Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
4
5
6
7
8
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN i
MANUAL NO. TOEP C710606 15C
Copyright © 2010
YASKAWA Europe GmbH.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys-
tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of Yaskawa. No patent liability
is assumed with respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the information con-
tained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained in this publication
EN j YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
V1000
Quick Start Guide
ENGLISH
1 Safety Instructions and General Warnings . . . . . . . . . . 2
2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8 Instructions for UL and cUL . . . . . . . . . . . . . . . . . . . . . 36
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
1 Safety Instructions and General Warnings
General Warnings
WARNING
• Read and understand this manual before installing, operating or servicing this drive.
• All warnings, cautions, and instructions must be followed.
• All work must be performed by qualified personnel.
• The drive must be installed according to this manual and local codes.
• Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
The following conventions are used to indicate Safety messages in this manual:
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
EN 2 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
1 Safety Instructions and General Warnings
ENGLISH
Safety Warnings
WARNING
Electrical Shock Hazard
• Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product
must not be modified.
• Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes
after all indicators are off and measure the DC bus voltage level to confirm safe level.
• Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
• Make sure the protective earthing conductor complies with technical standards and local
safety regulations.
The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC 61800-5-1,
automatic power supply interruption in case of discontinuity of the protective earthing
conductor must be provided or a protective earthing conductor with a cross section of at least
10 mm2 (Cu) or 16 mm2 (Al) must be used.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 3
1 Safety Instructions and General Warnings
WARNING
• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
EN 4 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
1 Safety Instructions and General Warnings
ENGLISH
CAUTION
Crush Hazard
• Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
Burn Hazard
• Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.
NOTICE
Equipment Hazard
• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
• Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
• Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical
Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).
• Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 5
1 Safety Instructions and General Warnings
NOTICE
• Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must
not be modified.
• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.
Failure to comply could result in damage to the drive.
EN 6 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
2 Mechanical Installation
ENGLISH
2 Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-
plier.
• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment Conditions
Installation Area Indoors
-10°C to +40°C (NEMA Type 1)
-10°C to +50°C (Open-Chassis Type)
Ambient Temperature When using an enclosure panel, install a cooling fan or air conditioner in the
area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20°C to +60°C
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or less
Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 7
2 Mechanical Installation
Dimensions
d W1
Model Dimensions (mm) Weight
H2
H2
W1
2A0010B 108 128 129 96 118 5 - - 58 M4 1.7
2A0012B 108 128 137.5 96 118 5 - - 58 M4 1.7
2A0020B 140 128 143 128 118 5 - - 65 M4 2.4
2A0030F 140 254 140 122 248 6 13 6.2 55 M5 3.8
H1
H
EN 8 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
2 Mechanical Installation
ENGLISH
W1
d
Model Dimensions (mm) Weight
H3
H2
CIMR-VC Fig. W H D W1 H1 H2 H3 H5 D1 d (kg)
2A0030A 140 247 140 122 248 6 13 13 55 M5 3.6
2A0040A 140 247 140 122 248 6 13 13 55 M5 3.6
2A0056A 180 285 163 160 284 8 15 15 75 M5 5.3
2A0069A 220 335 187 192 336 7 15 15 78 M6 8.7
H1
H
C
4A0018A 140 247 140 122 248 6 13 13 55 M5 3.6
4A0023A 140 247 140 122 248 6 13 13 55 M5 3.6
4A0031A 180 285 143 160 284 8 15 15 55 M5 5.0
H5
D1
D
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 9
3 Electrical Installation
3 Electrical Installation
The figure below shows the main and control circuit wiring.
DC reactor Thermal Braking
(option) relay resistor
(opt)
Link
+2 +1 㪄 B1 B2
Fuses U
L1 R/L1 U/T1
Power V
Supply
L2 Filter S/L2 V1000 V/T2 M
T/L3 <1> W
L3 W/T3
Main
Switch Forward/Stop S1
Shielded
Cable
Reverse/Stop S2
Ground
External Fault S3
Fault Reset S4
Multi-speed 1 S5
Multi-speed 2 S6
+24 V 8 mA
MA Multi-function relay output
MB Fault 250 Vac / 30 Vdc (10 mA to 1A)
Multi-function 24 V (default setting)
digital inputs MC
(default setting) SINK
DIP
switch S3 SOURCE
SC
P1
During run
0V
Multi-function photo-
coupler output
Shielded ground P2 48 Vdc, 2 to 50 mA
terminal Frequency agree
Photocoupler (default setting)
PC
Pulse Input common
RP (max. 32kHz)
MP Pulse train output
+V Analog input power supply
2 kΩ +10.5 Vdc, max. 20 mA (max. 32 kHz)
A1 Multi-function analog input 1 (Output frequency)
0 to 10 V (20 kΩ) Monitor outputs
A2 Multi-function analog input 2 AM (default setting)
0 to 10 V (20 kΩ) or
Analog output
AC 0/4 to 20 mA (250 Ω) 0 to +10 Vdc (2mA)
AC (Output frequency)
H2 R−
Safe Disable Memobus comm.
inputs S+ RS-485/422
H1 max. 115 kBps
S−
HC IG
Symbols:
Use twisted pair cables. Indicates a main circuit terminal.
EN 10 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
3 Electrical Installation
ENGLISH
Wiring Specification
Main Circuit
Use the line filters listed up in the table below when wiring the main circuit. Make sure not
to exceed the given tightening torque values.
Main Circuit Terminal Sizes
Recom.
Model EMC Filter [Schaffner] Motor cable R/L1,S/L2,T/L3,
CIMR-VC U/T1,V/T2,W/T3, - , B1, B2
(mm²)
+1, +2
BA0001 2.5 M3.5 M3.5 M3.5
BA0002 FS5855-10-07 2.5 M3.5 M3.5 M3.5
BA0003 2.5 M3.5 M3.5 M3.5
BA0006 2.5 M4 M4 M4
FS5855-20-07
BA0010 4 M4 M4 M4
BA0012 FS5855-30-07 6 M4 M4 M4
BA0018 FS5855-40-07 10 M5 M5 M5
2A0001 2.5 M3.5 M3.5 M3.5
2A0002 2.5 M3.5 M3.5 M3.5
FS5856-10-07
2A0004 2.5 M3.5 M3.5 M3.5
2A0006 2.5 M3.5 M3.5 M3.5
2A0010 2.5 M4 M4 M4
FS5856-20-07
2A0012 4 M4 M4 M4
2A0020 FS5856-30-07 6 M4 M4 M4
2A0030 FS5973-35-07 10 M4 M4 M5
2A0040 FS5973-60-07 16 M4 M4 M5
2A0056 25 M6 M5 M6
FS5973-100-07
2A0069 35 M8 M5 M6
4A0001 2.5 M4 M4 M4
FS5857-5-07
4A0002 2.5 M4 M4 M4
4A0004 2.5 M4 M4 M4
4A0005 2.5 M4 M4 M4
FS5857-10-07
4A0007 2.5 M4 M4 M4
4A0009 2.5 M4 M4 M4
4A0011 FS5857-20-07 2.5 M4 M4 M4
4A0018 6 M4 M4 M5
FS5972-35-07
4A0023 10 M4 M4 M5
4A0031 10 M5 M5 M5
FS5972-60-07
4A0038 16 M5 M5 M6
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 11
3 Electrical Installation
EN 12 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
3 Electrical Installation
ENGLISH
Non-Time Delay Fuse Type
Model Class-T Fuse Type Fuse Ampere (Manufacturer: Fuse Ampere
CIMR-VC (Manufacturer: Ferraz) Rating (A) Bussmann) Rating (A)
600 Vac, 200 kAIR 500 Vac, 200 kAIR
4A0018 FWH-80B 80
4A0023 FWH-100B 100
Not Available
4A0031 FWH-125B 125
4A0038 FWH-200B 200
Control Circuit
The control terminal board is equipped with screwless terminals. Always use wires within
the specification listed below. For safe wiring it is recommended to use solid wires or flexi-
ble wires with ferrules. The stripping length respectively ferrule length should be 8 mm.
Wire Type Wire size (mm2)
Solid 0.2 to 1.5
Flexible 0.2 to 1.0
Flexible with ferrule 0.25 to 0.5
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 13
3 Electrical Installation
E E
N L1
L3 L2 L1
EMC EMC
Filter Drive Drive
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Filter R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
Grounding Grounding
Surface Surface
(remove any (remove any
paint) paint)
Wiring distance as Wiring distance as
short as possible short as possible
EN 14 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
3 Electrical Installation
ENGLISH
Main and Control Circuit Wiring
Ground Connection
Take the following precautions when grounding the drive:
• The drive must always be connected to ground in accordance to the general technical stan-
dards and local regulations.
As the leakage current produced by the drive exceeds 3.5 mA, according to IEC 61800-5-
1, at least one of the conditions below must be satisfied:
–The cross-section of the protective earthing conductor must be at least 10 mm2 (Cu)
or 16 mm2 (Al).
–The power supply must be disconnected automatically in case of discontinuity of
the protective earthing conductor.
• Keep ground wires as short as possible.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 15
3 Electrical Installation
• Always make sure the ground impedance is conformed to the requirements of local safety
and installation regulations.
• Never share the ground wire with other devices such as welding machines, etc.
• Do not loop the ground wire when using more than one drive.
EN 16 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
3 Electrical Installation
ENGLISH
Control Circuit Terminals
The figure below shows the control circuit terminal arrangement. The drive is equipped with
screwless terminals.
S2 S1
R+ R- S+ S- IG S3
P1 P2 PC A1 A2 +V AC AM AC MP
There are three DIP switches, S1 to S3, located on the terminal board
SW1 Switches analog input A2 between voltage and current input
SW2 Enables or disables the internal RS422/485 comm. port terminal resistance.
Used to select sourcing (PNP)/sinking (NPN, default) mode for the digital inputs (PNP requires
SW3
external 24 Vdc power supply)
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 17
3 Electrical Installation
EN 18 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
4 Keypad Operation
ENGLISH
4 Keypad Operation
LED Operator and Keys
The LED operator is used to program the drive, to start/
stop it, and to display fault information. The LEDs indi-
cate the drive status.
STOP
Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 19
4 Keypad Operation
:
Output Frequency
Output Current
Output Voltage
XX XX XX
The Verify Menu lists up all
Verify Menu
parameters which are unequal to
XX XX XX the default setting.
The motor can not be started.
XX
Parameter Setting Mode
In the Parameter Setting Mode all
drive parameters can be set up.
XX
EN 20 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
5 Start Up
ENGLISH
5 Start Up
Drive Setup Procedure
The illustration below shows the basic setup procedure. Each step is explained more detailed
on the following pages.
START
Run the motor without load, check the operation and verify, if the
upper controller (e.g. PLC,...) commands to the drive work as
desired.
Connect the load, run the motor and check the operation
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 21
5 Start Up
Power On
Before turning on the power supply,
• Make sure all wires are connected properly.
• Make sure no screws, loose wire ends or tools are left in the drive.
• After turning the power on, the drive mode display should appear and no fault or alarm
should be displayed.
EN 22 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
5 Start Up
ENGLISH
Auto-Tuning (T1- )
Auto-Tuning automatically sets up the motor data relevant drive parameters. Three different
modes are supported
CAUTION
Never touch the motor until the Auto-Tuning is finished. Even thought the motor may not be
rotating when Auto-Tuning, voltage is still applied to the motor during the tuning process.
For Auto-Tuning enter the Auto-Tuning menu and perform the steps shown in the figure
below. The number of name plate data to be entered depends on the selected type of Auto-
Tuning. This example shows Rotational Auto-Tuning.
Drive mode Enter the Auto- Select the tuning
display Tuning Mode method
Set up all name The tuning start During the tuning the After successful tuning
plate data display appears display flashes “End” is displayed
If Auto-Tuning can not be performed for some reason (no-load operation impossible etc.),
then set up the maximum frequency and voltage in the E1- parameters and enter the
motor data manually into the E2- parameters.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 23
5 Start Up
I/O Setup
EN 24 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
5 Start Up
ENGLISH
Frequency Reference and Acceleration/ Deceleration Times
Test Run
Perform the following steps to start up the machine after all parameter settings have been
done.
1. Run the motor without load and check if all input, outputs and the sequence work as
desired.
2. Connect the load to the motor.
3. Run the motor with load and make sure that there is no vibrations, hunting or motor
stalling occurs.
After taking the steps listed above, the drive should be ready to run the application and per-
form the basic functions. For special setups like PID control etc. refer to the Technical Man-
ual.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 25
6 Parameter Table
6 Parameter Table
This parameter table shows the most impor- Par. Name Description
tant parameters. Default settings are bold Selects the stopping method when
type. Refer to the Technical Manual for a the run command is removed.
complete list of parameters. Stopping
0:Ramp to Stop
1:Coast to Stop
b1-03 Method
Par. Name Description 2:DC Injection Braking to Stop
Selection
3:Coast with Timer (a new run
Initialization Parameters command is ignored if received
Selects which parameters are before the timer expires)
Access accessible via the digital operator. Reverse
A1-01 Level 0:Operation only 0:Reverse enabled
b1-04 Operation
Selection 1:User Parameters 1:Reverse prohibited
Selection
2:Advanced Access Level
Switches the output phase order.
Selects the Control Method of the Phase Order
b1-14 0:Standard
drive. Selection
Control 1:Switch phase order
0: V/f Control
A1-02 Method DC Injection Braking
2: Open Loop Vector (OLV)
Selection
5: PM Open Loop Vector (PM) DC Sets the frequency at which DC
Note: Not initialized with A1-03! Injection Injection Braking starts when
Resets all parameters to default. b2-01 Braking Ramp to Stop (b1-03 = 0) is
(returns to 0 after initialization) Start selected. If b2-01< E1-09, DC
0:No Initialize Frequency Injection Braking starts at E1-09.
1110: User Initialize (The user Sets the DC Injection Braking cur-
Initialize DC
A1-03 must first set user parameter values rent as a percentage of the drive
Parameters Injection
and then store them using parame- b2-02 rated current.
ter o2-03) Braking
In OLV the DC excitation current is
2220: 2-Wire Initialization Current
determined by E2-03.
3330: 3-Wire Initialization
DC Inj.
Operation Mode Selection Braking
Sets the time of DC Injection Brak-
0:Operator - d1- values Time/DC
b2-03 ing at start in units of 0.01 seconds.
Frequency 1:Analog input A1 or A2 Excitation
Disabled when set to 0.00 seconds.
b1-01 Reference 2:Serial Com - RS-422/485 Time at
Selection 3:Option board Start
4:Pulse Input (Terminal RP) DC Inj.
Sets the DC Injection Braking time
0:Operator - RUN and STOP keys Braking
Run b2-04 at stop. Disabled when set to 0.00
1:Terminals - Digital Inputs Time at
b1-02 Command seconds.
2:Serial Com - RS-422/485 Stop
Selection
3:Option board connected Acceleration/ Deceleration
Accel Sets the acceleration time 1 from 0
C1-01
Time 1 to the max. output frequency.
Decel Sets the deceleration time 1 from
C1-02
Time 1 the max. output frequency to 0.
EN 26 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
6 Parameter Table
ENGLISH
Par. Name Description Par. Name Description
C1-03 V/f Pattern
Accel/Decel Set the accel/decel times 2 to 4 (set
to Input
Times 2 to 4 like C1-01/02).
C1-08 E1-01 Voltage Input Voltage
C2-01 S-Curve 1 S-curve at acceleration start. Setting
C2-02 S-Curve 2 S-curve at acceleration end. Max. Output For a linear V/f characteristics, set
E1-04
Freq. the same values for E1-07 and E1-
C2-03 S-Curve 3 S-curve at deceleration start.
09. In this case, the setting for E1-
C2-04 S-Curve 4 S-curve at deceleration end. Max. Output
E1-05 08 will be disregarded.
Voltage
Slip Compensation Ensure that the four frequencies are
• Increase if the speed is lower than Base set according to these rules or
Slip Com- E1-06 OPE10 fault will occur:
the frequency reference. Frequency
C3-01 pensation
• Decrease if the speed is higher
Gain Middle Out- E1-04 ≥ E1-06 ≥ E1-07 ≥ E1-09
than the frequency reference. E1-07
put Freq. Output voltage
• Decrease the setting when the slip
Slip Com- Mid. Output
(E1-05)
compensation is too slow. E1-08 (E1-13)
C3-02 pensation Voltage
• Increase the setting when the
Delay Time
speed is not stable.
Min. Output
Torque Compensation E1-09
Freq. (E1-08)
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 27
6 Parameter Table
A1 Signal 0:0 to +10 V (neg. input is zeroed) Sets the motor overload protection.
H3-01 Motor Over- 0:Disabled
Level Sel. 1:0 to +10 V (bipolar input)
L1-01 load Prot. 1:Standard fan cooled motor
A1 Sel. 2:Standard blower cooled motor
H3-02 Assign a function to terminal A1.
Function Sel. 3:Vector motor
Sets the input value in % at 10 V Motor Over- Sets the motor overload protection
H3-03 A1 Gain
analog input. L1-02 load Prot. time in min. Normally no change is
Sets the input value in % at 0 V Time necessary.
H3-04 A1 Bias
analog input. Stall Prevention
0:0 to +10 V (neg. input is zeroed) 0:Disabled - Motor accelerates at
A2 Signal
1:0 to +10 V (bipolar input) active acceleration rate and may
H3-09 Level Selec-
2:4 to 20 mA (9 bit input) Stall stall with too heavy load or too
tion
3:0 to 20 mA Prevention short accel time.
A2 L3-01 Selection 1:General Purpose - Hold
H3-10 Assign a function to terminal A2. during acceleration when current is
Function Sel.
Acceleration above L3-02.
Sets the input value in % at
H3-11 A2 Gain 2:Intelligent - Acceleration in the
10 V/20 mA analog input.
shortest possible time.
Sets the input value in % at
H3-12 A2 Bias Stall Prev.
0 V/0 mA/4 mA analog input. Sets the current level for stall pre-
L3-02 Level dur-
Analog Input Setting vention during acceleration.
ing Accel.
AM Enter value equal to U1- 0:Disabled - Deceleration as set.
H4-01 Monitor monitor values. Example: Enter Stall Prev.
OV might occur.
Selection “103” for U1-03. Selection
L3-04 1:General Purpose - Deceleration
during
Sets terminal AM output voltage is hold if DC bus voltage rises
H4-02 AM Gain Decel.
equal to 100% monitor value. high.
Sets terminal AM output voltage 0:Disabled - Motor stall or
H4-02 AM Bias Stall Prev.
equal to 0% monitor value. overload might occur.
L3-05 Selection
1:Decel Time 1 - Reduce speed
during Run
using C1-02.
EN 28 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
6 Parameter Table
ENGLISH
Par. Name Description Monitor Description
Stall Prev. Sets the current level at which stall Input Terminal Status
L3-06 Level dur- prevention during run starts to
ing Run operate. : ON : OFF
Reserved 1: Digital input 1
Auto-Tuning (terminal S1 enabled)
0:Rotational Auto-Tuning 1: Digital input 2
Auto-Tun- (terminal S2 enabled)
2: Terminal resistance only
T1-01 ing Mode U1-10 1: Digital input 3
3: Rotational Auto-Tuning for (terminal S3 enabled)
Selection
Energy Saving 1: Digital input 4
(terminal S4 enabled)
T1-02 Rated Power Sets the motor rated power (kW). 1: Digital input 5
(terminal S5 enabled)
Rated
T1-03 Sets the motor rated voltage (V). 1: Digital input6
Voltage (terminal S6 enabled)
Rated
T1-04 Sets the motor rated current (A).
Current Output Terminal Status
Base Sets the motor base frequency
T1-05 : ON : OFF
Frequency (Hz).
Reserved 1: Relay Output
T1-06 Motor Poles Sets the number of motor poles. (terminal MA-MC closed
U1-11 MB-MC open)
T1-07 Base Speed Sets the motor base speed (RPM).
1: Open Collector Output 1
Iron loss for determining the (terminal P1) enabled
Motor Iron
T1-11 Energy Saving coefficient.
Loss 1: Open collector Output 2
If unknown leave it on default. (terminal P2) enabled
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 29
6 Parameter Table
EN 30 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
7 Troubleshooting
ENGLISH
7 Troubleshooting
General Fault and Alarms
Faults and alarms indicate problems in the drive or in the machine.
An alarm is indicated by a code on the data display and the flashing ALM LED. The drive
output is not necessarily switched off.
A fault is indicated by a code on the data display and the ALM LED is on. The drive output
is always switched off immediately and the motor coast to stop.
To remove an alarm or reset a fault, trace the cause, remove it and reset the drive by pushing
the Reset key on the operator or cycling the power supply.
This lists up the most important alarms and faults only. Please refer to the Technical Manual
for a complete list.
LED Display AL FLT Cause Corrective Action
The software base block function is assigned
Base Block to one of the digital inputs and the input is • Check the digital inputs function selection.
off. The drive does not accept Run com- • Check the upper controller sequence.
mands.
The torque limit was reached during deceler-
ation for longer than 3 sec. when in Open • Check the load.
Control Fault
Loop Vector control • Set the torque limit to the most appropriate
• The load inertia is too big. setting (L7-01 through L7-04).
• The torque limit is too low. • Check the motor parameters.
• The motor parameters are wrong.
Control Circuit
Fault • Cycle the drive power supply.
There is a problem in the drive’s control cir-
• Initialize the drive.
to cuit.
• Replace the drive if the fault occurs again.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 31
7 Troubleshooting
EN 32 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
7 Troubleshooting
ENGLISH
LED Display AL FLT Cause Corrective Action
• Check the load.
Drive • Make sure that the drive is big enough to
The load is too heavy.
Overload handle the load.
The drive capacity is too small.
• The overload capability is reduced at low
Too much torque at low speed.
speeds. Reduce the load or increase the
drive size.
• Increase the deceleration time.
• Enable stall prevention by parameter
DC bus voltage rose too high. L3-04.
DC The deceleration time is too short. • Make sure the braking resistor and braking
Overvoltage Stall prevention is disabled. chopper are working correctly.
Braking chopper / resistor broken. • Check motor parameter settings and adjust
Unstable motor control in OLV. torque and slip compensation, AFR and
Too high input voltage. hunting prevention as needed.
• Make sure that the power supply voltage
meets the drives specifications.
Input Phase Input voltage drop or phase imbalance. • Check the power supply.
Loss One of the input phase is lost. • Make sure that all cables are properly fixed
Loose wires at the drive input. to the correct terminals.
Braking
Transistor
• Cycle the power supply.
Fault The internal braking transistor is broken.
• Replace the drive if the fault reoccurs.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 33
7 Troubleshooting
EN 34 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
7 Troubleshooting
ENGLISH
Auto-Tuning Errors
LED Operator
Display Cause Corrective Action
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 35
8 Instructions for UL and cUL
Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).
EN 36 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
8 Instructions for UL and cUL
ENGLISH
Wire Gauge Crimp Terminal Tightening Torque
mm2 Terminal Screws Model Number N m
(AWG) (lb in.)
1.2 to 1.5
M4 R5.5-4
(10.6 to 13.3)
2.0 to 2.5
M5 R5.5-5
3.5/5.5 (17.7 to 22.1)
(12/10) 4.0 to 5.0
M6 R5.5-6
(35.4 to 44.3)
9.0 to 11.0
M8 R5.5-8
(79.7 to 97.4)
1.2 to 1.5
M4 8-4
(10.6 to 13.3)
2.0 to 2.5
M5 R8-5
8 (17.7 to 22.1)
(8) 4.0 to 5.0
M6 R8-6
(35.4 to 44.3)
9.0 to 11.0
M8 R8-8
(79.7 to 97.4)
1.2 to 1.5
M4 14-4
(10.6 to 13.3)
2.0 to 2.5
M5 R14-5
14 (17.7 to 22.1)
(6) 4.0 to 5.0
M6 R14-6
(35.4 to 44.3)
9.0 to 11.0
M8 R14-8
(79.7 to 97.4)
4.0 to 5.0
M6 R22-6
22 (35.4 to 44.3)
(4) 9.0 to 11.0
M8 R22-8
(79.7 to 97.4)
30/38 9.0 to 11.0
M8 R38-8
(3/2) (79.7 to 97.4)
<1> Use the specified crimp terminals(Model No.:14-NK4) when using CIMR-VC2A0030,
VC2A0040, VC4A0023 with the wire 14mm2(AWG:6).
Note: Use crimp insulated terminals or insulated tubing for wiring these connections.
Wires should have a continuous maximum allowable temperature of 75°C 600 V
UL approved vinyl sheathed insulation. Ambient temperature should not exceed
30°C.
Input Fuse Selection
Use the fuses listed up in the table on page 12 when wiring the main circuit.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 37
8 Instructions for UL and cUL
EN 38 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
8 Instructions for UL and cUL
ENGLISH
The operator must enter the rated current of the motor (T1-04) in the menu during auto-tun-
ing. If the auto-tuning operation completes successfully (T1-02 = 0), the value entered into
T1-04 will automatically write into E2-01.
Setting Description
0 Disabled
1 Standard fan cooled motor (default)
2 Inverter duty motor with a speed range of 1:10
3 Vector motor with a speed range of 1:100
4 Permanent Magnet Motor
Disable the electronic overload protection (L1-01 = “0: Disabled”) and wire each motor with
its own motor thermal overload when connecting the drive to more than one motor for
simultaneous operation.
Enable the motor overload protection (L1-01 = 1, 2, or 3) when connecting the drive to a sin-
gle motor unless there is another means of preventing motor thermal overload. The elec-
tronic thermal overload function causes an OL1 fault, which shuts off the output of the drive
and prevents additional overheating of the motor. The motor temperature is continually cal-
culated as long as the drive is powered up.
Setting L1-01 = 1 selects a motor with limited cooling capability below rated (base) speed
when running at 100% load. The OL1 function derates the motor any time it is running
below base speed.
Setting L1-01 = 2 selects a motor capable of cooling itself over a 10:1 speed range when run-
ning at 100% load. The OL1 function derates the motor when it is running at 1/10 or less of
its rated speed.
Setting L1-01 = 3 selects a motor capable of cooling itself at any speed − including zero
speed − when running at 100% load. The OL1 function does not derate the motor at any
speed.
Setting L1-01 = 4 selects protection for a PM motor.
YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 39
8 Instructions for UL and cUL
Time (minutes)
10
7
3
Cold Start
1
0.4
Hot Start
Setting Description
0 Ramp to Stop
1 Coast to Stop
2 Fast-Stop
3 Alarm Only (factory default)
Setting Description
0 Ramp to Stop
1 Coast to Stop (factory default)
2 Fast-Stop
EN 40 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide
Revision History
The revision dates and the numbers appear on the bottom of the back cover.
3 Addition: Dimensions
September 2008 Chapter2 New models: CIMR-VC2A0030A to 2A0069A
CIMR-VC4A0018A to 4A0038A
Revision
December 2009 4 History
Revision: Example of the revision dates and the numbers
EUROPEAN HEADQUARTERS
YASKAWA EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone: +49 (0)6196 569 300 Fax: +49 (0)6196 569 398
E-mail: info@yaskawa.eu.com Internet: http://www.yaskawa.eu.com
YASKAWA ENGINEERING EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone: +49 (0)6196 569 520 Fax: +49 (0)6196 569 598
E-mail: service@yaskawa.de Internet: http://www.yaskawa-eng.eu.com
U.S.A.
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1 847 887 7000 Fax: +1 847 887 7370
Internet: http://www.yaskawa.com
JAPAN
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan
Phone: +81 (0)3 5402 4511 Fax: +81 (0)3 5402 4580
Internet: http://www.yaskawa.co.jp
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2010 YASKAWA Europe GmbH. All rights reserved.