE - ”Oversize/Undersize” parts

- RF - For Reference

- RPLD - Replaced by

- RPLS - Replaces

- SB - Service Bulletin

- SEL FROM - ”Select from” parts

- SL - Service Letter

- SUPSD BY - Superseded by
PRINTED IN FRANCE

- SUPSDS - Supersedes

32--- 57--- 01
INTRO 1001 Page 4
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
VENDOR’S CODE LIST

CODE NO
(F.S.C.M) NAME AND ADDRESS

V05574 VIKING ELECTRONICS INC


DIV VIKING
5455 ENDEAVOUR CT
MOORPARK CA 93021-8009
USA
V06090 TYCO ELECTRONICS CORPORATION
DIV RAYCHEM
300 CONSTITUTION DR
MENLO PARK CA 94025-1140
USA
V51814 SMALLEY STEEL RING CO
555 OAKWOOD ROAD
LAKE ZURICH IL 60047-1558
USA
V83324 ALCOA GLOBAL FASTENERS INC
DIV ROSAN PRODUCTS DBA ALCOA FASTENING SYSTEMS
3018 W LOMITA BLVD
TORRANCE CA 90505-5103
USA
V94697 MOOG INC
300 JAMISON RD
EAST AURORA NY 14052-0018
USA
VD8897 GMN PAUL MUELLER INDUSTRIE GMBH UND CO. KG
AEUSSERE BAYREUTHER STRASSE 230 - PF 130165
90113 NUERNBERG
GERMANY
VF0225 SOURIAU
9 RUE PORTE DE BUC
PRINTED IN FRANCE

78000 VERSAILLES
FRANCE
VF0241 NEXANS FRANCE
4 RUE MOZART
92587 CLICHY CEDEX
FRANCE
VF0286 TYCO ELECTRONICS FRANCE SAS
29 CHAUSSEE JULES CESAR BP 39
95301 CERGY PONTOISE CEDEX
FRANCE

32--- 57--- 01
VCL 1001 Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

CODE NO
(F.S.C.M) NAME AND ADDRESS

VF0313 MECANINDUS
CHEMIN BEAUCHET ZA DE LA GARE BP 54
78490 MERE
FRANCE

VF0349 LISI AUTOMOTIVE NOMEL


FORET DU CHATEAU
61550 LA FERTE FRENEL
FRANCE

VF0826 SCHRADER SA
48 RUE DE SALINS - BP 29
25301 PONTARLIER CEDEX
FRANCE

VF1002 GANTOIS INDUSTRIES


25 RUE DES 4 FRERES MOUGEOTTE - BP 307
88105 SAINT DIE DES VOSGES CEDEX
FRANCE

VF6137 MESSIER-BUGATTI-DOWTY
BP 70053
78140 VELIZY-VILLACOUBLAY CEDEX
FRANCE

VF9023 GREENE TWEED ET CO FRANCE SA


9 CHAUSSEE JULES CESAR
95520 OSNY
FRANCE
PRINTED IN FRANCE

32--- 57--- 01
VCL 1001 Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
NUMERICAL INDEX

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

00-200-1472 01 200A 1
000100-0113 01 055A 3
000101-0172 02 -200A 1 R
1-588MM2DIN5401 02 -120A 1 R
1900A0-38B9 01 065A AR
1N5552 02 -210A 2 R
23320CA050 01 660A 1
DELETED
02 006A AR
23320CA080 01 095A AR
01 120A AR
01 195A AR
01 220A AR
01 226A AR
01 310A AR
01 360A AR
01 450A AR
01 565A AR
01 590A 3
DELETED
01 648A AR
23320CA50 02 310A AR
2626-97500 01 530A 1
2643-97500 01 490A 1
40X200-52X16CQ
SEE 44X220-52X16CQ
01 -151A 1
DELETED
01 -505A 1
DELETED
44X220-27X3CQ 01 -151B 1
DELETED
PRINTED IN FRANCE

01 -505B 1
DELETED
44X220-52X16CQ 01 -510A 1
7012MRL952P4 02 -110D 2 R
02 -111A 2 R
DELETED
7015MRL952P4 01 089A 1
02 330D 1 R
02 -331A 1 R
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

7016MRL952P4 01 088A 1
02 320D 1 R
02 -321A 1 R
DELETED
70196 01 -080A 1 R
7327MS952T 01 465A 1
7612 01 610A 1
798A 01 -595A 1
841013-09 02 150A 1 R
8500-5587 01 080B 1
8525-02H12B10PNH
SEE EQF0225-0069
97500-3003 01 255A 1
97500-3087 02 050A 1 R
A46313 01 240A 1
01 575A 3
A46318 01 235A 1
01 580A 3
A46447-74 01 025A 1
A46447-75 01 040A 1
A47400-3024 01 020A 8
DELETED
01 027A 1
A47400-3026 01 035A 1
DELETED
01 043A 1
A47432 01 019A 8
01 030A 1
DELETED
01 032A 1
DELETED
PRINTED IN FRANCE

A47565 01 665A 1
A68982 01 645A 1
A68982-001 01 645B 1
A68982-002 01 645C 1
A68982-004 01 645D 1
A723-60701 01 460A 1
A78689 01 305A 2
01 355A 2
A78690 01 190A 1
01 445A 1
A80363-1 01 560A 1
A81413 01 250A 1
A81847 02 060A 1 R

- Item not illustrated

32--- 57--- 01
NI 1001 Page 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

A81859-1 02 070A 1 R
A88089-1 02 -020A 1 R
A88090 02 -030A 1 R
A88100-1 02 -040A 1 R
A88223 01 -015A 1
A88223-1 01 045A 1
A88223-2 01 -015C 1 R
A88223-2 01 -016A 1 R
(CONT’D)
A88223-3 01 045C 1 R
01 -046A 1 R
DELETED
A88223-4 01 -015D 1 R
01 -017A 1 R
DELETED
A88223-5 01 045D 1 R
01 -047A 1 R
DELETED
A88223-6 01 -015B 1
A88223-7 01 045B 1
A88271
SEE A88271-1
A88271-1 02 290A 1 R
A88272 02 250A 1 R
A88274 02 140A 1 R
A88275 01 105A 1
A88276 01 165A 1
A88277 01 -145A 1
A88278 01 125A 1
01 315A 2
01 365A 1
PRINTED IN FRANCE

A88279 01 215A 1
A88280 01 230A 1
A88281 01 260A 1
A88282 01 265A 1
A88283 01 -150A 1
A88284 01 085A 1
DELETED
01 093A 1
A88285 01 280A 2
A88319 01 340A 2
A88320 01 330A 2
A88321 01 430A 1
A88322 01 405A 1

- Item not illustrated

32--- 57--- 01
NI 1001 Page 3
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

A88323 01 380A 1
A88324 01 455A 1
A88325 01 545A 1
A88327 02 280A 1 R
A88392 02 180A 1 R
A88399 02 170A 1 R
A88402 02 100A 1 R
A88403 02 080A 1 R
A88413 02 090A 1 R
A88421 01 535A 1
A88427 02 300A 1 R
A88643 01 620A 4
A88800-4 02 120B 1 R
A88803 01 642A 1
A88803-1 01 642B 1
A88863 01 430B 1 R
01 431A 1 R
DELETED
A88864 01 340B 2 R
01 341A 2 R
DELETED
01 -356A 2
DELETED
A88865 01 -145B 1 R
01 -146A 1 R
DELETED
A88866 01 165B 1 R
01 166A 1 R
DELETED
C24736000 01 -001A RF
C24736000-0-1 01 -001B RF
PRINTED IN FRANCE

C24736000-0-2 01 -001C RF
C24736000-1 01 -001D RF
C24736000-2 01 -001E RF
C24736000-3 01 -001F RF
C24736001 01 -001G RF R
01 -002A RF R
DELETED
C24736001-0-1 01 -001J RF R
01 -002C RF R
DELETED
C24736001-0-2 01 -001K RF R
01 -002D RF R
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 4
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

C24736001-1 01 -001H RF R
01 -002B RF R
DELETED
C24736001-2 01 -001L RF R
01 -002E RF R
DELETED
C24736001-3 01 -001M RF R
01 -002F RF R
DELETED
C24736100-1 01 -001N RF R
01 -003A RF R
DELETED
C33-53380 01 640A 1
C50221-10-05-5 01 520A 1
C53380-62 01 640B 1
C58450-21 01 625A 1
C58450-27 01 625B 1
C61978 01 -500A 1
C61979 01 -470A 1 R
C61979-1 01 470B 1
C61980 01 515A 1
C61982 01 -485A 1 R
C61982-1 01 485B 1
C61989 01 525A 1
C63559-11 01 630B 1
02 350B 1 R
C63559-12 01 -635B 1
C63559-4 01 630A 1
02 350A 1 R
C63559-6 01 -635A 1
C69949 01 -150B 1 R
PRINTED IN FRANCE

01 -151C 1 R
DELETED
C71043 01 365B 1 R
01 366A 1 R
DELETED
C71045 01 403A 1
C71046 01 417A 1
C71689 01 430C 1 R
01 431B 1 R
DELETED
C71690 01 380B 1 R
01 381A 1 R
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 5
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

C71691 01 426A 1
C71692 01 428A 1
C71693 01 429A 1
C73413 01 087A 1
C73414 01 084A 1
C73415 01 082A 1
CKRA2506205A 01 -054A 2
CRN1-1-16-0 01 100B AR R
CRN1-16WHITE 01 100A AR
CRN1-8RED 02 230A AR
D56700-0069 01 160A 1
D56700-0070 01 335A 2
D56700-0233 01 427A 1
D92505-3 01 635C 1 R
01 636A 1 R
DELETED
E3X8EM 01 540A 1
EQF0225-0069 01 075A 1
GA55595 01 495A 1
GA56999-1 01 600A 1
GA70618 02 130A 1 R
GA70900 02 160A 1 R
GA71156-1 02 010A 1 R
GA71183 02 190A 1 R
GA71183-1 02 190B 1 R
02 -191A 1 R
DELETED
GA71184 01 140A 1
GA71185 01 270A 2
GA71282 01 650A 1
02 -001A RF
PRINTED IN FRANCE

GA71282-1 01 650F 1 R
01 -651A 1 R
DELETED
02 -001F RF R
02 -002A RF R
DELETED
GA71282-2 01 650G 1 R
01 -651B 1 R
DELETED
02 -001G RF R
02 -002B RF R
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 6
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

GA71282-3 01 650B 1
01 -651C 1
DELETED
02 -001B RF
GA71282-4 01 650H 1 R
01 -651D 1 R
DELETED
02 -001H RF R
02 -002C RF R
DELETED
GA71282-5 01 650C 1
02 -001C RF
GA71282-6 01 650J 1 R
01 -651E 1 R
DELETED
02 -001J RF R
02 -002D RF R
DELETED
GA71282-7 01 650D 1
02 -001D RF
GA71282-8 01 650K 1 R
01 -651F 1 R
DELETED
02 -001K RF R
02 -002E RF R
DELETED
GA71282-9 01 650E 1
02 -001E RF
GA71294 01 -010A 1
GA71294-1 01 -010D 1 R
01 -011A 1 R
PRINTED IN FRANCE

DELETED
GA71294-2 01 -010E 1 R
01 -011B 1 R
DELETED
GA71294-3 01 -010B 1
GA71294-5 01 -010G 1 R
01 -012A 1 R
DELETED
GA71294-6 01 -010F 1 R
01 -011C 1 R
DELETED
GA71294-7 01 -010C 1

- Item not illustrated

32--- 57--- 01
NI 1001 Page 7
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

GA71348 01 140B 1 R
01 -141A 1 R
DELETED
GA71356 01 -227A 1
GA72320 02 160B 1 R
GA72875 02 160C 1 R
JEHA1872300L 01 -053B 2
JEHA1872325L 01 -053A 2
KYNAR3-32 02 220A AR
M8791-1-008 01 400C 1 R
01 401A 1 R
DELETED
M8791-1-009 01 400B 2
M8791-1-011 01 390B 2
M8791-1-012 01 290B 4
M8791-1-013 01 300B 4
01 419A 1
M8791-1-014 01 135B 2
01 210B 2
01 325B 4
01 375B 2
M8791-1-015 01 350B 4
01 415B 2
01 415C 1
M8791-1-016 01 175B 2
01 425B 2
01 425C 1
M8791-1-017 01 185B 2
01 440B 2
01 440C 1
M8791-1-019 01 480B 1
PRINTED IN FRANCE

M8791-1-331 01 555B 1
MS20995C20 02 006B AR R
02 310B AR R
MS20995C32 01 095B AR R
01 120B AR R
01 195B AR R
01 220B AR R
01 226B AR R
01 310B AR R
01 360B AR R
01 450B AR R
01 565B AR R
01 648B AR R

- Item not illustrated

32--- 57--- 01
NI 1001 Page 8
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

MS21902J6 01 570B 3
MS21902K6 01 -570A 3 R
MS21914-6D 01 -240B 1
DELETED
01 -242A 1 R
01 -580B 3
DELETED
01 -582A 3 R
MS21914-6W 01 242B 1
01 582B 3
MS28774-009 01 -400A 2 R
MS28774-011 01 -390A 2 R
MS28774-012 01 -290A 4 R
MS28774-013 01 -300A 4 R
MS28774-014 01 -135A 2 R
01 -210A 2 R
01 -325A 4 R
01 -375A 2 R
MS28774-015 01 -350A 4 R
01 -415A 2
MS28774-016 01 -175A 2 R
01 -425A 2
MS28774-017 01 -185A 2 R
01 -440A 2
MS28774-019 01 -480A 1 R
MS28774-331 01 -555A 1 R
NAS1351-3H6P 01 115A 2
NAS1351C3H8 01 081A 4
NAS1351N3H12S 01 655A 1
DELETED
02 005A 4 R
PRINTED IN FRANCE

NAS1351N3H28S 01 647A 4 R
NAS1352-04H4P 01 090A 1
DELETED
01 094A 4
NAS1601-008 01 -396A 1 R
DELETED
NAS1601-009 01 -395B 1
DELETED
NAS1601-010 01 -275B 2
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 9
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

NAS1601-011 01 -155B 1
DELETED
01 -385B 1
DELETED
NAS1601-012 01 -110B 1
DELETED
01 -285B 2
DELETED
02 -110B 2 R
DELETED
02 -270B 1 R
DELETED
NAS1601-013 01 -295B 2
DELETED
01 -418A 1 R
DELETED
NAS1601-014 01 -130B 1
DELETED
01 -205B 1
DELETED
01 -320B 2
DELETED
01 -370B 1
DELETED
NAS1601-015 01 -345B 2
DELETED
01 -410B 1
DELETED
02 -330B 1 R
DELETED
NAS1601-016 01 -170B 1
PRINTED IN FRANCE

DELETED
NAS1601-016 01 -420B 1
(CONT’D)
02 -320B 1 R
DELETED
NAS1601-017 01 -180B 1
DELETED
01 -435B 1
DELETED
NAS1601-019 01 -475B 1
DELETED

- Item not illustrated

32--- 57--- 01
NI 1001 Page 10
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

NAS1601-021 01 -670B 1
DELETED
02 -260B 2 R
DELETED
NAS1601-112 01 -615B 2
DELETED
02 -340B 1 R
DELETED
NAS1601-331 01 -550B 1
DELETED
NAS1602-906 01 -585B 3
DELETED
01 -605B 1
DELETED
NAS1602-908 01 -267B 1
DELETED
NAS1602-910 01 -225B 1
DELETED
NAS1611-008 01 -395D 1 R
01 396B 1 R
DELETED
NAS1611-008A 01 395E 1 R
01 396C 1 R
DELETED
NAS1611-009 01 -395A 1 R
NAS1611-009A 01 395C 1
NAS1611-010 01 -275A 2 R
NAS1611-010A 01 275C 2
NAS1611-011 01 -155A 1 R
01 -385A 1 R
NAS1611-011A 01 155C 1
PRINTED IN FRANCE

01 385C 1
NAS1611-012 01 -110A 1 R
01 -285A 2 R
02 -110A 2 R
02 -270A 1 R
NAS1611-012A 01 110C 1
NAS1611-012A 01 285C 2
(CONT’D) 02 110C 2 R
02 270C 1 R
NAS1611-013 01 -295A 2 R
01 -418B 1 R

- Item not illustrated

32--- 57--- 01
NI 1001 Page 11
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

NAS1611-013A 01 295C 2
01 418C 1
NAS1611-014 01 -130A 1 R
01 -205A 1 R
01 -320A 2 R
01 -370A 1 R
NAS1611-014A 01 130C 1
01 205C 1
01 320C 2
01 370C 1
NAS1611-015 01 -345A 2 R
01 -410A 1 R
01 -605C 1 R
02 -330A 1 R
NAS1611-015A 01 345C 2
01 410C 1
01 605D 1
02 330C 1 R
NAS1611-016 01 -170A 1 R
01 -420A 1 R
02 -320A 1 R
NAS1611-016A 01 170C 1
01 420C 1
02 320C 1 R
NAS1611-017 01 -180A 1 R
01 -435A 1 R
NAS1611-017A 01 180C 1
01 435C 1
NAS1611-019 01 -475A 1 R
NAS1611-019A 01 475C 1
NAS1611-021 01 -083A 1 R
PRINTED IN FRANCE

01 -670A 1 R
02 -260A 2 R
NAS1611-021A 01 083B 1
01 670C 1
02 260C 2 R
NAS1611-112 01 -086A 1 R
01 -615A 2 R
02 -340A 1 R
NAS1611-112A 01 086B 1
01 615C 2
02 340C 1 R
NAS1611-331 01 -550A 1 R
NAS1611-331A 01 550C 1

- Item not illustrated

32--- 57--- 01
NI 1001 Page 12
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

FIGURE TTL
PART NUMBER AIRLINE PART NUMBER
ITEM REQ

NAS1612-10 01 -225A 1 R
NAS1612-10A 01 225C 1
NAS1612-6 01 -585A 3 R
01 605A 1
DELETED
NAS1612-6A 01 585C 3
NAS1612-8 01 -245A 1
DELETED
01 -267A 1 R
NAS1612-8A 01 267C 1
NAS514P632-4P 02 240A 2 R
PLGA2811010 01 -051A 2
01 -051B 4
PLGA5311010 01 -052A 1
SN1542-4P03-000 02 -200B 1 R
02 -201A 1 R
DELETED
SN1542-4S03-1 01 055B 3 R
01 -056A 3 R
DELETED
SR192L 01 050A 8
TMS3-32NR11BA 01 070A AR
UR50S 01 060A 9
VH50S02
SEE UR50S
PRINTED IN FRANCE

- Item not illustrated

32--- 57--- 01
NI 1001 Page 13
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

DETAILED PARTS LIST


PRINTED IN FRANCE

32--- 57--- 01
N Page 1001
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

075

060 080 095


055 075 094
100 093
065 100
070
065
019
070
025
027
050

110 045
105
PRINTED IN FRANCE

115
120
043

040

019

050
Hydraulic Control Unit
Figure 1 (Sheet 1 of 7)

32--- 57--- 01
Page 1001-00
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

242
240

235

230
255

267
260
226
250
265

210 205 210

220

200
225
165B 215
135 130 135
PRINTED IN FRANCE

125
155
140
160 185 180 185 175 170 175
165A

190
195
Hydraulic Control Unit
Figure 1 (Sheet 2 of 7)

32--- 57--- 01
Page 1001-0A
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

430B L G L
440B 435 440B

405 K
L
430A
445
450
A H
H 375 370 375
J
D
G
365A
395C J 380A
K
400B 400B390 385 390 425B 420 425B
415B 410415B

340B
D
E 315
330
335
340A
F E F
355 325 320 325 350 345 350

360
275
PRINTED IN FRANCE

270
280
B
C A B C
305 290 285 290 300 295 300

310

Hydraulic Control Unit


Figure 1 (Sheet 3 of 7)

32--- 57--- 01
Page 1001-0B
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

L 429
L 450 430C

440C 435

G
417

K
426
A 427
428
365B
H
D 380B
G J
403
M M
415C 410
H
375 375

395E 400C

E
340B J
D
315 370
330
335 340A
F 420 425C
355 K
275 270 360
PRINTED IN FRANCE

280
B 305
C A
320 418 419
345
325 325 350 350
310
E F
290 285 290 300 295 300

B C
Hydraulic Control Unit
Figure 1 (Sheet 4 of 7)

32--- 57--- 01
Page 1001-0C
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

530

525

460
565 560
582
455
575

580

570
470

545
585 485
PRINTED IN FRANCE

555 490 465

550
535
495
480

515
540 475
520
Hydraulic Control Unit
Figure 1 (Sheet 5 of 7)

32--- 57--- 01
Page 1001-0D
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

648
B
640
647
625 645
642

635

630

A
620
C

A
615
615

C
605
600

610
PRINTED IN FRANCE

665
670
650

NOTE: THE INTERFACE PREFORMED PACKINGS BETWEEN THE SERVOVALVE (1-645) AND THE
HYDRAULIC CONTROL UNIT ARE PARTS OF THE SERVOVALVE (1-645). FOR INFORMATION,
THE REFERENCE OF THESE FOUR PREFORMED PACKINGS IS P/N NAS1612-3A.

Hydraulic Control Unit


Figure 1 (Sheet 6 of 7)

32--- 57--- 01
Page 1001-0E
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

086

B 084
A
PRINTED IN FRANCE

082
C
C
087
083

089 088
081

Hydraulic Control Unit


Figure 1 (Sheet 7 of 7)

32--- 57--- 01
Page 1001-0F
JAN 19/09
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.

01
-001A C24736000 UNIT, HYDRAULIC CONTROL (NP) RF
-001B C24736000-0-1 UNIT, HYDRAULIC CONTROL (NP) RF
POST SB C24736-32-3166
-001C C24736000-0-2 UNIT, HYDRAULIC CONTROL (NP) RF
POST SB C24736-32-3173
-001D C24736000-1 UNIT, HYDRAULIC CONTROL (NP) RF
POST SB C24736-32-3174
-001E C24736000-2 UNIT, HYDRAULIC CONTROL (NP) RF
POST SB C24736-32-3193
P/N AMDT A
POST SB C24736-32-3256
-001F C24736000-3 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB C24736-32-3238
P/N AMDT A
POST SB C24736-32-3256
P/N AMDT B
POST SB C24736-32-3355
-001G C24736001 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB 580-32-3035
-001H C24736001-1 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB C24736-32-3126
POST SB C24736-32-3174
-001J C24736001-0-1 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB C24736-32-3166
-001K C24736001-0-2 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB C24736-32-3173
-001L C24736001-2 UNIT, HYDRAULIC CONTROL (NP) RF R
POST SB C24736-32-3193
P/N AMDT A
POST SB C24736-32-3256
PRINTED IN FRANCE

-001M C24736001-3 UNIT, HYDRAULIC CONTROL RF R


POST SB C24736-32-3238
P/N AMDT A
POST SB C24736-32-3256
P/N AMDT B
POST SB C24736-32-3355
-001N C24736100-1 UNIT, HYDRAULIC CONTROL RF R
P/N AMDT A
POST SB C24736-32-3355
-002A C24736001 DELETED R
-002B C24736001-1 DELETED R
-002C C24736001-0-1 DELETED R
-002D C24736001-0-2 DELETED R
-002E C24736001-2 DELETED R
-Item not illustrated

32--- 57--- 01
Page 1001-0 1
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
-002F C24736001-3 DELETED R
-003A C24736100-1 .DELETED R
-010A GA71294 .BLOCK ASSEMBLY (NP) 1ABC 1
-010B GA71294-3 .BLOCK ASSEMBLY (NP) 1DE 1
POST SB C24736-32-3174
-010C GA71294-7 .BLOCK ASSEMBLY (NP) 1F 1 R
POST SB C24736-32-3238
-010D GA71294-1 .BLOCK ASSEMBLY (NP) 1GJK 1 R
POST SB 580-32-3035
-010E GA71294-2 .BLOCK ASSEMBLY 1HL 1 R
POST SB C24736-32-3126
POST SB C24736-32-3174
-010F GA71294-6 .BLOCK ASSEMBLY 1M 1 R
POST SB C24736-32-3238
-010G GA71294-5 .BLOCK ASSEMBLY 1N 1 R
-011A GA71294-1 .DELETED R
-011B GA71294-2 .DELETED R
-011C GA71294-6 .DELETED R
-012A GA71294-5 .DELETED R
-015A A88223 ..BODY (NP) 10AB 1 R
-015B A88223-6 ..BODY 10C 1 R
POST SB C24736-32-3238
-015C A88223-2 ..BODY 10DE 1 R
POST SB 580-32-3035
-015D A88223-4 ..BODY 10FG 1 R
POST SB C24736-32-3238
-016A A88223-2 ..DELETED R
-017A A88223-4 ..DELETED R
STORAGE PARTS
019A A47432 ..SCREW 8
025A A46447-74 ..PLATE, STORAGE 1 R
PRINTED IN FRANCE

027A A47400-3024 ..GASKET 1


040A A46447-75 ..PLATE, STORAGE 1 R
043A A47400-3026 ..GASKET 1
* * *
045A A88223-1 ...BODY (NP) 15A 1 R
045B A88223-7 ...BODY (NP) 15B 1 R
POST SB C24736-32-3238
045C A88223-3 ...BODY (NP) 15C 1 R
POST SB 580-32-3035
045D A88223-5 ...BODY (NP) 15D 1 R
POST SB C24736-32-3238
-046A A88223-3 ...DELETED R
-047A A88223-5 ...DELETED R

-Item not illustrated

32--- 57--- 01
Page 1001-0 2
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
050A SR192L ...INSERT, THREAD V83324 8
-051A PLGA2811010 ...PLUG, EXPANSION (NP) 15AB 2 R
-051B PLGA2811010 ...PLUG, EXPANSION (NP) 15CD 4 R
POST SB 580-32-3035
- 52A PLGA5311010 ...PLUG, EXPANSION (NP) 15CD 1 R
POST SB 580-32-3035
-053A JEHA1872325L ...RESTRICTOR, ”LEE-JET” (NP) 15CD 2 R
SUPSD BY JEHA1872300L
-053B JEHA1872300L ...RESTRICTOR, ”LEE-JET” (NP) 15CD 2 R
POST SB 580-32-3035
SUPSDS JEHA1872325L
-054A CKRA2506205A ...VALVE, NON-RETURN (NP) 15BD 2 R
POST SB C24736-32-3238
055A 000100-0113 ..CONNECTOR V05574 10ABC 3 R
055B SN1542-4S03-1 ..CONNECTOR VF0225 10DEF 3 R
POST SB 580-32-3035 G
-056A SN1542-4S03-1 ..DELETED R
ATTACHING PARTS
060A UR50S ..RING, RETAINING V05574 3
OPT TO VH50S02 MADE BY
V51814
* * *
065A 1900A0-38B9 ..WIRE, ELECTRICAL VF0241 AR
070A TMS3-32NR11BA ..SLEEVE V06090 AR
075A EQF0225-0069 ..CONNECTOR 1
ORDER OVERLGTH PN
8525-02H12B10PNH MADE BY
VF0225
STORAGE PARTS
-080A 70196 ..CAP, PROTECTIVE VF0225 1 R
SUPSD BY 8500-5587
PRINTED IN FRANCE

080B 8500-5587 ..CAP, PROTECTIVE VF0225 1


SUPSDS 70196
* * *
081A NAS1351C3H8 ..SCREW 10G 4 R
082A C73415 ..PLATE, BLANKING 10G 1 R
-083A NAS1611-021 ..PACKING, PREFORMED 10G 1 R
083B NAS1611-021A ..PACKING, PREFORMED 10G 1 R
POST SL F6137-32-865
084A C73414 ..PLUG 10G 1 R
-086A NAS1611-112 ..PACKING, PREFORMED 10G 1 R
086B NAS1611-112A ..PACKING, PREFORMED 10G 1 R
POST SL F6137-32-865
087A C73413 ..SPOOL, RESTRICTOR 10G 1 R

-Item not illustrated

32--- 57--- 01
Page 1001-0 3
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
088A 7016MRL952P4 ..PACKING, PREFORMED VF9023 10G 1 R
089A 7015MRL952P4 ..PACKING, PREFORMED VF9023 10G 1 R
093A A88284 ..GASKET 1
094A NAS1352-04H4P ..SCREW 4
095A 23320CA080 ..LOCKWIRE AR
095B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
100A CRN1-16WHITE ..SHEATH, HEAT-SHRINKABLE VF0286 AR
100B CRN1-1-16-0 ..SHEATH, HEAT-SHRINKABLE V06090 AR R
105A A88275 ..PLUG 10ABC 1 R
-110A NAS1611-012 ..PACKING, PREFORMED 10ABC 1 R
110C NAS1611-012A ..PACKING, PREFORMED 10ABC 1 R
POST SL F6137-32-865
115A NAS1351-3H6P ..SCREW 10ABC 2 R
120A 23320CA080 ..LOCKWIRE AR
120B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
125A A88278 ..SEAT 1
-130A NAS1611-014 ..PACKING, PREFORMED 10ABC 1 R
DEF
130C NAS1611-014A ..PACKING, PREFORMED 10ABC 1 R
POST SL F6137-32-865 DEF
-135A MS28774-014 ..RING, BACK-UP (NP) 10ABC 2 R
RPLD BY M8791-1-014 DEF
135B M8791-1-014 ..RING, BACK-UP 10ABC 2 R
RPLS MS28774-014 DEF
RESULT OF NEW
IDENTIFICATION
140A GA71184 ..VALVE ASSEMBLY 10ABC 1 R
140B GA71348 ..VALVE ASSEMBLY 10DEF 1 R
POST SB 580-32-3035
PRINTED IN FRANCE

-141A GA71348 ..DELETED R


-145A A88277 ...VALVE (NP) 140A 1 R
-145B A88865 ...VALVE (NP) 140B 1 R
POST SB 580-32-3035
-146A A88865 ...DELETED R
-150A A88283 ...BUSH 140A 1 R
-150B C69949 ...BUSH 140B 1 R
-151C C69949 ...DELETED R
-155A NAS1611-011 ..PACKING, PREFORMED 10AD 1 R
155C NAS1611-011A ..PACKING, PREFORMED 10AD 1 R
POST SL F6137-32-865

-Item not illustrated

32--- 57--- 01
Page 1001-0 4
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
160A D56700-0069 ..SPRING 10ABC 1 R
DEF
165A A88276 ..GUIDE 10ABC 1 R
165B A88866 ..FITTING, END 10DEF 1 R
POST SB 580-32-3035 G
166A A88866 ..DELETED R
-170A NAS1611-016 ..PACKING, PREFORMED 1 R
170C NAS1611-016A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-175A MS28774-016 ..RING, BACK-UP (NP) 2 R
RPLD BY M8791-1-016
175B M8791-1-016 ..RING, BACK-UP 2 R
RPLS MS28774-016
RESULT OF NEW
IDENTIFICATION
-180A NAS1611-017 ..PACKING, PREFORMED 1 R
180C NAS1611-017A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-185A MS28774-017 ..RING, BACK-UP (NP) 2 R
RPLD BY M8791-1-017
185B M8791-1-017 ..RING, BACK-UP 2 R
RPLS MS28774-017
RESULT OF NEW
IDENTIFICATION
190A A78690 ..RING, THREADED 10ABC 1 R
195A 23320CA080 ..LOCKWIRE AR
195B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
200A 00-200-1472 ..FILTER 1
-205A NAS1611-014 ..PACKING, PREFORMED 1 R
205C NAS1611-014A ..PACKING, PREFORMED 1
PRINTED IN FRANCE

POST SL F6137-32-865
-210A MS28774-014 ..RING, BACK-UP (NP) 2 R
RPLD BY M8791-1-014
210B M8791-1-014 ..RING, BACK-UP 2 R
RPLS MS28774-014
RESULT OF NEW
IDENTIFICATION
215A A88279 ..PLUG 1
220A 23320CA080 ..LOCKWIRE AR
220B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
-225A NAS1612-10 ..PACKING, PREFORMED 1 R

-Item not illustrated

32--- 57--- 01
Page 1001-0 5
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
225C NAS1612-10A ..PACKING, PREFORMED 1
POST SL F6137-32-865
226A 23320CA080 ..LOCKWIRE AR
226B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
-227A GA71356 ..DIAPHRAGM ASSEMBLY 1
230A A88280 ...SEAT, VALVE 1
STORAGE PARTS
235A A46318 ...PLUG, PROTECTIVE (NP) 1
FIO: USED ONLY WITH P/N
A46313
240A A46313 ...NUT, CYLINDRICAL (NP) 1
-242A MS21914-6D ...CAP, PROTECTIVE 1 R
242B MS21914-6W ...CAP, PROTECTIVE 1
* * *
250A A81413 ...VALVE 1
255A 97500-3003 ...SPRING 1
260A A88281 ...GUIDE 1
265A A88282 ...RING, RETAINING 1
-267A NAS1612-8 ..PACKING, PREFORMED 1 R
267C NAS1612-8A ..PACKING, PREFORMED 1
POST SL F6137-32-865
270A GA71185 ..DIAPHRAGM ASSEMBLY 10ABC 2 R
-275A NAS1611-010 ..PACKING, PREFORMED 10ABC 2 R
275C NAS1611-010A ..PACKING, PREFORMED 10ABC 2 R
POST SL F6137-32-865
280A A88285 ..RETAINER, PACKING 10ABC 2 R
-285A NAS1611-012 ..PACKING, PREFORMED 10ABC 2 R
285C NAS1611-012A ..PACKING, PREFORMED 10ABC 2 R
POST SL F6137-32-865
-290A MS28774-012 ..RING, BACK-UP 10ABC 4 R
PRINTED IN FRANCE

RPLD BY M8791-1-012
290B M8791-1-012 ..RING, BACK-UP 10ABC 4 R
RPLS MS28774-012
RESULT OF NEW
IDENTIFICATION
-295A NAS1611-013 ..PACKING, PREFORMED 10ABC 2 R
295C NAS1611-013A ..PACKING, PREFORMED 10ABC 2 R
POST SL F6137-32-865
-300A MS28774-013 ..RING, BACK-UP 10ABC 4 R
RPLD BY M8791-1-013

-Item not illustrated

32--- 57--- 01
Page 1001-0 6
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
300B M8791-1-013 ..RING, BACK-UP 10ABC 4 R
RPLS MS28774-013
RESULT OF NEW
IDENTIFICATION
305A A78689 ..RING, THREADED 10ABC 2 R
310A 23320CA080 ..LOCKWIRE 10ABC AR R
310B MS20995C32 ..LOCKWIRE 10ABC AR R
POST SL F6137-32-3355
315A A88278 ..SEAT 2
-320A NAS1611-014 ..PACKING, PREFORMED 2 R
320C NAS1611-014A ..PACKING, PREFORMED 2
POST SL F6137-32-865
-325A MS28774-014 ..RING, BACK-UP (NP) 4 R
RPLD BY M8791-1-014
325B M8791-1-014 ..RING, BACK-UP 4 R
RPLS MS28774-014
RESULT OF NEW
IDENTIFICATION
330A A88320 ..VALVE 2
335A D56700-0070 ..SPRING 2
340A A88319 ..GUIDE 10ABC 2 R
340B A88864 ..FITTING, END 10DEF 2 R
POST SB 580-32-3035 G
341A A88864 ..DELETED R
-345A NAS1611-015 ..PACKING, PREFORMED 2 R
345C NAS1611-015A ..PACKING, PREFORMED 2
POST SL F6137-32-865
-350A MS28774-015 ..RING, BACK-UP (NP) 4 R
RPLD BY M8791-1-015
350B M8791-1-015 ..RING, BACK-UP 4 R
RPLS MS28774-015
PRINTED IN FRANCE

RESULT OF NEW
IDENTIFICATION
355A A78689 ..RING, THREADED 10ABC 2 R
360A 23320CA080 ..LOCKWIRE AR
360B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
365A A88278 ..SEAT 10AD 1 R
365B C71043 ..SEAT 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
366A C71043 ..DELETED R
-370A NAS1611-014 ..PACKING, PREFORMED 1 R

-Item not illustrated

32--- 57--- 01
Page 1001-0 7
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
370C NAS1611-014A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-375A MS28774-014 ..RING, BACK-UP (NP) 2 R
RPLD BY M8791-1-014
375B M8791-1-014 ..RING, BACK-UP 2 R
RPLS MS28774-014
RESULT OF NEW
IDENTIFICATION
380A A88323 ..VALVE (NP) 10AD 1 R
380B C71690 ..VALVE 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
381A C71690 ..DELETED R
-385A NAS1611-011 ..PACKING, PREFORMED 10ABC 1 R
D
385C NAS1611-011A ..PACKING, PREFORMED 10ABC 1 R
POST SL F6137-32-865 D
-390A MS28774-011 ..RING, BACK-UP (NP) 10AD 2 R
RPLD BY M8791-1-011
390B M8791-1-011 ..RING, BACK-UP 10AD 2 R
RPLS MS28774-011
RESULT OF NEW
IDENTIFICATION
-395A NAS1611-009 ..PACKING, PREFORMED 10AD 1 R
395C NAS1611-009A ..PACKING, PREFORMED 10AD 1 R
POST SL F6137-32-865
-395D NAS1611-008 ..PACKING, PREFORMED 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
395E NAS1611-008A ..PACKING, PREFORMED 10BCE 1 R
POST SL F6137-32-865 FG
PRINTED IN FRANCE

-396A NAS1601-008 ..DELETED R


396B NAS1611-008 ..DELETED R
396C NAS1611-008A ..DELETED R
-400A MS28774-009 ..RING, BACK-UP 10AD 2 R
RPLD BY M8791-1-009
400B M8791-1-009 ..RING, BACK-UP 10AD 2 R
RPLS MS28774-009
RESULT OF NEW
IDENTIFICATION
400C M8791-1-008 ..RING, BACK-UP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
401A M8791-1-008 ..DELETED R

-Item not illustrated

32--- 57--- 01
Page 1001-0 8
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
403A C71045 ..SEAT 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
405A A88322 ..LINER 10AD 1 R
-410A NAS1611-015 ..PACKING, PREFORMED 1 R
410C NAS1611-015A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-415A MS28774-015 ..RING, BACK-UP (NP) 10AD 2 R
RPLD BY M8791-1-015
415B M8791-1-015 ..RING, BACK-UP 10AD 2 R
RPLS MS28774-015
RESULT OF NEW
IDENTIFICATION
415C M8791-1-015 ..RING, BACK-UP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
417A C71046 ..VALVE 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
-418A NAS1601-013 ..DELETED R
-418B NAS1611-013 ..PACKING, PREFORMED 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
418C NAS1611-013A ..PACKING, PREFORMED 10BCE 1 R
POST SL F6137-32-865 FG
419A M8791-1-013 ..RING, BACK-UP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
-420A NAS1611-016 ..PACKING, PREFORMED 1 R
420C NAS1611-016A ..PACKING, PREFORMED 1
POST SL F6137-32-865
PRINTED IN FRANCE

-425A MS28774-016 ..RING, BACK-UP (NP) 10AD 2 R


RPLD BY M8791-1-016
425B M8791-1-016 ..RING, BACK-UP 10AD 2 R
RPLS MS28774-016
RESULT OF NEW
IDENTIFICATION
425C M8791-1-016 ..RING, BACK-UP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
426A C71691 ..CUP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174

-Item not illustrated

32--- 57--- 01
Page 1001-0 9
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.

01
427A D56700-0233 ..SPRING 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
428A C71692 ..CUP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
429A C71693 ..RING, RETAINING 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
430A A88321 ..PLUG 10A 1 R
430B A88863 ..FITTING, END (NP) 10D 1 R
POST SB 580-32-3035
430C C71689 ..FITTING, END 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
431A A88863 ..DELETED R
431B C71689 ..DELETED R
-435A NAS1611-017 ..PACKING, PREFORMED 1 R
435C NAS1611-017A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-440A MS28774-017 ..RING, BACK-UP (NP) 10AD 2 R
RPLD BY M8791-1-017
440B M8791-1-017 ..RING, BACK-UP 10AD 2 R
RPLS MS28774-017
RESULT OF NEW
IDENTIFICATION
440C M8791-1-017 ..RING, BACK-UP 10BCE 1 R
POST SB C24736-32-3126 FG
POST SB C24736-32-3174
445A A78690 ..RING, THREADED 10A 1 R
PRINTED IN FRANCE

450A 23320CA080 ..LOCKWIRE AR


450B MS20995C32 ..LOCKWIRE AR R
POST SL F6137-32-3355
455A A88324 ..PISTON 1
460A A723-60701 ..RING, THRUST 1
465A 7327MS952T ..PACKING, PREFORMED VF9023 1
-470A C61979 ..SEAT 1 R
470B C61979-1 ..SEAT 1
-475A NAS1611-019 ..PACKING, PREFORMED 1 R
475C NAS1611-019A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-480A MS28774-019 ..RING, BACK-UP (NP) 1 R
RPLD BY M8791-1-019

-Item not illustrated

32--- 57--- 01
Page 1001-10
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
480B M8791-1-019 ..RING, BACK-UP 1 R
RPLS MS28774-019
RESULT OF NEW
IDENTIFICATION
-485A C61982 ..VALVE 1 R
485B C61982-1 ..VALVE 1
490A 2643-97500 ..SPRING 1
495A GA55595 ..FILTER 1
-500A C61978 ...SUPPORT (NP) 1
-510A 44X220-52X16CQ ...SCREEN VF1002 1
OPT TO 40X200-52X16CQ MADE
BY VF1002
515A C61980 ..RING, THREADED 1
520A C50221-10-05-5 ..RING, RETAINING 1
525A C61989 ..CUP 1
530A 2626-97500 ..SPRING 1
535A A88421 ..PUSHROD 1
540A E3X8EM ..PIN, SPRING VF0313 1
545A A88325 ..COVER 1
-550A NAS1611-331 ..PACKING, PREFORMED 1 R
550C NAS1611-331A ..PACKING, PREFORMED 1
POST SL F6137-32-865
-555A MS28774-331 ..RING, BACK-UP 1 R
RPLD BY M8791-1-331
555B M8791-1-331 ..RING, BACK-UP 1 R
RPLS MS28774-331
RESULT OF NEW
IDENTIFICATION
560A A80363-1 ..RING, THREADED 1
565A 23320CA080 ..LOCKWIRE AR
565B MS20995C32 ..LOCKWIRE AR R
PRINTED IN FRANCE

POST SL F6137-32-3355
-570A MS21902K6 ..UNION 3 R
570B MS21902J6 ..UNION 3 R
STORAGE PARTS
575A A46313 ..NUT, CYLINDRICAL (NP) 3
FIO: USED ONLY WITH P/N
A46318
580A A46318 ..PLUG, PROTECTIVE (NP) 3
-582A MS21914-6D ..CAP, PROTECTIVE 3 R
582B MS21914-6W ..CAP, PROTECTIVE 3
* * *
-585A NAS1612-6 ..PACKING, PREFORMED 3 R

-Item not illustrated

32--- 57--- 01
Page 1001-11
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
585C NAS1612-6A ..PACKING, PREFORMED 3
POST SL F6137-32-865
-595A 798A ..VALVE VF0826 1
600A GA56999-1 ...BODY ASSEMBLY (NP) 1
-605C NAS1611-015 ...PACKING, PREFORMED 1 R
605D NAS1611-015A ...PACKING, PREFORMED 1
POST SL F6137-32-865
610A 7612 ...CAP, PROTECTIVE VF0826 1
-615A NAS1611-112 ..PACKING, PREFORMED 2 R
615C NAS1611-112A ..PACKING, PREFORMED 2
POST SL F6137-32-865
620A A88643 ..SCREW 4 R
625A C58450-21 ..PLATE, AMENDMENT 10ABC 1 R
625B C58450-27 ..PLATE, AMENDMENT 10D 1 R
630A C63559-4 ..PLATE, INSTRUCTION 10ABC 1 R
630B C63559-11 ..PLATE, INSTRUCTION 10DEF 1 R
G
-635A C63559-6 ..PLATE, IDENTIFICATION 10ABC 1 R
-635B C63559-12 ..PLATE, IDENTIFICATION 10D 1 R
635C D92505-3 ..PLATE, IDENTIFICATION AND 10EFG 1 R
AMENDMENT
636A D92505-3 ..DELETED R
640A C33-53380 ..PLATE, INSTRUCTION 10ABC 1 R
640B C53380-62 ..PLATE, INSTRUCTION 10DEF 1 R
G
642A A88803 ..PLATE, INSTRUCTION 10ABC 1 R
642B A88803-1 ..PLATE, INSTRUCTION 10DEF 1 R
G
645A A68982 .SERVOVALVE V94697 1ABCD 1 R
EGHJ
KL
PRINTED IN FRANCE

645B A68982-001 .SERVOVALVE V94697 1ABCD 1 R


EGHJ
KL
645C A68982-002 .SERVOVALVE V94697 1ABCD 1 R
EGHJ
KL
645D A68982-004 .SERVOVALVE V94697 1FMN 1 R
POST SB C24736-32-3355
ATTACHING PARTS
647A NAS1351N3H28S .SCREW 4 R
648A 23320CA080 .LOCKWIRE AR R

-Item not illustrated

32--- 57--- 01
Page 1001-12
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
648B MS20995C32 .LOCKWIRE AR R
POST SL F6137-32-3355
* * *
650A GA71282 .SELECTOR, ELECTRO (NP) 1A 1
SEE FIG 2 ITEM 1A FOR DET
650B GA71282-3 .SELECTOR, ELECTRO (NP) 1B 1
POST SB C24736-32-3166
SEE FIG 2 ITEM 1B FOR DET
650C GA71282-5 .SELECTOR, ELECTRO (NP) 1CD 1
POST SB C24736-32-3173
SEE FIG 2 ITEM 1C FOR DET
650D GA71282-7 .SELECTOR, ELECTRO (NP) 1E 1
POST SB C24736-32-3193
SEE FIG 2 ITEM 1D FOR DET
650E GA71282-9 .SELECTOR, ELECTRO 1EF 1
POST SB C24736-32-3256
SEE FIG 2 ITEM 1E FOR DET
650F GA71282-1 .SELECTOR, ELECTRO (NP) 1G 1 R
POST SB 580-32-3035
SEE FIG 2 ITEM 1F FOR DET
650G GA71282-2 .SELECTOR, ELECTRO (NP) 1HK 1 R
POST SB C24736-32-3126
POST SB C24736-32-3173
SEE FIG 2 ITEM 1G FOR DET
650H GA71282-4 .SELECTOR, ELECTRO (NP) 1J 1 R
POST SB C24736-32-3166
SEE FIG 2 ITEM 1H FOR DET
650J GA71282-6 .SELECTOR, ELECTRO (NP) 1L 1 R
POST SB C24736-32-3193
SEE FIG 2 ITEM 1J FOR DET
650K GA71282-8 .SELECTOR, ELECTRO 1LM 1 R
PRINTED IN FRANCE

POST SB C24736-32-3256
SEE FIG 2 ITEM 1K FOR DET
-651A GA71282-1 .DELETED R
-651B GA71282-2 .DELETED R
-651D GA71282-4 .DELETED R
-651E GA71282-6 .DELETED R
-651F GA71282-8 .DELETED R
STORAGE PARTS
665A A47565 .PLUG, PROTECTIVE 1ABCD 1 R
EFGH
JKLM

-Item not illustrated

32--- 57--- 01
Page 1001-13
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
01
-670A NAS1611-021 .PACKING, PREFORMED 1ABCD 1 R
EFGH
JKLM
670C NAS1611-021A .PACKING, PREFORMED 1ABCD 1 R
POST SL F6137-32-865 EFGH
JKLM
* * *
PRINTED IN FRANCE

-Item not illustrated

32--- 57--- 01
Page 1001-14
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series

340
190
220
230
250
290
350
240
A 260 260
320
330

280
300
310

010
270
006
160
170 005
180

150
140
130 100
230
PRINTED IN FRANCE

B 120
090
B
080
B 110
070
060
050

Electro Selector
Figure 2

32--- 57--- 01
Page 1002-00
FEB 03/12
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
02
-001A GA71282 SELECTOR, ELECTRO (NP) RF R
SEE FIG 1 ITEM 650A FOR NHA
-001B GA71282-3 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3166
SEE FIG 1 ITEM 650B FOR NHA
-001C GA71282-5 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3173
SEE FIG 1 ITEM 650C FOR NHA
-001D GA71282-7 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3193
SEE FIG 1 ITEM 650D FOR NHA
-001E GA71282-9 SELECTOR, ELECTRO RF R
POST SB C24736-32-3256
SEE FIG 1 ITEM 650E FOR NHA
-001F GA71282-1 SELECTOR, ELECTRO (NP) RF R
POST SB 580-32-3035
SEE FIG 1 ITEM 650F FOR NHA
-001G GA71282-2 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3126
POST SB C24736-32-3173
SEE FIG 1 ITEM 650G FOR NHA
-001H GA71282-4 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3166
SEE FIG 1 ITEM 650H FOR NHA
-001J GA71282-6 SELECTOR, ELECTRO (NP) RF R
POST SB C24736-32-3193
SEE FIG 1 ITEM 650J FOR NHA
-001K GA71282-8 SELECTOR, ELECTRO RF R
POST SB C24736-32-3256
SEE FIG 1 ITEM 650K FOR NHA
-002A GA71282-1 DELETED R
PRINTED IN FRANCE

-002B GA71282-2 DELETED R


-002C GA71282-4 DELETED R
-002D GA71282-6 DELETED R
-002E GA71282-8 DELETED R
005A NAS1351N3H12S .SCREW 4
006A 23320CA050 .LOCKWIRE AR
006B MS20995C20 .LOCKWIRE AR R
POST SL F6137-32-3355
010A GA71156-1 .BASE ASSEMBLY 1
-020A A88089-1 ..FITTING, END (NP) 1
-030A A88090 ..SPACER (NP) 1
-040A A88100-1 ..BASE (NP) 1
050A 97500-3087 .SPRING 1

-Item not illustrated

32--- 57--- 01
Page 1002-01
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
02
060A A81847 .CORE 1
070A A81859-1 .PLUNGER 1
080A A88403 .SEAT, BALL 1
090A A88413 .WASHER 1
100A A88402 .SEAT 1
-110A NAS1611-012 .PACKING, PREFORMED 1ABFH 2 R
110C NAS1611-012A .PACKING, PREFORMED 1ABFH 2 R
POST SL F6137-32-865
-110D 7012MRL952P4 .PACKING, PREFORMED VF9023 1CDEG 2 R
POST SB C24736-32-3126 JK
POST SB C24736-32-3173
-111A 7012MRL952P4 .DELETED R
-120A 1-588MM2DIN5401 .BALL VD8897 1 R
120B A88800-4 .BALL 1
130A GA70618 .FILTER ASSEMBLY 1
140A A88274 .WASHER 1
150A 841013-09 .RING, RETAINING VF0349 1
160A GA70900 .COIL (NP) 1
160B GA72320 .COIL (NP) 1DEJK 1 R
POST SB C24736-32-3193
160C GA72875 .COIL 1EK 1 R
POST SB C24736-32-3256
170A A88399 .CUP 1
180A A88392 .RING, RETAINING 1
190A GA71183 .CONNECTOR ASSEMBLY 1ABCD 1
E
190B GA71183-1 .CONNECTOR ASSEMBLY 1FGHJ 1 R
POST SB 580-32-3035 K
-191A GA71183-1 .DELETED R
-200A 000101-0172 ..CONNECTOR (NP) 190A 1 R
-200B SN1542-4P03-000 ..CONNECTOR (NP) 190B 1 R
PRINTED IN FRANCE

POST SB 580-32-3035
-201A SN1542-4P03-000 ..DELETED R
-210A 1N5552 ..DIODE (NP) 2
220A KYNAR3-32 .SLEEVE, HEAT-SHRINKABLE V06090 AR
230A CRN1-8RED .SLEEVE V06090 AR
240A NAS514P632-4P .SCREW 2
250A A88272 .GASKET 1 R
-260A NAS1611-021 .PACKING, PREFORMED 2 R
260C NAS1611-021A .PACKING, PREFORMED 2
POST SL F6137-32-865
-270A NAS1611-012 .PACKING, PREFORMED 1 R
270C NAS1611-012A .PACKING, PREFORMED 1
POST SL F6137-32-865

-Item not illustrated

32--- 57--- 01
Page 1002-02
MAR 17/15
COMPONENT MAINTENANCE MANUAL

C24736000-series
C24736001-series and C24736100-series
PARTS LIST

UNITS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF.
PER
ITEM PART No. CODE
1234567 ASSY.
02
280A A88327 .WASHER 1
290A A88271-1 .COVER 1
OPT TO A88271 MADE BY
VF6137
300A A88427 .SCREW 1
310A 23320CA50 .LOCKWIRE AR
310B MS20995C20 .LOCKWIRE AR R
POST SL F6137-32-3355
-320A NAS1611-016 .PACKING, PREFORMED 1AF 1 R
320C NAS1611-016A .PACKING, PREFORMED 1AF 1 R
POST SL F6137-32-865
320D 7016MRL952P4 .PACKING, PREFORMED VF9023 1BCDE 1 R
POST SB C24736-32-3126 GHJK
POST SB C24736-32-3166
-321A 7016MRL952P4 .DELETED R
-330A NAS1611-015 .PACKING, PREFORMED 1AF 1 R
330C NAS1611-015A .PACKING, PREFORMED 1AF 1 R
POST SL F6137-32-865
330D 7015MRL952P4 .PACKING, PREFORMED VF9023 1BCDE 1 R
POST SB C24736-32-3126 GHJK
POST SB C24736-32-3166
-331A 7015MRL952P4 .DELETED R
-340A NAS1611-112 .PACKING, PREFORMED 1 R
340C NAS1611-112A .PACKING, PREFORMED 1
POST SL F6137-32-865
350A C63559-4 .PLATE, INSTRUCTION 1ABCD 1 R
E
350B C63559-11 .PLATE, INSTRUCTION 1FGHJ 1 R
K
PRINTED IN FRANCE

-Item not illustrated

32--- 57--- 01
Page 1002-03
MAR 17/15

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