DAIL

OPERATION DEPARTM

S.no Job Code Tag

1 310-M-04-001 310-PO4 A

2 310-M-04-002 310-EO2 A/B

3 310-M-04-003 310-FCV 12A/B

4 310-M-04-004 310-ME-21
5 310-M-04-005 310-ME-22
6 310-M-04-006 310-PO3 A

7 310-M-04-007 310-PO2 A/B

8 310-M-04-008 310-FCV012 A/B

9 310-M-04-009 310-PO1 C
10 310-M-04-010 310-P3A
11 310-M-04-011 310-PO1 A

12 310-M-04-012 310-PO4 B

13 310-M-04-013 310-P3A
14 310-M-04-014 310-P1A
15 310-M-04-015 310-P4A
16 310-M-04-016 310-E0A2G
17 310-M-04-017 310-EA01E
18 310-M-04-018 310-P02B

19 310-M-04-019 310-PO4 A

20 310-M-04-020 310-PO3 B

21 310-M-04-021 310-PO4 C
22 310-M-04-022 377-V50 B

23 310-M-04-023 310-PO4 C

24 310-M-04-024 310-PO2 B

25 310-M-04-025 310-PO4 C

26 310-M-04-026 310-PO4 B

27 310-M-04-027 310-VO4

28 310-M-04-028 310-VO5

29 310-M-04-029 310-PO3 B
30 310-M-04-030 310-PO3 B
31 310-M-04-031 310-PO4 B

1 311-M-04-001 311-PO5 A

2 311-M-04-002 311-EO2

3 311-M-04-003 311-FCV 03
4 311-M-04-004 311-P05A

5 311-M-04-005 311

6 311-M-04-006 311-PO3 A/B

7 311-M-04-007 311-PO2 B
8 311-M-04-008 311-FCV 004

9 311-M-04-009 311-PO3 B

10 311-M-04-010 311-P4C
11 311-M-04-011 311-P3B

12 311-M-04-012 311-P3 A/B

13 311-M-04-013 311-PO3 A/B

14 311-M-04-014 311-PO2 C
15 311-M-04-015 311-PO4 B/C
16 311-M-04-016 311-PO3 A
17 311-M-04-017 311-PO4 A/C
18 311-M-04-018 311-PO1 C
19 311-M-04-019 311-P04
20 311-M-04-020 311-PO3 A/B
21 311-M-04-021 311-P3B
22 311-M-04-022 311-FCV004

23 311-M-04-023 311-PO6 A

24 311-M-04-024 311-PO3 A/B

25 311-M-04-025 311-E03

25 311-M-04-026 311-EA01 B

25 311-M-04-027 311-PO3 A/B

1 312-M-04-001 MPS Line

2 312-M-04-002 312-PIC002

3 312-M-04-003 312-PO50 A

4 312-M-04-004 MPS Line

5 312-M-04-005 MPS Line
6 312-M-04-006 312-SN02
7 312-M-04-007 312VO1

8 312-M-04-008 312-E01 to E02

9 312-M-04-009 312-CO3

10 312-M-04-010 312-P50 B

11 312-M-04-011 312-ME-24

12 312-M-04-012 MPS Line

13 312-M-04-013 312-SN016
14 312-M-04-014 312-KO2 A
15 312-M-04-015 312-V07
16 312-M-04-016 312-S01

17 312-M-04-017 312-CO3

18 312-M-04-018 312-PIC021
19 312-M-04-019 312-K01A
20 312-M-04-020 312-CO3
21 312-M-04-021 312-PO1 A
22 312-M-04-022 312-HV004

23 312-M-04-023 312-PO8 A

24 312-M-04-024 312-PO5
25 312-M-04-025 312-PO7 B
26 312-M-04-026 312-PO1 A
27 312-M-04-027 312-PO1 A/B
28 312-M-04-028 312HV004
29 312-M-04-029 312-PO2A
30 312-M-04-030 312-PV021
31 312-M-04-031 312-PV021
32 312-M-04-032 312-HV004
33 312-M-04-033 312-K01A
34 312-M-04-034 312-K02B
35 312-M-04-035 312-VO7

36 312-M-04-036 312-ME2

37 312-M-04-037 312-PO A

38 312-M-04-038 312-P50 A

39 312-M-04-039 312-PV21

40 312-M-04-040 312-P50 A/B

41 312-M-04-041 312-VO9

42 312-M-04-042 312-KO1 A/B

43 312-M-04-043 312-EA01 D

44 312-M-04-044 312-KO1 B

45 312-M-04-045 312-KO2 A

46 312-M-04-046 312-KO1 B
47 312-M-04-047 312-KO2 B

1 312X-M-04-001 312X
2 312X-M-04-002 312X
3 312X-M-04-003 312X-PO7 B

4 312X-M-04-004 312X

5 312X-M-04-005 312X ME25

6 312X-M-04-006 312X PO21 B

7 312X-M-04-007 312X Zbelt

8 312X-M-04-008 312X Zbelt

9 312X-M-04-009 312x-VO21

10 312X-M-04-010 312X

11 312X-M-04-011 312X
12 312X-M-04-012 312X
13 312X-M-04-013 312x-VO21
14 312X-M-04-014 312-PO7 A
15 312X-M-04-015 312-ME-21

16 312X-M-04-016 312-ME-22

16 312X-M-04-017 312-SO1
17 312X-M-04-018 312-ME21
18 312X-M-04-019 312-PO7 B
19 312X-M-04-020 312-ME21

20 312X-M-04-021 312X-ME10

21 312X-M-04-022 312-ME21

22 312X-M-04-023 312x-VO21

ADDIT
1
2
3
 DAILY MAINTENANCE ST
OPERATION DEPARTMENT

Category
Description (A,B,C,S)

A=Most Urgent
B=Urgent
C=Normal
S=Shutdown

310-AT
310-PO4 A lubrication oil leakage to be removed. C

310-EO2 A/B condensate drain lines extension required. C

310-FCV 12A/B condensate bleeder line to be extended to the floor. C

310-ME-21 agitator having sound. C

310-ME-22 agitator having sound. C
310-PO3 A buffer vessel nitrogen vent is leaking. B

310-PO2 A/B cooling water flow indicator is stuck. C

310-FCV012 A/B condensate bleeder and 310-E4 CWR bleeder lines to be
extendeduptofloor. C
310-PO1 C cooling water lines are plugged. B
310-P3A lube oil level to be makeup B
310-PO1 A cooling water flow indicator not working. C

310-PO4 B bearing temperature observed high. B

310-P3A lube oil level to be makeup B
310-P1A lube oil level to be makeup B
Filling line valve is out of order B
belt to be greased B
to be checked for abnormal sound B
Cooling water flow indicator leakage B

Bearing temperature is high. B

Buffer vessel temperature is high. B

Buffer vessel temperature is high. B

Tracing steam line cindensate to be removed. B

Cooling water supply lineto be deplugged. B

Steam trape to be fixed. B

Steam trape to be fixed. B

Buffer vessel temperature is high. B

Condensate dripping from steam coil, to be drain properly. B

Spark arrestor to be installed at slop oil inlet flange. C

CW supply lines to be deplugged. B
Buffer vessel CW lines to be deplugged. B
Buffer vessel temperature is high. B

311-NSW
311-PO5 A outlet flange has leakage. S

311-EO2 condensate drain lines extension required. C

311-FCV 03 condensate bleeder line to be extended to the floor. C
311-P05A abnormal sound to be rectified C

Demine water service point to be required near 311- SO1 C

311-PO3 A/B cooling water supply and return lines to be deplugged. B

311-PO2 B lube oil to be replaced. B
311-FCV 004 bypass valve is passing, need to be replaced. S

311-PO3 B cooling water return lines having leakage. C

311-P4C lube oil level to be makeup B
311-P3B cooling water flow indicator to be cleaned C

311-P3 A/B cooling water flow indicator is not working. C

311-PO3 A/B cooling water flow indicator is not working. B

311-PO2 C cooling water flow indicator not working. B
Bearing temperature is high. B
Seal flushing line is plugged. B
Cooling water return lines is plugged. B
Lube oil need to be replaced. B
lubrication oil to be replaced B
311-PO3 A/B cooling water supply and return lines to be deplugged. B
Buffer fluid vessel temperature found high. B
Bypass line required insulation. B

Oil level to be maked up. B

Cooling water supply and return valve to be replaced. B
Tube cleaning required. S

To be checked for vibration. B

Cooling water supply and return valve to be replaced. B

312-SR
Insulation rope to be installed at MP steam drain line at BL. B
312-PIC002 steam tracing to be provided. C

312-PO50 A leakage at shaft side to be removed.

B
Steam traps to be assemble at MP steam line at BL. C
Steam trap at LPS BL line to be installed. C
312-SN02 to be assembled back C
312VO1 and VO2 MPS line short bolting to be removed. C
312-E01 to E02 valve is to be made operative. ( As per karar sb its gear are
damage ) therefore you are requested to arrange it on priority because it may
lead to shutdown of unit. S

312-CO3 plant air inlet NRV malfunctioning.

A
312-P50 B seal leakage to be removed. B

312-ME-24 (Deduster) bags spring need to be installed.

C
Sulfur rundown line oppposit 312 B/L North side condensate line after trap to
be modify to protect fire water line from damage. B
312-SN016 leakage is observed on steam side. B
312-KO2 A suction filter to be cleaned. B
312-V07 vent cleaning ojn C
312-S01 vent cleaning job. C
To remove temporary spool at plant air line and connect permenant spool
after NRV maintenance job done. C
312-PIC021 control valve to be removed B
312-K01A suction filter cleaning to be carried out C
Plant air NRV to be installed after maintenance job. B
312-PO1 A buffer vessel drain valve to be change. B
2" adopter and 2" blind wedge to be installed at HV004 line. B

312-PO8 A seal leakage to be removed.

B
312-PO5 leakage to be rectified. B
312-PO7 B leakage to be rectified. B
312-PO1 A buffer vessel drain blind to be installed. C
312-PO1 A/B oil to be maked up. B
312HV004 nipple and hose pipe to be installed. B
Seal leakage to be removed. B
Valve to be installed, blind revert and wedge removed. B
Tracing steam flange to be maked up. B
Wedge to be removed. B
Oil filling required B
Discharge line insulation required B
Vent cleaning required. B

Mesh screener to be installed at inlet of ME2(100 to 150 micron)

B
Oil to be maked up. B

Pump assemble job to be done.

B

Scafolding to be removed.
B

oil makeup required.

B

Earthing clamp need to be fixed.

C
Sound proofing to be installed. B

belt to be replaced. B

Suction filter cleaning required. B

Suction filter cleaning required. B

oil makeup required. B
oil makeup required. B

312X-SS
312X liquid sulfur line insulations missing at BL. C
312-X discharge side brush to be replaced B
312X-PO7 B gear side leakage to be removed. B
Reference to the job 312X-00002, further need to be fix properly to avoid
sulfur leakage. B
312X ME25 filter need to be cleaned, due to high delta pressure. C

312X PO21 B discharge valve gland to be replaced.

B
312X Zbelt allignment required due to sound and vibration. A

312X Zbelt Roller bearing to be replaced, also check its motor for vibration.
B

Vibrator not working properly

B
Conveyor and Z-belt cover need to be modified for easy handling of sulphur
granules B
Conveyor belt cooling water return trays and line to be cleaned B
Replacement of brush beneath the steel belt. B
Silo top leakage to be removed. B
seal leakage to be removed. A
Install two cooling water sprinkles nozzel A

Sulfur manual feed valve to be replaced.

B
Vent cleaning required. B
Distributor leakage to be removed. B
Discharge valve gland leakage to be removed. B
Viper and scraper to be replaced. A

Scafolding to be removed.
B

Distributor steam leakage to be removed.

B
Scaffolding to be removed. B

ADDITIONAL JOBS RASIED BY UNIT E

TENANCE STATUS

Job Duration
Operation Remarks
Raised on (Days)

mm/dd/yyyy

310-ATU
438
1/29/2018

428
2/8/2018

2/19/2018 417

2/21/2018 415
2/21/2018 415
3/26/2018 10

379
3/29/2018

378
3/30/2018
4/4/2018 0
4/5/2018 0
4/9/2018 1

1
4/9/2018
4/16/18 0
4/16/18 0
4/16/18 361
4/16/18 361
4/16/18 0
4/17/18 0

4/19/18 358

4/19/18 Temperature still high, check it again. 358

4/20/18 0
 4/23/18 0

4/23/18 0

4/24/18 0

4/24/18 0

4/24/18 0

4/24/18 353

4/24/18 353

4/26/18 351
4/26/18 351
4/26/18 351
0

311-NSWT
2/2/2018 434

428
2/8/2018
2/19/2018 417
3/5/2018 403

3/7/2018 401

4/2/2018 0
4/4/2018 0
4/4/2018 373

373
4/4/2018
4/5/2018 0
4/5/2018 0

371
4/6/2018

Not completed, check again 368

4/9/2018
4/10/2018 0
4/11/2018 2
4/12/2018 6
4/12/2018 0
4/13/2018 0
4/16/2018 0
4/18/2018 1
4/18/2018 1
4/23/18 354

4/23/18 0

4/24/18 353
4/24/18 Unit is down every second day. 353

4/24/18 353

4/25/18 352

312-SRU
2/1/2018 435
2/8/2018 428

59
2/12/2018
2/15/2018 421
2/20/2018 416
3/5/2018 403
3/9/2018 399

394
3/14/2018

18
3/19/2018
3/21/2018 387

387
3/21/2018

381
3/27/2018
4/2/2018 0
4/3/2018 0
4/3/2018 0
4/3/2018 0

4/4/2018 2

4/4/2018 0
4/5/2018 0
4/6/2018 0
4/6/2018 0
4/6/2018 0

4/9/2018 368

4/9/2018 368
4/9/2018 368
4/9/2018 368
4/9/2018 0
4/9/2018 0
4/9/2018 0
4/10/2018 2
4/13/2018 1
4/13/2018 364
4/16/18 361
4/16/18 361
4/17/18 0

4/17/18 360

4/20/18 0

4/20/18 3

4/23/18 354

4/24/18 0

4/24/18 0

4/24/18 353

4/25/18 352

4/25/18 352

4/25/18 352

4/26/18 351
4/26/18 351

312X-SSU
2/12/2018 424
3/12/2018 396
 3/19/2018 389

23
3/22/2018
3/26/2018 382

380
3/28/2018
4/6/2018 0

2
4/9/2018

4/11/18 366

4/11/18 7

4/11/18 2
4/11/18 366
4/12/18 1
4/13/18 364
4/16/18 Kindly attained today 2

4/16/18 361

4/17/18 1
4/17/18 0
4/17/18 0
4/17/18 1

4/23/18 354

4/24/18 353

4/26/18 351

RASIED BY UNIT ENGR IN CASE OF EMERGENCY.

 From
1st April
2018
DATE to
15th April
MAINTENANCE DEPARTMENT 2018
OPERATION DEPARTMENT

Status
Maintenance Cause/Remarks (If any) Closed Date (O,P,IP)

O=Open
C=Closed
mm/dd/yyyy IP=In
Progress

Oil seal will be replaced. IP

Scaffolding erected.

Measurement have been taken. Contractor to be

briefed tomorrow for execution of this IP
modification job.

Measurement have been taken. Contractor to be

briefed tomorrow for execution of this IP
modification job.
Under observation IP
Under observation IP
Job Done 4/5/2018 C
Job attended but indicator is not working due to
breakage of Indicator Glass. It will be replaced IP
after availabilty of spare glass.

Job in progress. IP

Job Done 4/4/2018 C

Job Done 4/5/2018 C
Job Done 4/10/18
Checked by inspection. Temperature is in normal 4/10/18 C
operating range.
Job Completed. 4/16/18 C
Job Completed. 4/16/18 C
Job Done. 19.4.18 C
Job Done. 19.4.18 C
Checked by inspection and found okay 4/16/18 C
Job Done 4/17/18 C
Inspection team didn’t arrived to check but pump
seems OK as per maintenance team.
Job Done O
Job Done. 4/20/18 C
23.4.18
Job Done. 4/23/18 C
23.4.18
Job Done. 4/23/18 C
23.4.18
Job Done. 4/24/18 C
24.4.18
Job Done. 4/24/18 C
24.4.18
Job Done. 4/24/18 C
24.4.18
Job Done. O
25.4.18
Job Done. O
25.4.18

Job Done. C
Checked by operations and found OK

Measurement have been taken. Contractor to be

briefed tomorrow for execution of this IP
modification job.
O
Not attended today. O

Measurement have been taken. Contractor to be

briefed tomorrow for execution of this IP
modification job.
Job Done 4/2/2018 C
Job Done 4/4/2018 C
Job done on 20.4.18 C
C/W Sight glass has some leakage. Glass to be IP
replaced after availability.
Job Done 4/5/2018 C
Job Done 4/5/2018 C

Flow indicator will be replaced after availabilty. IP

Attended again on 17.4.18 O

Job Done
Job Done 4/10/2018 C
Temperature are in range. 4/13/18 C
Job Done 4/18/18 C
Job Done 4/12/18 C
Job Done 4/13/18 C
Job Done 4/16/18 C
Job Done 19.4.18 4/19/18 C
Job Done 19.4.18 4/19/18 C
Insulation contractor not available. O
Job Done. 4/23/18 C
23.4.18
Please refer to 311-M-04-027 O
Shutdown job O

Communicated to inspections. Results awaited. O

Not spared to attend the job today

25.4.18

In progress. IP
Not attended today. O
Mechanical seal replacement Job Completed. 4/12/2018 C
Pump handed over to ops.
Not attended today. O
O
Job in progress IP
Job in progress IP

New Valve is being urgently procured under NOR # IP

WHF-2815.

New NRV installed after procurement on urgent 4/6/2018 C

basis. Job Completed.
To be attended after P50A job O
Springs currently not available and under
procurement through LMC via LM-6166 IP
PO has been issued to vendor.

Job Done C

Job Done 4/2/2018 C

Job Done 4/3/2018 C
Job Done 4/3/2018 C
Job Done 4/3/2018 C
Spool piece dismantled and NRV installed back. 4/6/2018 C
Job Completed.
Job Done 4/4/2018 C
Job Done 4/5/2018 C
NRV installed back. Job Completed. 4/6/2018 C
Job Done 4/6/2018 C
Job Done 4/6/2018 C
seal replacement job , it will be planned during the IP
week .
Job Done C
To be attended after z belt job. O
Job Done. 18.4.18 C
completed 4/9/18 C
Job Completed. 4/9/2018 C
Job Completed. 4/9/2018 C
Job Completed. 4/12/18 C
Job Completed. 4/14/18 C
Job Done IP
Job Done IP
Not attended today. O
Job Done 4/17/18 C
Discussed to have joint SITE visit for the installation IP
plan.
312-P01A oil make up job done. 4/20/18 C
Mechanical seal replacement Job Completed. 4/23/18 C
Pump handed over to ops.

Contractor was contacted but not available today. O

Job Done. 4/24/18 C

24.4.18
Job Done. 4/24/18 C
24.4.18
Not attended today. O
Job Done.
25.4.18
Job Done.
25.4.18
Job Done.
25.4.18

Not attended today. O

Hold by ops. O
To be attended after z belt job. O

Job Completed. 4/14/2018 C

Not attended today. O

Complete valve needs to be replaced. It will be IP
done after availabilty of spare valve.
Alignment done. 4/6/2018 C

Job Completed. 4/11/2018 C

Need regulator to adjust for proper required O

pressure

Completed 4/18/18 C

Completed 4/13/18 C
Brush not available. O
Completed 4/13/18 C
In progress IP
Job Done 4/18/18 C
Valve not available in spares. IP
Installed valve serviced.
Job Done 4/18/18 C
Job Done 4/17/18 C
Job Done 4/17/18 C
Job Completed. 4/18/18 C

Contractor was contacted but not available today. O

Not spared today. O

25.4.18