CASE- IIA

PUMP CALCULATION

P-8151

JETTY LOADING PUMP

OPERATION MODE -3
 A 28/04/2012 Issued for Review SG SK

Rev. Date Description By Chk.

 SK

Appd.
 PUMP CALCULATION Job No ES-2012-007
P-8151 Doc. No PR-CAL-002
Rev. A
OPERATION MODE -3
Date 28/04/2012

OBJECTIVE

The objective of this calculation is to perform hydraulic calculations to check the adequacy of existing
pump P-8151 with present 379 mm impeller diameter and 1450 rpm in operation Mode-3. (In operation
Mode 3 , existing pump P-8151 transfers Propylene oxide to CSL battery limit and new pump P-8103
does not operate)

BASIS

Fluid Pumped Heavy Aromatics

Pumping Rate Normal 3.60 m³/hr
Pump Flow Design 3.60 m³/hr
Temp. 30 °C
Density 963 kg/m³
Viscosity 2.36 cP
Static Head (Suction) 0.3 m
Suction Pressure 0.01 kg/cm² g (10 mbar, per shown in PID)
Static Head (Disch.) 6.7 m
Destination Pressure 0.61 kg/cm² g (Note 3)
Vapor Pressure 0.09367 kg/cm² a

SCHEMATIC DIAGRAM
Suction line: Section A-B-C (6" & 10" Line)
Discharge line: Section E-G (10" line) & G-H-K-L (4" Line)

EL: 15.007 m
K

L
CSL BL
Existing 10"
Disch. Line EL: 5.82 m

T-8103

E 10" 4"
1 1/2" H EL: 1.2 m
EL: XXm G
A C
LLL: 0.3 m A 6" P-8151
4"
F 4"
EL: 2.145 m
D
P-8103
Friction Losses in Suction & Discharge Piping :

Section Pipe ID Straight Des.Flow Velocity Friction Equiv. DP

mm Length,m m³/hr m/s Factor Length, m kg/cm²
A-B-C (6") 40.9 5 3.60 0.760 0.031 9 0.0185
A-B-C (10")
E-G #REF! #REF! #REF! #REF! #REF! #REF! #REF!
G-H-K-L
 PUMP CALCULATION
Product
Project:
Distribution & Export Facilities
Job No ES-2012-007
P-8151
Product
Project:
Distribution & Export Facilities
Doc. No PR-CAL-002
Rev. A
OPERATION MODE -3
Date 28/04/2012

Fluid Pumped Heavy Aromatics

Temperature T 30 °C
Specific Gravity 0.963
Viscosity @ T 2.36 cP
Vapour Pressure @ T 0.0937 kg/cm² a
Volume Flow @ T 4 m³/hr

Pump Discharge Pressure :

Destination Pressure 0.61 kg/cm² g
Static Head 0.645 kg/cm²
Frictional Loss #REF! kg/cm²
Other 0.00 kg/cm²

Discharge Press. #REF! kg/cm² g

#REF! kg/cm² a #REF! Mlc

Pump Suction Pressure :

Source Pressure 0.01 kg/cm² g

Static Head 0.03 kg/cm²
Other 0.00 kg/cm²
Line Loss 0.0185 kg/cm²

Suction Press. 0.02 kg/cm² g

1.05 kg/cm² a 10.9 Mlc

Differential Pressure : #REF! kg/cm2 #REF! mLC

NPSH (A)
Suction pressure 1.05 Kg/cm2 a
Vapor pressure 0.0937 Kg/cm2 a
Net suction pressure 0.96 Kg/cm2 a
Actual NPSH 9.98 m
Safety Margin 0.00 m
NPSH (A) 9.98 m

Hydraulic Power : #REF! kW

Hydrualic HP #REF! HP

NOTES:
1. Suction static head is based on 0.6 m LLL in T-8103 and max. suction elevation (2.345 m) .
2. Discharge static head is based on 1.2 m P-8151 discharge nozzle elevation and maximum
elevation (15.007 m) in delivery line. Syphoning effect in discharge line is neglected.
3 Destination pressure is adujsted mannually so as that P-8151 develope head (50 m)
corresponding to 35 m3/hr flow.
 PUMP CALCULATION Job No
P-8151 Doc. No
Rev.
OPERATION MODE -3
Date
HYDRAULIC CALCULATION- 6" SECTION OF SUCTION PIPE (SEGMENT A-B-C)

FLUID DATA
Fluid Description Heavy Aromatics Density
Flowrate (Design) 4 m3/h Viscosity

PIPE DATA CALCULATION

Pipe Size (NPS) 1.5 inch Straight Length
Pipe MOC CS Flow area (A )
Schedule No 40s Velocity (V)
Pipe ID (D1) 0.0409 m Relative Roughness (ε /D1)
Pipe Roughness 0.045 mm Reynolds Number ( NRe )
Friction Factor ( f )

No. of
Fittings Description L/D
fittings
90 Degree Standard Elbow 30
45 Degree Standard Elbow 16
90 Degree long Radius Elbow 20 2
90 Degree Street Elbow 50
45 Degree Street Elbow 26
Elbow /Bend
15 mitre bend 4
30 mitre bend 8
45 mitre bend 15
60 mitre bend 25
Square Corner Elbow 57
Ball Valve Std. bore 6 1
Std Tee, flow through run 20
Tee
Std Tee, flow through branch 60
Foot Valves with With poppet lift-type disc 420
Strainer With leather-hinged disc 75
Full open 13
Conventional Wedge Disc, 3/4 open 35
Gate Valve
Double Disc or Plug Disc 1/2 open 160
1/4 open 900
Globe Valve 340
Conventional Swings Full open 135
Clearway Swing Full open 50
Check Valve Globe Lift or Stop Full open 340
Angle Lift or Stop Full open 145
In-LineBall Full open 150
Butterfly Valve 6" and larger 20
Pipe entrance K= 0.5 -
Pipe exit K=1 -
Sudden Expansion θ > 45 D2 =0.25 39.98 1
D1 D2
Other Gradual expansion θ < 45 D2 =0.30 31.21
Reducer (θ < 45o) D1 D2 D2 =0.03 44.51
 Other

D1 D2
Reducer (θ > 45o) D2 =0.03 64.95 0

Equivalent Length- Fittings

Equivalent Length- Total ( Straight length + Equi. Length -fittings)
Pressure drop
 ES-2012-007
PR-CAL-002
A
28/04/2012
IPE (SEGMENT A-B-C)

962.63 kg/m3
0.00236 Kg/m.s

CALCULATION
5 m
0.00132 m2
0.76 m/s
0.00110
12666.09842533
0.031

Equi.
Length, m
0
0
1.7
0
0
0
0
0
0
0
0.3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1.64 θ = 60 deg

0 θ = 45 deg
 0 θ = 60 deg

4
9 m
0.01848 Kg/cm2