DC/DC Converter

PV15-27Bxx Series
New energy 100-1200VDC over wide and over high FEATURES
input voltage isolation converter
 Input voltage up to 1200VDC
 12:1 ultra-wide input voltage range: 100 ~ 1200VDC
 Industrial grade operating temperature: -25℃~70℃
 4000VDC high isolation voltage
 High efficiency, Low ripple& noise
 Over output voltage protection(automatic recovery)
 Short circuit protection(automatic recovery)
 Input against reverse protection
 MTBF>300,000 hours
 High reliability, long life
 Offer custom products

RoHS
PV15 series -----is 100-1200VDC input voltage regulated DC-DC converter. which has advantages such as high surge resistance, high
efficiency, high reliability, low power consumption and high safety isolation. The series products are widely used in industries such as
industrial control and electricity Application circuits should be referred to the conditions with weak electromagnetic compatibility.

Selection Guide
Max. Capacitive Load(µF)
Nominal Output Voltage Efficiency
Model Output Power (Normal temperature full
and Current(Vo/Io) (200VDC, %/Typ.)
load)
PV15-27B12 12V/1.25A 78 2000
PV15-27B15 15W 15V/1A 79 1200
PV15-27B24 24V/0.625A 80 680

Input Specifications
Item Operating Conditions Min. Typ. Max. Unit
Input Voltage Range 100 -- 1200 VDC
200VDC -- -- 92
Input current 600VDC -- -- 31 mA
1200VDC -- -- 17
200VDC -- 7 --
Inrush current 600VDC -- 23 -- A
1200VDC -- 50 --
External input fuse 3.15A Slow fusing
Hot Plug Unavailable

Output Specifications
Item Operating Conditions Min. Typ. Max. Unit
Output Voltage Accuracy -- ±1 ±2
Line Regulation Full load -- ±0.5 ±1 %
Load Regulation 10%-100% load -- ±0.5 ±1
Ripple & Noise* 20MHz bandwidth (peak-peak value) -- 100 200 mV
Temperature Drift Coefficient -- ±0.02 -- %/°C
Short Circuit Protection Continuous, self-recovery
PV15-27B12 (Feedback-clamp) Voltage limited < 15V
Over-voltage Protection PV15-27B15 (Feedback-clamp) Voltage limited < 19V
PV15-27B24 (Feedback-clamp) Voltage limited < 27V
Min. Load 0 -- -- %
Delay Time 200~1200VDC -- -- 1 s
Note: * Ripple and noise are measured by “parallel cable” method, please see AC-DC Converter Application Notes for specific operation.

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DC/DC Converter
PV15-27Bxx Series

General Specifications
Item Operating Conditions Min. Typ. Max. Unit
Isolation Voltage Input-output Test time: 1min 4000 -- -- VDC
Operating Temperature -25 -- +70
°C
Storage Temperature -25 -- +105
Storage Humidity -- -- 95 %RH
Wave-soldering 260±5℃; time:5~10s
Welding Temperature
Manual-welding 360±10℃; time:3~5s
Switching Frequency -- 65 -- kHz
Power Derating +50°C to +70°C 3 -- -- %/°C
MTBF MIL-HDBK-217F@25°C > 300,000 h

Physical Specifications
Casing Material Black flame-retardant and heat-resistant plastic (UL94-V0)
Horizontal package 70.00*48.00*23.50 mm
A2 chassis package 96.10*54.00*32.00 mm
Package Dimensions
A3 chassis package 99.00*54.00*32.00 mm
A4 rail package 96.10*54.00*36.60 mm
Horizontal package/ A2 chassis package/
Weight 113 g /170 g /170 g /210 g(Typ.)
A3 chassis package/ A4 rail package
Cooling method Free convection

EMC Specifications
CE CISPR22/EN55022, CLASS A(See Fig. 2 for recommended circuit)
EMI
RE CISPR22/EN55022, CLASS A(See Fig. 2 for recommended circuit)
ESD IEC/EN61000-4-2 ±6KV/±8KV Perf. Criteria B
RS IEC/EN61000-4-3 10V/m perf. Criteria A
EFT IEC/EN61000-4-4 ±4KV (See Fig. 2 for recommended circuit) perf. Criteria B
Surge IEC/EN61000-4-5 ±2KV (See Fig. 2 for recommended circuit) perf. Criteria B
EMS
CS IEC/EN61000-4-6 10 Vr.m.s perf. Criteria A

PFM IEC/EN61000-4-8 10A/m perf. Criteria A

Voltage dips, short interruptions

IEC/EN61000-4-11 0%-70% perf. Criteria B
and voltage variations immunity

Product Characteristic Curve

Te mperature Derating Cur ve Input Vo ltage De rating Curve
Output Pow er Percen tage(%)
Output Power Percent age(%)

100 100

80

60
Input volt age:100~1200VDC Ambient temperat ure:25℃
40 40
30
20

-25 50 70 100 200 1000 1200

Ambient Temperature( ℃ ) Input Voltage（ VDC）

Note: ①Input voltage should be derated based on temperature derating when it is 100~200 VDC,1000~1200VDC;
②This product is suitable for use in natural air cooling environments, if in a closed environment, please contact our company’s FAE.

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DC/DC Converter
PV15-27Bxx Series

Design Reference
1. Typical application circuit
FUSE N TC C1 C2 T VS Model C1 C2 TVS tube
+I N PUT +V in +Vo

+ PV15-27B12 0.22µF/50V 120µF/25V SMCJ15A

RL
MOV DCD C
PV15-27B15 0.22µF/50V 120µF/25V SMCJ20A
-Vo
- IN PUT - Vi n PV15-27B24 0.22µF/50V 68µF/35V SMCJ33A

Fig. 1: Typical application circuit

Note:
Output filtering capacitor C2 is electrolytic capacitor, it is recommended to apply electrolytic capacitor with high frequency and low resistance. For
capacitance and current of capacitor please refer to manufacture’s datasheet. Capacitance withstand voltage derating should be 80% or above. C1 is
ceramic capacitor, which is used to filter high-frequency noise. TVS is a recommended component to protect post-circuits if converter fails.
2. EMC solution-recommended circuit
FU SE NTC LDM 1
+INP UT + +Vin +Vo
C3 R3
+
C4 R4 C1 C2 + TVS RL
M OV +
C5 R5 DCDC
LDM 2 +
C6 R6
-INPU T -Vin -Vo

Fig 2: EMC application circuit with higher requirements

Fig 3: Recommended EMC circuit-PCB layout

Suggestions for safety regulation and wiring width: wire width ≥3mm, distance between wires ≥6mm, and distance between wire and
ground ≥6mm

Element model Recommended value

MOV S14K1000
C3, C4, C5, C6 22μF/400VDC
R3, R4, R5, R6 1MΩ/350V/2W
NTC 5D-9
LDM1, LDM2 1.2mH/0.5A
FUSE 3.15A, Slow fusing, necessary

3. For more information about Mornsun EMC Filter products, please visit www.mornsun-power.com to
download the Selection Guide of EMC Filter

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DC/DC Converter
PV15-27Bxx Series

Dimensions and Recommended Layout

THIRD ANGLE PROJECTION

∅1.50 [∅0.059]
23.50 [0.925]

6.00 [0.236]
Front View 1

2
∅1.00[∅0.039]
5

3 3

5
Note:Grid 2.54*2.54mm
48.00 [1.890]

40.00 [1.575]

23.00 [0.906]
2 Bottom View

Pin-Out
4 Pin Function
1 NC
1 2 -Vin
3 +Vin
62.00 [2.441] 4 -Vo
5 +Vo
70.00 [2.756]
Note:
Unit :mm[inch]
Pin diameter tolerances :±0.10[±0.004]
General tolerances:±0.50[±0.020] 1100100605-B0

PV15-27BxxA2 Dimensions
THIRD ANGLE PROJECTION

96.10 [3.783]

86.10 [3.390]
Pin-Out
∅3.50 [∅0.138]
Pin Function
1 -Vin
4 2 NC
1 5
46.00 [1.811]
54.00 [2.126]

3 +Vin
2 Top View 6 4 -Vo
3 7 5 NC
8 6 NC
7 NC
8 +Vo
8.50 [0.335]

32.00 [1.260]

Note:
20.60 [0.811]

Front View Unit:mm[inch]

Wire range：24~12 AWG
General tolerances:±0.50[±0.020]

1100100606-A0

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DC/DC Converter
PV15-27Bxx Series

PV15-27BxxA3 Dimensions
THIRD ANGLE PROJECTION
99.00 [3.898]
96.10 [3.783]

86.10 [3.390]

∅3.50 [∅0.138] Pin Function

1 -Vin
2 NC
4
1 3 +Vin
5

46.00 [1.811]
54.00 [2.126]

4 -Vo
2 Top View 6 5 NC
3 7 6 NC
8 7 NC
8 +Vo
15.10 [0.594]
8.50 [0.335]

Note:

32.00 [1.260]
A B
Unit:mm[inch]
Front View General tolerances:±0.50[±0.020]
A:DEGSON P/N:
2EDGRC-7.5-03P-14-100A（H）
B:DEGSON P/N:
2EDGRC-7.5-05P-14-100A（H）

1100100608-A0

PV15-27BxxA4 Dimensions
THIRD ANGLE PROJECTION

96.10 [3.783]

86.10 [3.390]

Pin Function
4 1
1 -Vin
5
46.00 [1.811]
54.00 [2.126]

2 NC
2 Top View 6 3 +Vin
3 7 4 -Vo
36.60±1.00 [1.441±0.039]

8 5 NC
6 NC
7 NC
8 +Vo
8.50 [0.335]

Front View
25.20 [0.992]

Note:
Unit:mm[inch]
Installed on DIN rail TS35
Wire range：24~12 AWG
General tolerances:±0.50[±0.020]

1100100607-A0

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DC/DC Converter
PV15-27Bxx Series

Note:
1. Packing Information please refer to 'Product Packing Information'. The Packing bag number of Horizontal package : 58220006, the
Packing bag number of A2/A3/A4 package:58220010;
2. Unless otherwise specified, data in this datasheet should be tested under the conditions of Ta=25°C, humidity<75% when inputting
nominal voltage and outputting rated load;
3. All index testing methods in this datasheet are based on our Company’s corporate standards;
4. The performance indexes of the product models listed in this manual are as above, but some indexes of non-standard model products
will exceed the above-mentioned requirements, and please directly contact our technician for specific information;
5. We can provide product customization service;
6. Specifications of this product are subject to changes without prior notice.

Mornsun Guangzhou Science & Technology Co., Ltd.

Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China
Tel: 86-20-38601850-8801 Fax: 86-20-38601272 E-mail: info@mornsun.cn

2015.03.17-B/0 Page 6 of 6
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