Aquaflair™ Air-Cooled Chillers, Free-Cooling Chillers, and Heat Pumps - Uniflair™ TRAC, TRAF, TRAH PDF

Technical Specifications
Aquaflair™ Air-Cooled Chillers, Free-Cooling Chillers,

and Heat Pumps
Uniflair™ TRAC, TRAF, TRAH
400V/3Ph/50Hz, 120 - 350 kW
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Table of Contents
Technical Data...................................................................1
Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Standard features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power supply and human interface . . . . . . . . . . . . . . . . . . . . . . 5
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Version options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heat recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pump group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Anti-freeze heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Compressor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Protection options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air heat exchangers treatments . . . . . . . . . . . . . . . . . . . . . . . . 7
Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Packing options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General configuration notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
R410A Refrigerant Technical Details . . . . . . . . . . . . . . . . . . . 10
Electronic Expansion Valve (EEV) . . . . . . . . . . . . . . . . . . . . . 11
Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air-side heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Microprocessor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Restarting procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LAN Description and Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Free-cooling Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Summer mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mid-season mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Winter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Intelligent Free-cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
The Intelligent Free-cooling option . . . . . . . . . . . . . . . . . . . . . 28
Summer operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Winter operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Glycol-Free Free-Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
990-9613-01/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications i

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Main components —115–235 kW . . . . . . . . . . . . . . . . . . . . . . 33
Main components — 260–350 kW . . . . . . . . . . . . . . . . . . . . . 34
Recommended Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flow limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Nominal conditions and correction factors . . . . . . . . . . . . . . . 38
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Nominal performance - basic version . . . . . . . . . . . . . . . . . . . 40
Nominal performance - UltraQuiet version . . . . . . . . . . . . . . . 43
Partial and total heat recovery . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant and Water Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Refrigerant content - basic version . . . . . . . . . . . . . . . . . . . . . 46
Water content - basic version . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hydraulic Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Evaporator pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Complete unit pressure drops and available head pressure . . 50
VSD pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Sound. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Basic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Ultra-quiet version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
TRAC - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TRAC - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TRAF - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
TRAF - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
TRAH - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
TRAH - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ii Uniflair TRAC/F/H Technical Specifications 990-9613-01/06ME0076@00B0100

Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Design Guidelines............................................................73
Ambient temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Low ambient temperature operation . . . . . . . . . . . . . . . . . . . . 73
High ambient temperature operation . . . . . . . . . . . . . . . . . . . . 73
Location Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Sound considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Walled Enclosure Installations . . . . . . . . . . . . . . . . . . . . . . . . 74
Pump selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Circuit typology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
General notes and recommendations . . . . . . . . . . . . . . . . . . . 76
Circuit typology quick guide . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Main hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Intelligent free-cooling hydraulic design guidelines . . . . . . . . . 79
Sizing the expansion vessel . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Water flow recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 81
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Warranty .......................................................................... 83
990-9613-01/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications iii

iv Uniflair TRAC/F/H Technical Specifications 990-9613-01/06ME0076@00B0100
Technical Data
Model Nomenclature
T R A C 40 4 2 A
IDENTIFYING PREFIX
COMPRESSORS
ROTARY SCROLL
HEAT OF REJECTION TYPE AND FANS TYPE

AIR-COOLED WITH AXIAL FANS
CHILLER TYPE
C = CHILLER
H = HEAT PUMP
F = FREE-COOLING
MODEL NUMBER
NUMBER OF COMPRESSORS INSTALLED
NUMBER OF REFRIGERATION CIRCUITS
na4649a
POWER SUPPLY VOLTAGE
400V/3Ph/50Hz
990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 1

Overview
Models
Two different layouts for models are available - each providing different cooling capacities.
Models 1221A-2642A (115 – 240 kW)
Models 2942A-4042A (260 – 350 kW)
2 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

Standard features
Self-supporting frame Self-supporting frame in galvanized steel with panels
finished in epoxy powders (color RAL9022). The paint,
which conforms to the ASTM B117 standards, ensures
resistance to saline humidity, allowing units to be installed in
the most testing atmospheric conditions.
Easily removable access panels Unit access panels equipped with handles and stainless
steel quarter-turn screws.
Free-cooling pump Exclusive free-cooling system utilizes a free-cooling pump

(TRAF Models) managed by the microprocessor.
Hermetic scroll compressors Equipped with two (models 1221A and 1241A) to four
hermetic scroll compressors with internal thermal
protection, discharge gas thermal protection, phase
sequence control, safety internal valve, non-return
discharge valve, oil level glass, anti-vibration supports, and
crankcase heaters.
Each compressor is installed inside dedicated housing for
noise impact reduction and safe operation and protection.
Single or double refrigerant circuit Single (models 1221A and 1421A) or double refrigerant
circuit conforming to EC standards (PED 97/23/ CE) with
copper tubing including: filter dryer, liquid sight glass,
expansion valve, discharge and suction taps on the
compressor, pressure switches, high and low pressure
transducers, and gauges.
Environmentally friend refrigerant R410A Units are designed to limit the environmental impact as
much and have been designed for use with the ecological
refrigerant R410A.
R410A does not harm the ozone layer and has a quite low
contribution to the global warming impact.
Heat exchanger Water side brazed plate heat exchanger in stainless steel
insulated with closed cell expanded polyurethane
Evaporator (water side heat exchanger) The brazed plate type evaporator/condenser is made
entirely of stainless steel, with direct-expansion and
counter-current flows. The heat exchange surface is
configured so as to maximize the exchange coefficient with
minimal load losses. Input and output connections are fitted
with air bleeder and draining valves. The covering in
closed-cell neoprene sponge prevents the formation of
condensation and reduces thermal waste.
Water flow differential pressure switch The differential pressure switch protects the evaporator
from low water flow conditions or flow absence.

Electrical heaters Electrical heaters for air-side heat exchanger protection in
(TRAH Models) heat pump mode
Exchange coils Air-side exchange coils with aluminum fins and

mechanically-expanded copper tubes.
Free-cooling air coils Air-side exchange coils with aluminum fins and
mechanically-expanded copper tubes
Fans Sickle-blade axial fans with electronically commutated

motor, statically and dynamically balanced, made from
composite materials for high efficiency and low acoustic
impact, with safety protection grilles. Includes modulating
condensation control with fan speed regulation.
Motors are available both in AC and EC version, which
features better efficiency and wider operating range.
Electrical panel Electric panel conforming to EC standards (2006/95/EC and

EMC 2004/108/EC directives) with, maximum internal
temperature control, auxiliary transformer, general auxiliary
cut-off switch, magneto-thermal protection switches with trip
alarm signal on compressors, fuses for fan speed control
protection, safemotor for pumps protection and remote
control cut-off switches. Moreover the electrical board is
equipped with control and 230V power supply for external
motorized isolating valve (8 Amps max).
Phase sequence control and Phase sequence control and phase presence monitoring
phase presence monitoring allows for minimum / maximum voltage protection and
correct phase balancing.
Electrical panel heaters

Anti-condensation heaters for the electrical panel.
(TRAH and TRAF Models)
User interface The standard arrangement of the single power supply,

UPGD5, RS 485 serial card and USB connection allows
direct connection to BMSs based on serial lines. The USB
port allows quick downloads of the unit settings and
parameters.
Microprocessor The control system consists of two sections: a UPC5m I/O

control board containing the regulation software and which
is fitted in the unit and a User Terminal which consists of a
user interface and which can be installed locally or
remotely.
The control system uses specifically designed sophisticated
algorithms to control the outlet water temperature within a
minimal range and to monitor and protect the various unit
components. The user interface provides clear information
on the unit status and any current alarms

How to Configure
Power supply and human interface
• Single power supply, UPGD5, RS485 serial card, and USB connection
The standard arrangement allows direct connection to BMSs based on serial lines. The USB port allows
quick downloads of the unit settings and parameters.
• Separate power supply, UPGD5, RS485 serial card and USB connection (Optional arrangement):
With the separate power supply option, the control board and the electronic section of the unit are
connected to an external UPS (not supplied with unit). With this arrangement the restarting time in
emergency mode is 2 minute max.
The mainboard allows direct connection to BMSs based on serial lines. The USB port allows quick
downloads of the unit settings and parameters.
• Double power supply with automatic changeover, UPGD5, RS485 serial card and USB connection
(Optional arrangement)
The unit is fitted with an integrated ATS (Automatic Transfer Switch) which can be connected directly to
the power lines present on site. The unit automatically commutates to the active line. During the
commutation the control board works and it communicates the unit status to the Building Management
System (BMS).
The mainboard allows direct connection to BMSs based on serial lines. The USB port allows quick
downloads of the unit settings and parameters.
Version
• Basic with Acousti-Composite fans with asynchronous motor (Standard arrangement)
The unit is fitted with enclosures for compressors protection and with modulating condensation control
for fans which can operate up to full speed.
NOTE: These fans allow operation up to external temperatures lower than EC motor fans (see dedicated
section).
• UltraQuiet with Acousti-Composite fans with asynchronous motor (Optional arrangement)
The unit is fitted with soundproofed protective enclosures for compressors and with modulating
condensation control algorithm for fans based on noise reduction.
NOTE: Fans low speed for noise reduction is guaranteed at nominal conditions only, the unit control
board forces full speed fans in critical external temperatures only with consequent noise level increase
(see noise levels section for details).
NOTE: These fans allow operation up to ambient temperatures lower than EC motor fans (see dedicated
section).
• Basic with axial Electronic Commutated (EC) motor fans (Optional arrangement)
The unit is fitted with enclosures for compressors protection and with modulating condensation control
for fans which can operate up to full speed.
NOTE: EC motor fans guarantee improvements in energy efficiency and higher operating ambient
temperatures than standard motor fans. At full fans speed the noise impact is higher than at nominal
conditions (see ).
• UltraQuiet with axial Electronic Commutated (EC) motor fans (Optional arrangement)
The unit is fitted with soundproofed protective enclosures for compressors and with modulating
condensation control algorithm for fans based on noise reduction.
NOTE: Fans low speed for noise reduction is guaranteed at nominal conditions only, the unit control
board forces full speed fans in critical external temperatures only with consequent noise level increase
(see noise levels section for details).
temperatures than standard motor fans. At full fans speed the noise impact is higher than at nominal
conditions (see noise level section).
Expansion valve
• Mechanical expansion valve (Standard arrangement)
• Electronic expansion valve (Optional arrangement)
An EEV provides a general improvement in energy efficiency and regulation capability.

Version options
• Low ambient temperature
Low external temperature option: unit can operate down to -20°C external temperature. Free-cooling
chillers are suitable for operation down to -25°C as standard (see dedicated section).
Air-side heat exchangers are fitted with solenoid isolating valve for low ambient operation.
• Intelligent free-cooling (TRAF only) (Optional arrangement)
With this option, available for free-cooling chillers only, units in a LAN can operate with intelligent free-
cooling solutions (see dedicated section).
• Free-cooling glycol-free (TRAF only) (Optional arrangement)
With this option, available for free-cooling chillers only, units can operate without glycol into the main
hydraulic circuit (see dedicated section).
Heat recovery
• Partial heat recovery (Optional arrangement)
With this option the unit is equipped with a system to recover the superheating of compressors. Of
course the total amount of duty depends on the operating conditions.
• Total heat recovery (TRAC only) (Optional arrangement)
With this option the unit is equipped with a system to recover the condensing capacity. Of course the
total amount of duty depends on the operating conditions
Pump group
• Without pump/s (Standard arrangement)
• 1 pump (Optional arrangement)
Unit fitted with onboard primary circulation pump.
• 2 pumps (Optional arrangement)
Unit fitted with two onboard primary circulation pumps. The control board manages the pumps
alternately; rotation is based on operating hours or failure.
• 1 pump with water tank (Optional arrangement)
Unit fitted with onboard primary circulation pump and water tank on the outlet water side.
• 2 pumps with water tank (Optional arrangement)
Unit fitted with two onboard primary circulation pumps and water tank on the outlet water side. The
control board manages the pumps alternately; rotation is based on operating hours or failure.
• 1 VSD pump (inverter driven) (Optional arrangement)
Unit fitted with onboard primary circulation pump driven by the integrated inverter. Two different
operation logics are possible. (See the dedicated section.)
• VSD pumps (inverter driven with one inverter) (Optional arrangement)
Unit fitted with two onboard primary circulation pumps (with 1 + 1 logic). Both of them are alternately
driven by the integrated inverter (single). Two different operation logics are possible, see the dedicated
section.
Rotation is based on operating hours or failure.
• 1 VSD pump (inverter driven) with water tank (Optional arrangement)
Unit fitted with onboard primary circulation pump driven by the integrated inverter and water tank on the
outlet water side. Two different operation logics are possible. (See the dedicated section).
• 2 VSD pumps (inverter driven with one inverter) with water tank (Optional arrangement)
Unit fitted with two onboard primary circulation pumps (with 1 + 1 logic) and water tank on the outlet
water side. Both of them are alternately driven by the integrated inverter (single). Two different operation
logics are possible, see the dedicated section.
Rotation is based on operating hours or failure.

Anti-freeze heaters
• No heaters (Standard arrangement)
• Evaporator (Optional arrangement)
Available with cooling only units (TRAC) or heat pumps (TRAH). Free-cooling units must be fitted with
anti-freeze mixtures (except for glycol-free versions).
• Evaporator and 1 pump group (Optional arrangement)
• Evaporator and 2 pumps group (Optional arrangement)
Compressor options
• No options (Standard arrangement)
• Suction and discharge shut-off valves (Optional arrangement)
With this option each compressor (or compressor tandem) can manually isolated for maintenance.
• Power phase capacitors (Optional arrangement)
With this options the cosphi of the unit is improved (see dedicated section).
• Softstarter for compressors (Optional arrangement)
With this options the starting current is reduced (see dedicated section).
Protection options
• Condensers or free-cooling coil filters and protection grilles (Optional arrangement)
The air side exchangers can be protected by means of metal filters provided with grilles.
• Hydronic circuit protection grilles (Optional arrangement)
Protection grilles are available for hydronic side (see dedicated section).
Air heat exchangers treatments
• No options (Standard arrangement
• Cataphoresys treatment (Optional arrangement)
With this option air heat exchangers are protected by means of an electrolytic treatment, allowing
installations in corrosive atmospheres. Performance may be reduced according to the operating
conditions.
Control options
• No options
The standard arrangement allows direct connection to BMSs based on serial lines. The USB port allows
quick downloads of the unit settings and parameters.
• Power and amperage monitor / meter (Optional arrangement)
It is possible to fit the unit with a complete amperage and power monitoring which measure the
instantaneous value of the current and the power consumption for all the components (total). This value
is shown on the Local User Terminal and it can be transmitted to the BMS.
In particular the current value is applied for internal regulation and monitoring logics and it is available for
limiting the max amperage absorption.
• Refrigerant leakage monitoring (Optional arrangement)
With this option it is possible to fit the unit with a monitoring system of refrigerant leakages in the
compressors housing. The system is able to generate alarms based on specific limits.
This alarm value is shown on the Local User Terminal and it can be transmitted to the BMS.

Packing options
• Standard packing
Polyethylene film around the unit and wooden pallets
• Wooden packing (Optional arrangement)
Available for models 1221A-2642A
• Packing suitable for container transportation (Optional arrangement)
Available for models 2942A-4042A
General configuration notes
• Configuration
All configuration items must be completed.
• Ambient temperature
All the units are equipped with modulating condensation control as standard, but, in order to operate with
external temperatures lower than 5°C, TRAC units must be fitted with the “Low ambient temperature
option”.
This option includes anti-condensation heater for the electrical board and the system for the condensing
surface management. This option is standard for heat pumps (TRAH) and free-cooling units (TRAF).

Features
Frame
Structure and panels of the casing are made entirely in galvanized steel (RAL9022 color), in order to guarantee
complete resistance to external environmental corrosion. The paint, which conforms to the ASTM B117
standards, ensure resistance to saline humidity and therefore the units can be installed in the most testing
atmospheric conditions.
Air-side heat exchangers may be protected with treatments for particularly aggressive installations. All external
fastenings are in stainless steel. The closing mechanism on the casing gives IP54 protection. Each compressor
is installed inside a dedicated housing for noise impact reduction and safe operation / protection. Ultra low
noise version is configured with compressors in a dedicated soundproofed and protective enclosures.
Protection options. The units can be supplied with the following optional protection accessories:
• Condensers or free-cooling coil filters and protection grilles
• Hydronic circuit protection
UNIT WITH PROTECTION GRILLES UNIT WITHOUT PROTECTION GRILLES
Lifting kit: A pre-designed lifting kit is available as an option. It is based on lifting tubes and blocking pegs with
bolts for scales and ropes (not supplied). See specific drawings for details.
Anti-vibration support: Spring anti-vibration supports are available as an option to insulate the unit from the
support slab.
NOTE: For loads, layout, position, and quantities for anti-vibration supports, see the installation drawings.
Anti-Vibration Supports
Position G1/G4* Position G2/G3
Number of Springs 5 7
Height (mm) 100 102
Springs Spring steel Spring steel
Galvanized steel + Galvanized steel +
Materials Bases
polymeric coating polymeric coating
Plates Galvanized steel Galvanized steel
Max Deflection (mm) 24 18
Mean Deflection (mm) 12 - 16 12
Natural Frequency (Hz) 3.39 3.6
Max Load (kg) 900 1380
Elastic Constant (kg/mm) 36 67.4

R410A Refrigerant Technical Details
Synthetic refrigerants contribute to increased global warming. R410A allows units to operate with extremely low
global warming potential (GWP) and total equivalent warming potential (TEWI) values. This is possible due to
its thermodynamic properties; it is a mono-component refrigerant with an intrinsic high efficiency due to the
absence of glide and energy losses during the evaporating and condensing phases.
Environmental impact parameters : Parameters have been established to determine the environmental
impact of different kinds of refrigerant:
• O.D.P. (Ozone Depletion Potential) can register a value between 0 and 1 (CFC-R12 = 1).
• G.W.P. (Global Warming Potential) is the relationship between the overall warming caused by a particular
substance and the one caused by CO2 carbon dioxide.
• T.E.W.I. (Total Equivalent Warming Impact) is the parameter relating to the emission of refrigerant during
the unit life-cycle and the indirect emissions of CO2 for energy production.
It is important to consider not only the direct (due to the chemical-physical properties) environmental impact of
the refrigerant but the indirect impact as well (i.e., its effect on cooling machinery throughout the operative life).
For package chillers, the contribution to the greenhouse effect is mainly (approximately 90%, if not more)
connected to the energy consumption of the unit (i.e., the indirect amount of CO2 produced by power plants to
supply the energy for the unit). This indirect effect makes it essential to consider the energy consumption of a
unit and its ability to guarantee and maintain high energy efficiency during the entire product life-cycle.
T.E.W.I. : The T.E.W.I. index considers both the direct impact a substance has on the greenhouse effect and its
indirect contribution in terms of CO2 equivalent.
The T.E.W.I. index takes the following points into account:

• refrigerant losses
• energy efficiency
• refrigerant recycling
Consequently, from the point of view of energy efficiency, the kWh consumed by the unit must be calculated
and converted into the CO2 produced. The higher the energy efficient ratio (EER) of the unit, the lower the
environmental impact at the same cooling performance. For package chillers this is the most important
contribution to the TEWI calculation. This part of the T.E.W.I. is related to the country where it is applied, since
the conversion coefficient from kWh to CO2 depends on the power plants typologies of each area.
As a general consideration, refrigerant losses should be minimized.

TEWI of Different Refrigerants
Refrigerant O.D.P. GWP TEWI* Delta
R134A 0 1300 1821 -10% vs R407C
R410A 0 1900 1756 -14% vs R407C
R22 0.05 1700 1968 -3% vs R407C
R1407C 0 1600 2032
* Per year, specific (each kW, each year) with assumed total refrigerant recovery factor at the of life α=1.

Electronic Expansion Valve (EEV)
The unit can be fitted with traditional expansion thermostatic valve or, as an option in the configuration,
electronic expansion valve (EEV).
The EEV valve offers important advantages both for air conditioning units and water cooled chillers which are to
be used for process applications and refrigeration systems.
An electronic expansion valve consists of two main parts: the valve itself and the step by step motor. The motor
is situated in the upper part of the valve and is connected directly to the body of the valve. The body of the
valve, including the valve and the motor, is hermetic and welded in order to eliminate the risk of refrigerant
leaks. As is the case for the compressors, the valve motor is in contact with the refrigerant, the materials for
both devices are also substantially the same.
Operating system : Two things are essentially necessary for the operation of the EEV: an external driver and
an algorithm that establishes the operation of the valve itself.
• Step-by-step motor
The electronic expansion valve is equipped with a bipolar, 2-phase motor that has the operating
characteristics typical of any step-by-step motor. It is kept in position until the pulses of current from
the driver command it to rotate in one of the two directions. Each impulse commands the rotation of
the rotor for one step, and it is rotated for a set degree, while a series of pulses produce continuous
rotation of the rotor. The number of steps or levels is extremely high in order to offer a wide and
refined regulation field. A mechanical device transforms the rotation movement of the shaft to a linear
movement that enables the running of the regulation element of the valve.
• The valve
The valve is designed to control the flow of refrigerant that has linear characteristics in such a way as
to allow a wide range of variation in capacity with a linear relationship between the flow and the
position of the valve itself. The refrigerant inlet and outlet and the regulation element are made of
materials that ensure operating precision over the years as well as an extended operating life.
• Electronic expansion valve operation
Ordinary thermostatic expansion valves are self-activating. This means that they are activated by the
pressure under which they are subjected to with the help of an internal retaining spring. Electronic
expansion valves are not self-activating and the step-by step-motor requires external elements and
functions in order to be able to carry out its own action.

The Driver : The driver is an electronic control unit that controls the position of the valve by means of digital
pulses that open and close the electric contacts in a determined sequence to control the movement of the step-
by-step motor in a clockwise and counterclockwise direction. The algorithm is written in a determined language
to control the operation of the valve according to variations in the parameters and/or variations within the
system.
The electronic expansion valve modulates the mass flow of refrigerant into the evaporator according to the
sensor signals, the control algorithm and the drivers. The characteristics of the electronic expansion valve
enable the integration of additional functions in the refrigerant cycle, like the interception of the refrigerant, the
regulation of the suction pressure and the control of the refrigerant load.
The drivers, as it has already been said, are devices which control the opening of the electronic expansion
valves according to the superheating required. Therefore, as long as the compressor is not activated, there is
no passage of refrigerant through the valve. When there is a request for cooling, and the compressor is
activated, the drivers are informed of the action which is taking place and this can happen in two ways: by
means of a digital input (stand alone) or by means of a signal from the microprocessor which manages the
system (configurable system).
When the information reaches the driver, it starts to control the mass flow of refrigerant, positioning the
electronic expansion valve in the operating conditions required according to the operation of the system.
The Aquaflair control system is connected to the driver of the expansion valve which in addition to standard
functions, allows the acquisition of operating and alarm signals in order to ensure complete control of the
refrigerant circuit.
Compressors
All the units are fitted with 2 (models 1221A and 1421A) or 4 hermetic SCROLL compressors, which have a
high level of energy efficiency and low noise levels, with built-in thermal protection.
All versions are fitted with crankcase heaters as standard.
Tandem system: TRAC/H/F models with suffix **21 feature two compressors, connected in parallel in one
cooling circuit. The unit can then count on two partial cooling steps at any time, guaranteeing a modular cooling
capacity.
The exchangers have been sized for the power of both compressors. This means that when only one of the
compressors is operating, the thermal difference of the heat exchangers lowers (the evaporating temperature
increases and the cooling cycle dew point decreases), guaranteeing excellent efficiency during partial load
operation.
PRESSURE
T CONDENSING
T EVAPORATING
na4656a
na4659a
HENTALPY

Evaporator
The brazed plate type evaporator / condenser is made entirely of stainless steel, with direct-expansion and
counter-current flows. The heat exchange surface is configured so as to maximize the exchange coefficient
with minimal load losses. Input and output connections are fitted with air bleeder and draining valves. The
covering in closed-cell neoprene sponge prevents the formation of condensation and reduces thermal wastage.
Air-side heat exchanger
The units are provided with air side exchange coils which condenser function (TRAC and TRAF) or condenser/
evaporator function (TRAH) and additional free-cooling coils (TRAF).
The heat exchangers are oversized to operate up to high ambient temperatures conditions. They are equipped
with aluminum fins and mechanically expanded copper tubing in order to obtain optimum metallic contact for
maximum exchange efficiency.
Specific protection treatments for aggressive installations are available on request. Performance may be
different from standard units.
Fans
TRAC/F/H units are equipped with new generation axial fans made from a composite material: aluminum and
reinforced plastic material.
This arrangement increases the efficiency, the reliability level and the sustainability of the unit and allows a
reduction in the overall noise impact
• Efficiency: These fans allow better heat dissipation compared to fans made only from polyurethane.
• Reliability: composite materials have an improved resistance compared to fans made only from
polyurethane and a reduction in weight compared to those made completely from metal.
• Acoustic impact: Acoustic impact and efficiency are closely linked to the “cleaning” of the air flow through
the fans. The use of fans made from plastic allows forms, and consequently performance, to be
achieved which are not possible with aluminum fans, resulting in an improved air flow.
• Sustainability: The use of a critical raw material such as aluminum is limited to only the internal section of
these fans.
Motors are available both in AC and EC version, which features better efficiency and wider operating range
(see dedicated section).
Standard fans : TRAC/F/H units are equipped with new generation axial fans made from a composite material:
aluminum and reinforced plastic material. This solution creates significant advantages in terms of efficiency,
reliability and acoustic impact.
• Efficiency: These fans feature a core made from aluminum and blades made of plastic. This improves
the heat dissipation compared to fans made only from polyurethane. The currents are lower than
traditional arrangements thanks to the weight reduction which leads to lower inertia.
• Reliability: As fans are coupled with a motor by means of a metallic cross section, resistance is improved
compared to fans made only from polyurethane and weight is reduced compared to metal fans.
• Acoustic impact: Acoustic impact and efficiency are closely depend on the “cleaning” of the air flow
through the fans. The use of fans made from plastic allows the blade shapes which optimize the
performance. These solution cannot normally be achieved with aluminum fans. The resulting improved
air flow improves the noise performance.
• Sustainability – reduced use of resources: The use of a critical raw material such as aluminium is limited
to the internal section of fans

Electronically commutated (EC) motor fans: The electronically commutated (EC) electric motor is a motor
synchronized by permanent electronically commutated magnets. Units with EC motor fans guarantee high
rotation speed and operation with air volume higher than traditional fans. As a consequence of this, the unit
operation limits are wider than those of a basic unit. The following are features of EC motor fans:
• High reliability: Commutation is made by a power transistor; therefore, there are no mechanical elements
such as a collector or brushes to limit the working life. In EC motors, the magnetic field is generated by
the same rotor due to the presence of permanent magnets. The commutation of the magnetic field is
electronic and, consequently, free of wear and tear resulting from contact between stationary and
rotating parts.
• High efficiency: The operating mode and materials used permit increased efficiency: less absorption with
the same performance.
• Lower in-rush current: The absence of mechanical elements enables a “Soft Start” start-up with a
consequent lower in-rush current.
• Low noise impact: The speed regulation of traditional fans occurs by means of phase cutting regulators,
so called as it “cuts” the sinusoid of the power supply. By doing this, the power supply of the electric
motor is reduced, increasing the slip and reducing the speed. This “cutting” of the power supply implies
that the motor is fed by a series of sinusoids of multiple network frequencies. This “anomalous” coupling
(i.e., forces) between the stators and the rotors causes more noise in the motor than in a power supply
with a “clean” sinusoid. EC motor fans avoid this phenomenon by altering the speed by varying the
magnetic field.
Electrical panel
The electrical box is placed on an appropriate board and conforms to EC standards (2006/95/EC and EMC
2004/108/EC directives). The following are the main features of the electrical panel:
• IP54 protection grade
• Lockable general cut-off switch
• Electric bars distribution
• Phase sequence control and phase presence monitoring, minimum/maximum voltage protection and
correct phase balancing
• Maximum internal temperature control
• Anti-condensation resistance (for low ambient temperature option, and free-cooling and heat pumps
models)
• Magneto-thermal protection switches with trip alarm signal on compressors
• Fuses for fan speed control protection
• Magneto-thermal protection switches for EC fans
• 230V power supply for external motorized isolating valve (8Amps max)
• Remote control switches for the compressors
• Auxiliary transformer at 24V and 230V
• Motor protector for the pump(s) and the free-cooling pump (if present)
Optional configurations of the electrical panel:

• Double power supply
An optional configuration featuring a double power supply is available. With the aim of guaranteeing
power supply redundancy, the TRAC/F/H range can be provided with the option of a double power
supply with automatic commutation. The unit, equipped with double port isolator and control room,
can be connected to two separate power lines, generally with one connected to a primary line and the
other to a generator or emergency line.
In case the primary line is not working properly, the unit automatically switches over to the other while
at the same time verifying a possible return of power from the primary line. In the meanwhile, the

control board remains operating due to the integrated capacitor. When the primary line becomes
available again, power is switched back to the primary line.
Because this solution allows for definition of both the primary line and the frequency of checking, the
units equipped with double power supply guarantee absolute continuity of service.
UNIT
MAIN LINE
GENERATOR
μp
na4654a
• Separate power supply
Another optional configuration is available with a separate power supply for control and auxiliaries.
With the aim of guaranteeing a quick restart time, it is possible to configure the unit with a separate
power supply from an external universal power supply (UPS) for the control, the compressor boards,
and the protection devices. This option guarantees full load capacity in emergency mode in 2
minutes.
NOTE: The UPS is not provided on-board the unit. A separate quotation may be possible.
It is possible to configure the unit with separate power supply for control and auxiliaries together with
double (redundant) power supply.

Power supply redundancy : When designing systems for which an uninterrupted service must be guaranteed,
reliability is fundamental. Technological environments (i.e., rooms which contain technological equipment and/
or particular processes which require guaranteed uninterrupted optimum operating conditions) as well as many
industrial processes, very often have breakdown costs higher than the cost of the equipment itself.
Designing a reliable system means choosing both a unit that is intrinsically reliable, and, therefore, designed
and built in such way as to guarantee an extremely low breakdown and inefficiency percentage, as well as
creating suitable reserves. The system is equipped with one or more additional units, and for this reason, the
Uptime Institute introduced the Tier classification based on “N+1” or “N+N” redundancy where each Tier level
provides an availability value for the data center (i.e., Tier I, Tier II, Tier III, and Tier IV). Some of the basic rules
are the redundancy with N+N philosophy, the connection for all the units to a BMS, and the installation of an
uninterrupted power supply system.
Tier Levels
Tier I Tier II Tier III Tier IV
Number of delivery paths 1 1 1 active, 1 passive 2 active
Redundancy N N+1 N+1 2(N+1)
Compartmentalization No No No Yes
Concurrently maintainable No No Yes Yes
Fault tolerance to worst event None None None Yes
Last generation data centers are designed with Tier III or IV levels, both of these solutions require a secondary
power supply line. The possibility to connect the unit to a secondary power supply introduces important benefits
for the reliability of the entire system, guaranteeing advantages on controls, restarting procedures, and the
operational reliability of the units.
For example, in case of power failure, the restart time should consider also the reboot of the microprocessor
and the compressor main board. In order to avoid this timing, it is available as an option to have a power supply
dedicated to the microprocessor from the UPS. Another point is that the electrical heaters installed on a chiller
are a fundamental detail for continuous operation:
• If the anti-condensation heater in the electrical board is not energized, the electrical components are not
maintained within their operational limits.
• If the antifreeze heaters are not energized and the chiller is not fitted with a correct antifreeze mixture,
the water circuit could be damaged.
Installing secondary lines on data centers is a standard practice and TRAC/F/H chillers are designed to offer a
a complete range of solutions to integrate the unit into the system.
In the tables below, the different solutions for power supply redundancy are explained. The bold-outlined row
represents the suggested solution. All these solutions are fitted on-board the units and are completely tested in
the Schneider-Electric production facilities.
Power Supply Options
Power Advantages/ Restarting BMS
Solution Description Changeover
Connections Disadvantages Procedure Connection
Single power During power
In the event of a Once the power
supply for the full loss, the BMS
Standard power supply failure, supply is
unit (compressors, does not
power 1 x 400 V n/a the unit is turned off. restored, the unit
fans, pumps, receive any
arrangement Heaters are not restarts
heaters, and information
energized. automatically.
control board) from the unit.

Power Supply Options
Power Advantages/ Restarting BMS
Solution Description Changeover
Connections Disadvantages Procedure Connection
Single power
supply for In the event of power Once the power During power
Separate compressors, fans supply failure, the supply is loss, the unit
power supply and pumps and unit is turned off. restored, the unit communicates
1 x 400V
for control separate power n/a restarts the status and
1 x 230V Heaters are
boards and supply for the automatically. the circuit
auxiliaries** control boards (unit energized and Full load in 2 parameters to
& compressors) protect the unit. minutes* the BMS.
and auxiliaries
In the event of power
supply failure, the
unit is turned off and Once the power
Double power it commutates to the supply is During power
supply for the entire backup line in 5 restored, the unit loss, the unit
unit (compressors, seconds. restarts communicates
Automatic***
fans, pumps, Heaters are not automatically. the status and
double power 2 x 400V Automatic***
heaters and control energized for 5 Full load in 2 the circuit
supply
board) with seconds. minutes* for parameters to
automatic power failures the BMS for 2
changeover Main board remains shorter than 2 minutes****.
active during the minutes****.
commutation for 2
minutes****.
Once the
Double power In the event of power
Automatic*** commutation
supply for supply failure, the During power
double power procedure is
compressors, fans unit is turned off and loss, the unit
supply & completed, the
and pumps with it commutates to the communicates
separate 2 x 400V unit restarts
auto-changeover Automatic*** backup line in 5 the status and
power supply 1 x 230V automatically.
and separate seconds. the circuit
for control Full load in 2
power supply for Heaters are parameters to
board and minutes* from
the control boards energized and the BMS.
auxiliaries** the procedure
and auxiliaries. protect the unit.
conclusion.
* See the table on page 20 for the specific value
** The terms auxiliaries includes: crankcase, water, and electrical board heaters
*** The ATS is included into the unit. Once the main line is restored the unit commutates automatically to that line (settable).
**** This is valid if the power supply has been active for more than 5 minutes before power failure. A shorter time reduces the
microprocessor time ON.
For units equipped with power phase capacitors, these devices are not working for 5 minutes after each commutation in order to permit
complete energy dissipation (according to the EN 60831).

Microprocessor controller
UpCO5m control: The control system consists of two sections:

• a UPC5m I/O control board containing the regulation software and is fitted in the unit
• a User Terminal that consists of a user interface and can be installed locally or remotely
The control system uses specifically designed sophisticated algorithms to control the outlet water temperature
within a minimal range and to monitor and protect the various unit components. The user interface provides
clear information on the unit status and any current alarms.
Main functions: The following are the primary control functions:

• Regulation
– Chilled water outlet temperature regulation by means of an exclusive PID algorithm
– Modulating condensation pressure control
– Management of the electronic expansion valve (EEV) (optional)
– Double setpoint with contact selection
– Setpoint compensation based on the external signal 0-10V, 4-20mA, 0-20mA
– Setpoint compensation based on the external temperature (settable)
– Intelligent free-cooling management (TRAF models)
– Rapid “Quick Start” procedure to reach total cooling capacity within 3 minutes
– Rapid “Quick Start” procedure to reach total cooling capacity within 2 minutes (with external UPS
power supply)
– Unloading to protect unit operation even with temperatures that exceed the maximum allowed
• Operation
– Free-cooling and intelligent free-cooling management
– Mixed free-cooling operation
– External motorized isolating valve management
– Remote ON-OFF control
– Limiting of absorbed current on the pre-set value or external signal (with power/current monitoring
option)
– Monitoring of the absorbed power (optional)
– High/low pressure transducer
– Integrated clock card
– Advanced anti-freeze protection on evaporator
• Communication
– Double BMS connection. It is possible to connect the unit to 2 separate Building Management
Systems based on different protocols
– Direct connection to serial BMS based on Modbus protocol due to the integrated RS485 card
– Compatible with the main external protocols: Modbus over IP, LONworks, BacNET, Metasys, TCP/IP,
SNMP, Trend, and KNX
– Integrated LAN card for local network connection of a group of chillers
• Safety / alarms
– USB connection for direct downloading of the operating parameters
– Emergency function to ensure continuity of service even in the event of sensor or transducer
breakdown
– Management of anti-freeze resistance and minimum temperature of the electric board
– Advanced anti-freeze protection on the evaporator
– Alarm events history (relating to date and time of event)

– General alarm contact (addressable)
– Addressable alarm contacts (2 in total)
– Compressor function analysis
– Compressor rotation (FIFO logic)
– Compressor operation hours run
– Programmed maintenance threshold signaling.
• Local user terminal (UPDG1)
The local user terminal is supplied with the standard unit and allows the setting of the control parameters (set
points, differentials, alarm thresholds) and displays data and events (setpoint, monitored values, function
events, and alarms).
Restarting procedures
Aquaflair TRAC/H/F water chillers are fitted with UPGD5 microprocessor control systems which automatically
regulate the unit operation and control.
There is a pre-determined start-up procedure when the initial power is supplied to the unit. The start-up
procedure also contains a number of variable parameters that can be adjusted to suit site conditions,
dependent on the load conditions.
The start-up sequence consists of the following:
 Hardware initialization
When the control board is powered on, the CPU is reset and begins executing a set of instructions stored in
read-only memory (ROM) on the system board.
 Software initialization
 Power On Delay
This is a programmable delay to defer the electrical loads switching on after a power failure, typically when units
are connected to a generator when it is necessary for full load current conditions. The length of delay is
adjustable.
 Local Area Network (LAN) Delay

TRAC/H/F are provided with an integral LAN card, which takes some seconds to analyze during the start-up
procedure. Where more than one unit is connected in LAN, an additional delay is introduced.
A stand alone unit leaves the factory with a pre-set internal LAN address set to “1”. Each subsequent LAN
address (“2”, “3”, “4” etc) introduces a further delay.
The total delay is 5 seconds for reading + 5 seconds x LAN address.
In case of a single unit the LAN address is 1; therefore, there is a delay of 10 seconds.
 Main Pump Switch-on

For units fitted with on-board pumps, the next item in the start-up sequence is to switch a main circulating pump
on. There is no delay for this operation. If the unit is not fitted with onboard pump/s the control software
sequences to following Item.
 Start Trans Delay (adjustable)

After the main pump is activated the microprocessor monitors the inlet water temperature and calculates the
thermal load. The time for this operation should be adjusted according to the thermal inertia of the circuit. For a
circuit with a high water content, i.e. high thermal inertia, it is necessary to increase the Start Trans Delay.
 Based on the conditions, the microprocessor control system selects either the “Quick Start” or “Standard”

procedures.
– “Standard” procedures - There are two conditions:
• Free-Cooling Mode Activated (TRAF only)
If conditions are suitable for free-cooling, free-cooling mode is activated. In this mode, the free-
cooling pump switches on, the fans switch on and gradually ramp up to full speed.
Depending on the inlet water temperature and the external air temperature, the unit evaluates if
the thermal load can be dissipated by the free-cooling coils completely (total free-cooling) or
partially (partial free-cooling). In the case of partial free-cooling the compressors are activated
The delay between the free-cooling mode activation and the compressors switching on is
between 75 and 150 seconds depending on the difference in temperature between the external
air and the chilled water temperature.
NOTE: This is not applied for quick start mode or for very low ambient temperatures.
• Free-Cooling Mode Not Activated
If the conditions do not meet the requirements for the free-cooling mode, a delay is introduced
and then the compressors are activated
– Quick Start procedures
The “Quick Start” procedure is an optional function that is selected from the menu system on the
TRAC/H/F microprocessor. “Quick Start” enables the chillers to achieve full cooling capacity within 2/
3 minutes.
If the “Quick Start” procedure is enabled and the working conditions are suitable for this procedure,
compressors are activated quickly.
 Cooling capacity regulation

According to the difference between the inlet water temperature, the set-point and the dead zone value, the
TRAC/H/F microprocessor control system calculates the thermal load.
– “Quick Start”: the compressors are activated, each with a fixed interval.
– “Quick Start” + high inlet water temperature: the compressors are activated, each with an interval of
quick.
– Standard: the compressors are activated with standard interval
 Load distribution
In order to maximize the efficiency the control system distributes the cooling capacity steps evenly between the
cooling circuits, since the units are each fitted with four scroll compressors, two per cooling circuit, the load is
balanced in 4 steps (except for models 1221A and 1421A)..
Quick Start + High Inlet
Solution Standard Quick Start
Water Temperature
TRAC cooling only unit - stand-alone
440 315 180
installation*
TRAC cooling only unit - stand-alone
installation with separate control board 400 275 140
power supply or double power supply*
TRAF cooling only unit - stand-alone
690 390 180
installation*
TRAF cooling only unit - stand-alone
installation with separate control board 650 350 140
power supply or double power supply*
*Where more than one units are connected in LAN, an additional delay is introduced. A stand-alone unit leaves the factory with a pre-
set internal LAN address set to “1”. Each subsequent LAN address (“2”, “3”, “4” etc) introduces a further delay. The total delay is 5
seconds x LAN address.

LAN Description and Logic
Aquaflair chillers equipped with advanced controls have the (local area network) LAN card integrated on the
mainboard. Up to 10 of these units can be connected together with 1 or 2 units in stand-by in order to manage
the stand-by units and to adapt the logic to the site requirements.
NOTE: If LAN control is selected for stand-by management and/or load management, this cannot be driven by
the BMS, too.
The LAN system manages the unit rotation based on alarm, emergency mode, or working hours and manages
the load according to three logics. Generally, the units are installed in parallel on the hydraulic side, and on the
available operating modes from the control logic point of view are the following:
• Singular
• Interlaced
• Cascade
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The control system fitted on-board each TRAC/F/H chiller regulates the temperature of the chilled water by
switching the compressors on and off. By doing this, it is possible to change the cooling capacity from the
minimum to 100%; overall, each unit may be controlled by means of partialization steps.
All of the units use an algorithm to control the temperature of the chilled water based on the discharge
temperature of the water. The algorithm uses the inlet water temperature to minimize compressor start-up; in
fact, a P.I.D. algorithm controls the discharge temperature of the water proportionally but also uses an
integrated and derivative process on the inlet water temperature to minimize compressor start-up.a
The control system can be considered an evolution compared to the traditional systems of control that operate
“predictably” on the discharge water temperature. The outlet water temperature value can be taken on-board
the chiller (on the discharge side of the evaporator) or with the optional remote water sensor, along another
point.
Singular logic mode : Singular logic mode permits the unit to operate autonomously without considering the
other units. With this option, the LAN signal permits rotation only in case of failure or time-based rotation.
a Where more than one units are connected in the LAN, an additional delay is introduced. A stand-alone unit
leaves the factory with a pre-set internal LAN address set to ‘1’. Each subsequent LAN address (‘2’, ‘3’, etc.)
introduces a further delay. The total delay is 5 seconds x LAN address.

Interlaced logic mode : Two or more chillers
configured in interlaced mode operate as a
single unit. The chillers acquire the outlet water
temperature value with a small timing gap UNIT 3
(offset) between themselves in order to be avoid
powering on simultaneously. The offset is
calculated using the LAN address and other
UNIT 2
parameters. This solution permits sharing of the
load between all the chillers with a consequent
optimization of the general efficiency of the
cooling resources, which can then operate at
part load. The operating logic could slightly differ UNIT 1
according to the compressors installed in the
unit, but the general rule is that the system
distributes the minimum load across the
maximum number of units.
For example, considering two TRAC units, the
na4695a
SETPOINT
control logic form “no-load” to “full-load”
conditions will be the following:
 Unit 1, compressor 1, circuit 1
 Unit 2, compressor 1, circuit 1
 Unit 1, compressor 1, circuit 2
 Unit 2, compressor 1, circuit 2
 Unit 1, compressor 2, circuit 1
 Unit 2, compressor 2, circuit 1
 Unit 1, compressor 2, circuit 2
 Unit 2, compressor 2, circuit 2

Cascade logic mode : Two or more chillers configured in cascade mode operate as two chillers in sequence.
They acquire the outlet water temperatures and operate with the average value calculated with a small gap
(offset) calculated using the LAN address and other parameters in order to avoid powering on simultaneously.
This traditional solution permits the system to adapt to load increasing, giving the possibility to activate the
cooling resources when they are necessary.
For example, considering two TRAC units, the control logic form “no-load” to “full-load” conditions will be the
following:
 Unit 1, compressor 1, circuit 1
 Unit 1, compressor 1, circuit 2
 Unit 1, compressor 2, circuit 1
 Unit 1, compressor 2, circuit 2
 Unit 2, compressor 1, circuit 1

 Unit 2, compressor 1, circuit 2
 Unit 2, compressor 2, circuit 1
 Unit 2, compressor 2, circuit 2

Free-cooling Models
When chillers are installed in technological plants like data centers or industrial processes that operate
continuously throughout the year and with low external temperatures, it is energetically convenient to use
systems that have been designed to exploit these conditions; cooling systems with an integrated free-cooling
device are a typical solution.
TRAF units are fitted with integrated free-cooling system. On these units, if the external temperature is low
enough, it is possible to reduce or even eliminate, depending on the external temperature, the “refrigerant” part
of the chiller (i.e., the compressors).
When the external air temperature is low enough, the microprocessor control system activates the free-cooling
mode: water is circulated by the free-cooling pump inside heat exchange coils and cooled by external air forced
in by the fans, which, together with the pump are the only components that absorb energy.
POWER ABSORBED
FREE-COOLING
MECHANICAL COOLING
FREE-COOLING & DIRECT

EXPANSION
na4660a
Text [°C]
According to the external temperature and the required thermal load, the unit operates in the following mode:
• Mechanical cooling: With temperatures higher than the inlet water temperature, a free-cooling unit
operates as a traditional chiller, dissipating the thermal load of the evaporator with the compressors (fans
and compressors operating).
• Mixed mode: When the external temperature is lower than the inlet water temperature, the air
guarantees partial, rather than complete, dissipation of the thermal load. The control system activates
the free-cooling pump and the water is routed to the air/water exchangers that are placed in series in the

evaporator, dissipating at a lower thermal load (fan operation, free-cooling pump and, partially, the
compressors).
• Free-cooling: When the external temperature is low enough, the air/water exchangers allow the
dissipation of the complete thermal load with no need for the compressors to work (fans and free-cooling
pump operation only).
NOTE: Since the climatic profiles of the main European cities show that the most frequent temperatures are
between 0 and 15ºC, it is important to design free-cooling solutions that maximize the performance in this
temperature range.
NOTE: Components/configuration shown in the following image represents a general indication and could be
different on TRAF units and/or on selected configuration. Valves, filters, compensators, or any other necessary
equipment are not shown in the diagram.
COIL
FREE-COOLING PUMP
COMPRESSOR
PUMP
EVAPORATOR PUMP
Component Information
Compressor TRAF units are also fitted with scroll compressors
Evaporator TRAF units are fitted with plate evaporator
TRAF units are fitted with different coil layouts
Coils
according to the models
Units may not be fitted with on-board pumps or fitted
Main Pumps
with 1 or 2 main pumps
On-board pipeworks/piping Denoted by gray lines.

Summer mode
COIL
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
ON OFF PUMP
ON OFF
ON OFF PUMP
EVAPORATOR
Compressor TRAF units are also fitted with Scroll compressors
TRAF units are fitted with different coil layouts according to the
Coils
models
Units may not be fitted with on-board pumps or fitted with 1 or 2
Main Pumps
main pumps
Refrigerant
Water

Mid-season mode
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF PUMP
50%
50%
EVAPORATOR ON OFF PUMP
Coils
models
Main Pumps
main pumps
Refrigerant
Water

Winter mode
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
ON OFF PUMP
ON OFF PUMP
EVAPORATOR ON OFF
Coils
models
Main Pumps
main pumps
Refrigerant
Water

Intelligent Free-cooling
When designing systems for which uninterrupted service must be guaranteed, reliability is fundamental.
Technological environments (i.e., rooms which contain technological equipment and/or particular processes
which require guaranteed uninterrupted optimum operating conditions, as well as many industrial processes)
very often have higher breakdown costs than the cost of the equipment itself.
Designing a reliable system means both choosing units that are intrinsically reliable and to include suitable
reserves. An intrinsically reliable unit is designed and built to guarantee an extremely low breakdown and
inefficiency percentage. Designing with suitable reserves means to equip the system with one or more
additional units, and for this reason, design is typically based on “n+1” or “n+n” logics. This approach ensures
that there is a unit in “stand-by” to assure emergency rotation when, for any reason, a failure happens .
The Intelligent Free-cooling option
By combining the above concepts in applications where uninterrupted operation is required, units equipped with
a free-cooling device featuring redundancy logic can be installed, and part of the available cooling capacity is in
stand-by. The same consideration can be made regarding the available free-cooling capacity. The principle that
forms the basis of intelligent free-cooling is when external temperatures allow free-cooling, the air/water
exchangers of the units in stand-by are exploited as well.
As described in the picture below, by linking all of the air/water exchangers together (indicated with red dotted
lines in the example below), it is possible for the water that is to be cooled to flow through all of the free-cooling
coils available.
Due to the fact that in Aquaflair free-cooling units the water is sent to the free-cooling coils by a pump and not
by a simple three-way valve, it is possible to also use the exchangers of the units in stand-by and so increase
the free-cooling capacity available.
NOTE: Components/configuration shown in the image represents a general configuration and could be
different on TRAF units and/or on selected configuration. The image refers to 1+1 unit configuration (1 unit
running, 1 in stand-by mode) while other arrangements are possible. Valves, filters, compensators or any other
necessary equipment are not shown in the diagram

COIL
N + 1 CHILLER
COMPRESSOR FREE-COOLING PUMP
PUMP
EVAPORATOR
PUMP
Coils
Main Pumps
Intelligent free-cooling connections Denoted by red dotted lines.

Summer operation
In summer mode, the working unit operates in mechanical mode without water-flow through the stand by-chiller.
COIL
N + 1 CHILLER
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
ON OFF PUMP
ON OFF
EVAPORATOR
PUMP
ON OFF
0 25 50 75 100
ENERGY CONSUMPTION
Compressor TRAF units are also fitted with scroll compressors.
Evaporator TRAF units are fitted with plate evaporator.
Coils
according to the models.
Main Pumps
with 1 or 2 main pumps.
Lower temperature Denoted by darker blue lines.
Higher temperature Denoted by lighter blue lines.
Refrigerant
Water

Winter operation
In winter mode, both the units contribute to the cooling load dissipation with the free-cooling circuits. Therefore,
the chilled water flows through both the units due to the interlaced pipework.
NOTE: During this operation, only the free-cooling pumps in units that are powered ON operate.
COIL
N + 1 CHILLER
COMPRESSOR FREE-COOLING PUMP

ON OFF
ON OFF
ON OFF PUMP
ON OFF
EVAPORATOR
ON OFF PUMP
0 25 50 75 100
ENERGY CONSUMPTION
Compressor TRAF units are also fitted with Scroll compressors
Coils
Main Pumps
Lower temperature Denoted by darker blue lines.
Higher temperature Denoted by lighter blue lines.
Refrigerant
Water
NOTE: As a general configuration rule, the number of stand-by units must be equal or lower than the number of
working units, i.e. 1+1, 2+1, 3+2, while 1+2 or others are not possible. According to the energy saving levels
allowed by intelligent free-cooling, the most suitable configurations are 1+1 and 2+1, while arrangements with
more working units, such as 3+1, would have a longer payback period. The general saving depends on the
specific climatic profiles and working conditions; therefore, it is important to check the effective saving for each
project with the calculation software

Glycol-Free Free-Cooling
Designed for applications where the use of anti-freeze solutions are not allowed, the glycol-free solution permits
only free-cooling circuits in units to be filled with a glycol/water mixture, leaving pure water on the other parts of
the circuit.
The unit is fitted with an on-board intermediate heat exchanger that isolates the principal hydraulic circuit and
the free-cooling circuit according to the following drawing.
NOTE: Correct anti-freeze methods must be chosen for the hydraulic section that uses pure water.
FREE-COOLING
COIL
PUMP
FREE-COOLING
PUMP
PUMP
EVAPORATOR
The careful selection and the position of the intermediate heat exchanger permits installation of the main pump
on-board the unit as per traditional Aquaflair free-cooling chillers, and it allows minimization of the efficiency
reduction, which is normally introduced by an additional heat exchange between the fluids chilled by the unit.
NOTE: On some models/configurations, the glycol-free option may not be compatible or completely/partially
feasible. Performance may be different if compared to units without this solution.

Component Identification
Main components —115–235 kW
Item Description
 User terminal
 Electrical panel
 Fans
 Water connections
 Main pump(s)
 Water tank
 Condensing coils
 Free-cooling coils
 Compressor housing
 Electrical connections

Main components — 260–350 kW
Item Description
 User terminal
 Electrical panel
 Fans
 Water connections
 Pump inverter
 Water tank
 Main pump(s)
 Condensing coils
 Free-cooling coils
 Compressor housing
 Electrical connections
Recommended Limitations
The operating conditions of chillers are strictly related to the compressor limits with the operating conditions
guaranteed by the heat exchangers. In order to guarantee continuous operation, the chiller control board forces
the reduction of the condensing pressure in extreme external conditions by means of a reduction in cooling
capacity (unloading procedure). This must be considered during the design phase by means of the load
distribution between the chillers on site.
Usually the redundancy level requires one or more units in stand-by. With this solution, all the cooling resources
are working at part-load conditions with important advantages if compared to a traditional logic.
Chillers designed to provide chilled water temperatures lower than 3°C must be filled with antifreeze mixtures
suitable to operate at the design water temperatures (see “Nominal conditions and correction factors” on
page 38). TRAF units must be filled with antifreeze mixtures suitable to operate at the design ambient
temperatures (see “Nominal conditions and correction factors” on page 38).
TRAF units with glycol-free option need antifreeze mixtures in the free-cooling circuit only (see “Nominal
conditions and correction factors” on page 38).

Temperature limits
NOTE: The diagrams in this section refer to the average data at full capacity. Specific limits can slightly be
different for specific model/ configuration. External temperature limits are extended for EC motor fans and for
partial load conditions, please refer to the simulation software for details.
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS MOTOR
TRAC
OPERATING LIMIT
55
50
45
40
AMBIENT TEMPERATURE (ºC)
35
30 LIMIT FOR ULTRA-QUIET OPERATION*
25
20
15
10 STANDARD VERSION
5
0
-5
-10 LOW EXTERNAL TEMPERATURE OPTION
-15
-20
na4710a
-25
-30
-15 -10 -5 0 10 15 20 25 30
EVAPORATOR OUTLET FLUID TEMPERATURE (ºC)
*NOTE: External temperatures higher than the “Limit for ultra-quiet” operation” curve forces operation at full
fans speed. Consequently the noise level may be higher than data declared at nominal conditions.
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC MOTOR
TRAC
OPERATING LIMIT
55
50
45
40
35 LIMIT FOR ULTRA-QUIET OPERATION*

30
25
20
15
10 STANDARD VERSION
5
0
-5
-10 LOW EXTERNAL TEMPERATURE OPTION
-15
-20
na4711a
-25
-30
-15 -10 -5 0 10 15 20 25 30

UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS MOTOR
TRAF
OPERATING LIMIT
LIMIT FOR ULTRA-QUIET OPERATION*

UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC MOTOR
TRAF
OPERATING LIMIT

AMBIENT TEMPERATURE
EVAPORATOR OUTLET FLUID TEMPERATURE

UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS OR EC MOTOR
TRAH
CONDENSER OUTLET FLUID TEMPERATURE (ºC) OPERATING LIMIT
NOTE: Temperatures operating limits of TRAH units in cooling mode are the same as per TRAC units equipped
with low ambient temperature operation (see “UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC
MOTOR” on page 35).
Flow limits
Water flow variation influence the operation of the unit. A water flow that is too high generates turbulence in the
heat exchangers with consequent reduction in the heat exchange and very high pressure drop across the
evaporator.
A water flow that is too low could cause laminar flow in the evaporator with consequent reduction in exchange
capacity, freeze-up problems, scaling, stratification, and poor control.
These conditions would reduce the water side pressure drop up to the protection device set limits, generating a
low water flow alarm, which would stop the unit and require a manual reset.
For this reason, the following limits are required on the nominal water flow:
• Minimum water flow: -40% than the nominal water flow
• Maximum water flow: +40% than the nominal water flow
Other specific operations could be possible: please contact Schneider-Electric for further details

Performance Specifications
Main components
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Power supply (V/ph/Hz) 400/3/50
Refrigerant R410A
Fans (Number) 2 2 3 3 4 4 5 5 6
Standard (Type) Axial AC

Motor (Poles) 6
EC Motor (Type) Axial EC (electronic commutated)
Cooling circuit
1 1 2 2 2 2 2 2 2
(Number)
(Number) 2 2 4 4 4 4 4 4 4
Compressor
(Type) Scroll
Evaporator (Type) Plate
Nominal conditions and correction factors
The data in this section pertains to the following conditions and tolerances:
Nominal Conditions TRAC TRAF TRAH
Operation Mode Cooling Only Cooling Cooling

Inlet/outlet water temperature (ºC) 12/7 15/10 12/7
External air temperature (ºC) 35 35 35
Ethylene glycol (%) 0 20 0
Operation Mode Free-cooling Heating

Inlet/outlet water temperature (ºC) 15 40/45
External air temperature (ºC) 5 7/80
Ethylene glycol (%) 20 0
Main nominal power supply tolerance (R0) 400 V +/- 10%

Secondary nominal power supply tolerance (R0) 230 V +/- 10%
Storage conditions (ºC) between -20ºC and +45ºC
NOTE: A general design guideline for data centers, where reducing energy consumption and optimizing
available resources is becoming increasingly more significant, is to adopt solutions featuring chilled water air
conditioning units linked to chillers with a free-cooling system, sized in order to optimize operation. This system
is based on a chilled water temperature, which is higher than the “traditional” 7°C, with the aim of increasing the
free-cooling capacity and lowering the electrical absorption of the chiller. Since optimizing resources is the best
solution to reduce consumption, Schneider-Electric fully supports this trend, promoting and encouraging it and
facilitating the sizing of sites that are designed in this way. For this reason, technical data regarding chillers
equipped with free-cooling are based on inlet/outlet water temperatures of 15/10°C rather than 12/7°C.
TRAC/F/H units are suitable for operation with anti-freezing mixtures, like glycol-water. The on-board pumps
(main and free-cooling) are designed and selected to operate with glycol percentages up to 30%. Higher
percentages can be managed with a dedicated customization (on request). If antifreeze mixtures are being
used, some of the unit specifications given in the table (capacity, water delivery, load loss) will change.

Correction factors are given below for calculating the data based on different percentages of ethylene glycol:
Minimum Fluid Temperature With Unit Operating 5.0ºC 3.0ºC -5.0ºC -10.0ºC -18.0ºC -28.0ºC
Freezing temperature 0ºC -4.4ºC -9.6ºC -16.1ºC -24.5ºC -35.5ºC
Percentage of ethylene glycol by weight (%) 0 10 20 30 40* 50*
Correction factors (%) 0 10 20 30 40 50
Cooling capacity (R0) 1 0.985 0.98 0.97 0.96 0.95
Compressor power consumption (P0) 1 0.995 0.99 0.98 0.98 0.97
Volumetric flow rate (L0) 1 1.02 1.05 1.08 1.10 1.14
Evaporator (C0) 1 1.10 1.25 1.40 1.60 1.7
Correction factors (%) 0 10 20 30 40 50
Adjusted cooling capacity ** = Nominal cooling capacity × R0
Adjusted compressor power consumption **: Nominal absorbed power × P0
Adjusted volumetric flow rate** = Nominal volumetric flow rate × L0
Adjusted evaporator pressure drop,. water side** = Evaporator pressure drop × C0
* Glycol mixtures with concentrations higher than 30% must be managed on request
** With the same evaporator inlet and outlet temperatures 12/7ºC

Performance Data - General
Nominal performance - basic version
TRAC - Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
1
Cooling capacity (kW) 114.8 127.2 157.0 182.9 215.2 235.6 262.2 302.9 344.6
2
Absorbed power (kW) 42.8 46.9 57.1 66.3 72.8 82.1 92.0 104.2 117.8
2
E.E.R. 2.68 2.71 2.75 2.76 2.96 2.87 2.85 2.91 2.92
E.S.E.E.R.3 4.30 4.18 4.08 4.27 4.31 4.29 4.23 4.36 4.24
4
I.P.L.V. 4.75 4.83 4.68 4.79 4.84 4.83 4.83 4.95 4.93
1
Water flow (l/h) 19 666.3 21 8874.7 26 904.7 31 454.1 37 007.5 40 515.3 45 097.4 51 909.3 59 266.3
1
Evaporator pressure drop (kPa) 45.5 38.6 55.8 4800 53.9 60.6 54.4 54.3 49.9
Air flow1 (m3/h) 41 943.8 40 943.8 63 040.7 61 540.7 80 762.6 80 762.6 103 359.6 98 859.6 113 831.5
TRAC - EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Cooling capacity1 (kW) 117.9 131.8 160.5 187.8 2207 242.8 269.7 311.9 356.1
Absorbed power2 (kW) 41.8 45.5 56.2 64.6 71.7 80.2 90.5 101.6 115.6
E.E.R.2 2.82 2.90 2.86 2.91 3.08 3.03 2.98 3.07 3.08
E.S.E.E.R.3 4.49 4.59 4.19 4.31 4.42 4.40 4.33 4.46 4.41
I.P.L.V.4 4.80 4.89 4.74 4.86 4.92 4.91 4.90 5.03 5.01
Water flow1 (l/h) 20 275.8 22 662.5 27 610.9 32 309.1 37 966.5 41 754.7 46 383.1 53 650.3 61 244.3
Evaporator pressure drop1 (kPa) 47.88 41.1 52.1 50.0 55.5 56.3 57.2 57.3 53.0
Air flow1 (m3/h) 52 312.5 51 187.5 78 500.0 76 875.0 101 250.0 101 250.0 129 125.0 124 250.0 143 750.0
1Data refer to nominal conditions: Inlet/outlet water temperature: 7/12°C; external air temperature 35°C
2Data refer to total input power.(compressors and fans)
3European Energy Efficiency Ratio
4Integrated Partial Load Value

TRAF - Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Cooling capacity1 (kW) 122.0 135.7 167.1 194.0 225.8 247.6 276.4 317.5 356.1
2
2
E.E.R. 2.76 2.79 2.87 2.84 2.95 2.85 2.84 2.88 2.84
Water flow1 (l/h) 22 431 24 963 30 630 35 572 41 554 45 382 50 671 58 203 65 505
1 3
Air flow (m /h) 39 875 39 000 60 000 58 500 70 250 70 250 90 250 87 000 96 500
3
Free-cooling capacity (kW) 78.4 80.2 121.3 125.5 170.1 175.1 217.8 222.8 243.7
Absorbed power in free-
5.6 5.8 8.3 8.6 9.9 10.0 14.7 15.2 17.6
cooling3,4 (kW)
E.E.R. in free-cooling3,4 22.57 13.87 14.75 14.57 17.17 17.48 14.82 14.63 13.83
TRAF - EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
E.E.R.2 2.95 3.00 3.01 3.03 3.11 3.05 3.01 3.10 3.05
Water flow1 (l/h) 23 281 25 799 31 544 36 705 42 695 47 071 52 407 60 578 68 078
Air flow1 (m3/h) 50 063 49 000 75 125 73 750 89 750 89 750 115 000 115 000 125 000
Free-cooling capacity3 (kW) 86.3 88.9 133.7 140.0 191.4 198.3 244.6 253.9 278.9
6.6 6.8 9.8 10.2 12.3 12.5 17.6 18.3 21.8
cooling3,4 (kW)
1Data refer to nominal conditions: Inlet/outlet water temperature: 10/15°C; external air temperature 35°C; glycol: 20%
3Data refer to nominal conditions: Inlet water temperature: 15°C; external air temperature 5°C; glycol: 20%
4Data refer to total input power.(compressors, fans, and free-cooling pump)

TRAH - Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Heating capacity1 (kW) 120 134 171 193 227 246 275 322 362
2
2
E.E.R. 3.11 3.15 3.09 3.14 3.11 3.16 3.29 3.29 3.11
Water flow1 (l/h) 20 554 22 998 29 439 33 213 39 007 42 346 47 314 55 340 62 305
Evaporator pressure drop1 (kPa) 42 37 51 45 51 49 51 52 58
1 3
Air flow (m /h) 41 944 40 944 63 041 61 541 80 763 80 763 103 360 98 860 113 831
TRAH - EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Heating capacity1 (kW) 122 137 175 198 233 253 281 330 372
E.E.R.2 3.04 3.14 3.15 3.11 3.15 3.14 3.17 3.31 3.30
Water flow1 (l/h) 21 069 23 620 30 025 34 096 40 062 43 569 48 402 56 817 63 960
Evaporator pressure drop1 (kPa) 44 38 53 48 53 51 53 55 61
Air flow1 (m3/h) 52 313 51 188 78 500 76 875 101 250 101 250 129 125 124 250 143 750
1Data refer to nominal conditions: Inlet/outlet water temperature: 40/45°C; external air temperature 7°C; humidity: 80%

Nominal performance - UltraQuiet version
TRAC - Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
E.E.R.2 2.45 2.44 2.56 2.51 2.75 2.63 2.65 2.64 2.67
E.S.E.E.R.3 4.02 4.07 4.00 4.14 4.24 4.20 4.13 4.28 4.21
I.P.L.V.4 4.64 4.70 4.65 4.74 4.82 4.78 4.80 4.90 4.87
Water flow1 (l/h) 19 746 20 747 25 885 29 900 35 471 38 686 43 257 49 384 56 196
Evaporator pressure drop1 (kPa 25.25 38.61 49.72 47.58 53.01 53.26 54.42 54.39 49.86
Air flow1 (m3/h) 32 096 31 284 48 176 46 926 61 442 61 442 78 834 75 209 86 101
TRAC - EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
E.E.R.2 2.61 2.50 2.62 2.57 2.81 2.69 2.71 2.71 2.74
E.S.E.E.R.3 4.25 4.30 4.12 4.26 4.35 4.31 4.25 4.40 4.32
I.P.L.V.4 4.73 4.80 4.74 4.83 4.90 4.87 4.90 4.99 4.98
Water flow1 (l/h) 19 746 20 936 26 055 30 141 35 724 39 011 43 416 49 851 56 760
Air flow1 (m3/h) 33 276 32 463 49 945 48 757 63 927 63 927 81 908 78 408 90 140
1Data refer to nominal conditions: Inlet/outlet water temperature: 7/12°C; external air temperature 35°C
3European Energy Efficiency Ratio
4Integrated Partial Load Value

TRAF - Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
2
2
E.E.R. 2.50 2.48 2.65 2.56 2.68 2.53 2.57 2.54 2.51
Water flow1 (l/h) 21 358 23 554 29 407 33 828 39 557 42 926 48 118 54 836 61 578
Evaporator pressure drop1
59.83 51.77 68.65 65.18 72.19 70.12 58.97 58.35 66.66
(kPa)
Air flow1 (m3/h) 30 433 29 683 45 649 44 587 52 865 52 865 68 019 65 269 71 923
3
Free-cooling capacity (kW) 68.14 69.36 104.85 107.64 144.14 147.29 184.38 185.60 203.24
4.2 4.4 6.2 6.5 7.0 7.1 11.0 11.5 13.1
cooling3,4 (kW)
TRAF - EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
E.E.R.2 2.57 2.56 2.72 2.63 2.77 2.62 2.66 2.64 2.62
Water flow1 (l/h) 21 558 23 830 29 651 34 163 39 926 43 579 48 762 55 545 62 591
Evaporator pressure drop1
59.83 51.78 68.66 65.18 72.19 70.14 58.98 58.37 66.89
(kPa)
Air flow1 (m3/h) 31 651 30 963 47 570 46 445 55 927 55 927 70 908 69 158 77 140
Free-cooling capacity3 (kW) 69.52 70.97 107.15 110.15 149.05 152.48 190.51 192.51 212.43
4.0 4.0 6.0 6.2 6.7 6.8 10.7 11.2 12.9
cooling3,4 (kW)
1Data refer to nominal conditions: Inlet/outlet water temperature: 10/15°C; external air temperature 35°C; glycol: 20%
3Data refer to nominal conditions: Inlet water temperature: 15°C; external air temperature 5°C; glycol: 20%
4Data refer to total input power.(compressors, fans, and free-cooling pump)

Partial and total heat recovery
TRAC/H units can be fitted both with partial and total heat recovery while TRAF units are available with partial
free-cooling only. For correct operation of the chiller, it is necessary to avoid supplying the recovery exchanger
with water that is too cold (temperatures lower than 30°C). For this reason, it is necessary to install a 3-way
valve on the heat recovery pipeworks.
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
TRAC/F/H Partial Heat Recovery

Thermal capacity*
37.1 40.4 47.5 54.5 58.0 67.6 83.8 95.5 109.2
(kW)
Heat Recovery
6 668 7 348 8 837 10 382 11 244 12 783 14 159 16 162 18 156
Water Flow* (lit/h)
Heat Recovery
Pressure Drop * 12 15 12 16 9 11 11 14 18
(kPa)
TRAC Total Heat Recovery
Thermal capacity*
158.6 174.0 209.9 248.9 284.1 316.2 354.6 408.1 470.0
(kW)
Heat Recovery
27002 30 076 36 265 42 409 48 407 53 871 60 388 69 498 79 124
Water Flow* (lit/h)
Heat Recovery
Pressure Drop * 68 61 59 59 70 72 49 55 54
(kPa)
TRAH Winter Conditions** Partial Heat Recovery
Thermal capacity**
29.7 31.1 41.1 46.0 54.9 59.2 68.3 76.7 85.2
(kW)
Heat Recovery
5 022 5 433 6 830 7 921 9 064 9 938 10 748 12 167 13 636
Water Flow** (lit/h)
Heat Recovery
7 11 7 10 6 7 7 8 10
Pressure Drop (kPa)
*Data refers to nominal conditions: water temperature 12/7ºC; room temperature 35ºC; recovery water temperature 40/45ºC; glycol 0%.
**Data refers to nominal conditions: water temperature 40/45ºC room temperature 35ºC recovery water temperature 40/45ºC; glycol 0%.

Refrigerant and Water Content
Refrigerant content - basic version
NOTE: Quantities may vary due to adjustments made during end-of-line testing.
NOTE: Quantities may vary depending on unit configuration.
TRAC/TRAF
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
R410A refrigerant (kg) 26 29 32 38 48 50 66 70 76
TRAH
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
R410A refrigerant (kg) 29 32 35 42 52 55 70 75 80
Water content - basic version

TRAC/TRAH
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Water (l) 20.5 24 37 42.5 50 54 65 71 73
TRAF
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Water (l) 82.9 86.4 163.9 169.4 187.5 191.5 206.5 212.5 214.5
The tables below show the recommended minimum plant capacity and the consequent ΔT on the set point

Hydraulic Circuit
Water tank
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Water (l) 262 262 412 412 550 550 850 850 850
Working pressure
TRAC/TRAF/TRAH
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Maximum working pressure of
6
hydraulic circuit (barg)
Configurations
TRAC/TRAF/TRAH units are available with the following hydraulic configurations

• Unit without on-board pumps and water tank
• Unit equipped with water tank and without on-board pumps
• Unit equipped with 1 on-board pump
• Unit equipped with 2 on-board pumps
• Unit equipped with 1 on-board VSD pump
• Unit equipped with 2 on-board VSD pumps (one inverter)
• Unit without on-board pumps and internal water connections
IN
øW1
øE :
øW1
øE :
OUT
na4703a
• Unit equipped with on-board pumps and water connection on side of the unit
IN
øW1 RU
øE :
SET SPWA
VS
øW1 PE1 RU øW1

øW2
SAC øE :
RU
OUT
P
VE RP1
RSB SPWM
na4704a

• Unit equipped with1/2 on-board pumps or 1/2 on-board VSD pumps (one inverter),
RU IN
øW1
øE :
RP2
P
SPWA
SET øW2 øW3
RU VR
PE2
VS
øW1 RU PE1 øW1 OUT

RU
SAC øE :
øW3
øW2 VR
VE P
RSB RP1
SPWM
na4705a
Water quality
The table below provides a summary evaluation of the substances that could create problems linked to
corrosion. No guarantees can be deduced from this table due to the complex and carious chemical reactions
involved in each particular situation.
Compatibility With
Approximate concentration area
Plate Heat Exchangers Standard Heat
(mg/l)
Exchanger
pH-value 7 ÷ 9 value OK
Chloride Cl- < 50 OK
Free chlorine Cl2 < 0.5 OK
Sulphate SO4-- < 100 OK
< 10 OK
Free carbon dioxide CO2
10 ÷ 50 *
HCO3-/SO4-- > 1 (value) OK
Nitrate < 100 OK
Hydrogen sulfide H2S < 0.05 OK
< 0.1 OK
Oxygen O2
0.1 ÷ 2 *
Ammonium NH4+ < 0.5 OK
Phosphate PO43- <2 OK
Iron and manganese FE3+/Mn++ < 0.5 OK
Depositable (organic) substances 0 (value) **
Hardness 4 ÷ 8.5 dH OK
Data does not consider the effects of any bio-pollution present in the water.
*Corrosion Problems could arise, especially when several factors are evaluated together.
**Corrosion problems could arise when they are present in certain situations.

Evaporator pressure drop
NOTE: Data refers to 0% glycol.

UNIT WITHOUT ON-BOARD PUMPS
TRAC-TRAF-TRAH
EVAPORATOR PRESSURE DROP

Complete unit pressure drops and available head pressure
NOTE: Data refers to 0% glycol and full-speed pump. The available head pressure is the difference between
the “pump head pressure” curve and the curves of pressure drop.
UNIT WITH ON-BOARD PUMPS
TRAC-TRAF-TRAH
AVAILABLE PRESSURE
(PUMP - INTERNAL CIRCUIT)
PUMP

TRAC-TRAF-TRAH
AVAILABLE PRESSURE
PUMP

TRAC-TRAF-TRAH
AVAILABLE PRESSURE
PUMP

VSD pumps
The TRAC/H/F units range can be fitted with on-board primary circulation pumps. When the pressure drop and
the water flow do not remain constant, either during the chiller operation or during the evolution of the
installation, it is possible to install completely integrated inverter-driven circulation pumps.
This solution allows the water flow rate to be modified by varying the pump rotation speed. If this option is
selected, the unit is equipped with one or two pumps with 1+1 logic that are connected to a VSD (inverter)
driven by the chiller control board and with two pressure transducers on the chiller water circuit (IN/OUT),
completely connected to the main power supply and driven by the unit main board. In the event of units fitted
with two pumps, the inverter is usually shared between the pumps.
NOTE: In the event of any failure of the inverter when 2 pumps are installed, this is automatically bypassed and
the pumps are connected directly to the power supply. Therefore, the pump operates at full speed (50 Hz) and
an alarm is communicated by the control board without any consequence to the general reliability. When the
unit is fitted with a single pump, a failure in the inverter is equivalent to a failure in the pump and the unit is
stopped.
The inverter is controlled by the main board and the water flow can be modified according to two different
logics:
• Flexible operation
Flexible operation consists of water flow setting and the unit operating with constant water flow. With
the logic (a), the control board sets a value for the inverter speed and for the water flow. The unit
operates with this water flow value until it is not modified. Modifications can be done directly on the
local user terminal, on the remote user terminal of the unit, or from the Building Management System.
This solution is necessary when the pressure drop of the system is not completely known or an
extension is scheduled, expected, or simply possible. Once the chiller is installed, the pressure drop/
water flow is set on the control board according the site features and the required deltaT of the inlet/
water temperatures.
In the event of any modifications on the site, the operating parameters can be changed in order to
adjust the correct operation of the unit.
• Autoadaptive operation
Autoadaptive operation consists of the unit operating with variable water flow and constant available
head pressure. Once the chiller is installed, the required available pressure can be set on the unit.
The information from the pressure transducers permits the control board to maintain this setting in all
the different pressure drop conditions (between a min/max range).
This solution is useful when the pressure drop of the system can vary during chiller operation, like
installations where the CRACs are fitted with 2-way valves or when there are separate water circuits.
The settings for the required available head pressure can be done directly on the local user terminal,
on the remote user terminal of the unit, or from the Building Management System
Both logics can be set directly on site, with a simple modification of the control settings.
NOTE: VSD pumps can operate between 30 to 50 Hz, providing a minimum head pressure in any case. A by-
pass or balancing valve/arrangement must be provided in any case to avoid flow alarm.
Altitude
Units are able to operate at different altitudes, please check with the selection software the operating
conditions and their relation with the ambient temperature limits

Sound
The sound pressure levels (measured with BRÜEL & KJǼR class 1 sound-level meter model 2260) are
measured with units working at full load, in free-field conditions with direction factor Q=2, 10m away from the
unit on the condensing coil side. The data are taken according to ISO3744 - ISO3746.
Sound power level for each octave band frequency supplied in compliance with standard ISO3744-ISO3746.
The tolerance on the data is equivalent to Eurovent admitted tolerances.
NOTE: Data measured in free field at 10 meters from the unit operating without pumps at nominal conditions
with fans at nominal conditions, coil side, Q=2 directional factor. At different conditions, with different
configurations and/or with EC fans, noise values may vary.
Noise levels may change according to the final configuration and the operating conditions. The sound levels by
octave band are guideline values only and not contractually binding.
Basic version
This refers to the basic version with acousti-composite fans with asynchronous motor fans or with electronic-
commutated (EC) motor fans. The unit is fitted with enclosures for compressor protection and with modulating
condensation control for fans that can operate up to full speed.
temperatures than standard motor fans. At full fan speed, the noise impact is higher than at nominal conditions
(see table below).
Noise Pressure Levels - Basic Version
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
63 Hz (dB(A)) 12.0 14.0 11.8 11.8 12.4 16.2 17.7 21.7 18.1
125 Hz (dB(A)) 12.0 18.3 20.1 20.1 20.6 21.7 21.9 24.7 26.8
250 Hz (dB(A)) 17.5 33.4 38.5 38.5 39.1 38.4 36.9 37.9 41.9
500 Hz (dB(A)) 34.2 43.8 48.2 48.2 48.8 48.5 47.3 51.1 50.9
1000 Hz (dB(A)) 44.2 49.2 53.4 53.4 54.2 53.8 52.5 54.6 54.2
2000 Hz (dB(A)) 49.6 49.5 51.4 51.4 52.2 53.0 53.0 54.1 52.5
4000 Hz (dB(A)) 48.8 42.8 45.9 45.9 46.7 46.9 46.2 49.0 47.5
8000 Hz (dB(A)) 42.6 34.3 36.7 36.7 37.3 38.0 35.4 44.5 52.0
Lp (dB(A)) 53.3 53.4 56.8 56.8 57.5 57.6 56.8 59.0 59.0
Noise Power Levels - Basic Version
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
63 Hz (dB(A)) 44.3 46.3 43.4 43.4 43.5 47.3 49.4 53.4 49.8
125 Hz (dB(A)) 44.3 50.7 51.7 51.7 51.7 52.8 53.6 56.4 58.5
250 Hz (dB(A)) 49.8 65.7 70.1 70.1 70.2 69.5 68.5 69.5 73.6
500 Hz (dB(A)) 66.5 76.2 79.7 79.7 79.9 79.5 79.0 82.8 82.6
1000 Hz (dB(A)) 76.5 81.5 85.0 85.0 85.2 84.9 84.2 86.3 85.9
2000 Hz (dB(A)) 81.9 81.8 83.0 83.0 83.2 84.1 84.6 85.8 84.2
4000 Hz (dB(A)) 81.1 75.2 77.5 77.5 77.8 78.0 77.9 80.7 79.2
8000 Hz (dB(A)) 75.0 66.6 68.3 68.3 68.4 69.1 69.6 76.1 83.6
Lp (dB(A)) 85.7 85.7 88.3 88.3 88.6 88.7 88.5 90.7 90.7

Noise Levels at Full Fan Speed- With EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Noise pressure levels to be added
0.8 0.8 0.7 0.7 0.8 0.8 0.7 0.8 0.8
to above tables (dB(A))
Ultra-quiet version
Ultra-quiet version unit with acousti-composite fans with asynchronous motor fans or with electronic
commutated (EC) motor fans. The unit is fitted with soundproofed protective enclosures for compressors and a
modulating condensation control algorithm for fans based on noise reduction.
NOTE: Low fan speed for noise reduction is guaranteed at nominal conditions only: the unit control board
forces full fan speed in critical external temperatures only with consequent noise level increase (see table
below).
temperatures than standard motor fans. At full fan speed, the noise impact is higher than at nominal conditions
(see table below).
Noise Pressure Levels - Ultra-Quiet Version
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
63 Hz (dB(A)) 9.9 12.0 9.8 9.8 10.3 14.2 15.6 19.7 16.1
125 Hz (dB(A)) 15.3 16.2 17.9 17.9 18.4 19.6 19.8 22.6 24.7
250 Hz (dB(A)) 31.8 30.9 36.3 36.3 36.8 36.1 34.5 35.3 39.7
500 Hz (dB(A)) 41.7 41.3 45.8 45.8 46.4 46.0 44.9 48.8 48.6
1000 Hz (dB(A)) 46.8 46.4 50.9 50.9 51.5 51.1 49.9 51.8 51.3
2000 Hz (dB(A)) 46.2 47.0 48.9 48.9 49.4 50.4 50.6 51.5 49.7
4000 Hz (dB(A)) 39.8 40.0 43.2 43.2 43.8 44.1 43.6 46.3 44.6
8000 Hz (dB(A)) 31.5 32.1 34.6 34.6 35.1 35.8 33.2 42.4 50.0
Lp (dB(A)) 50.7 50.8 54.3 54.3 54.8 54.9 54.3 56.4 56.4
Noise Power Levels - Ultra-Quiet Version
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
63 Hz (dB(A)) 42.3 44.3 41.3 41.3 41.3 45.3 47.3 51.4 47.8
125 Hz (dB(A)) 47.6 48.5 49.5 49.5 49.5 50.7 51.5 54.3 56.4
250 Hz (dB(A)) 64.1 63.3 67.8 67.8 67.9 67.2 66.2 67.0 71.4
500 Hz (dB(A)) 74.1 73.6 77.4 77.4 77.5 77.1 76.6 80.5 80.2
1000 Hz (dB(A)) 79.2 78.7 82.5 82.5 82.6 82.2 81.6 83.5 83.0
2000 Hz (dB(A)) 78.5 79.3 80.4 80.4 80.5 81.5 82.3 83.2 81.4
4000 Hz (dB(A)) 72.1 72.4 74.8 74.8 74.9 75.2 75.3 78.0 76.3
8000 Hz (dB(A)) 63.9 64.5 66.1 66.1 66.2 66.9 67.5 74.1 81.6
Lp (dB(A)) 83.0 83.1 85.8 85.8 85.9 86.0 86.0 88.1 88.1

Noise Levels at Full Fan Speed - With Standard Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
1.5 1.5 1.3 1.3 1.6 1.5 1.3 1.5 1.5
Noise Levels at Full Fan Speed - With EC Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
2 1.9 1.7 1.7 2 2 1.6 1.9 1.9
Electrical Data
• Power supply
– The power supply for all units is 400V/3ph/50Hz. Versions with different power supplies can be
provided on request.
– The separate power supply (if present) is 230V/1ph/50Hz. This optional version is based on a
separate power connection for the following devices:
• Unit control board
• Anti-condensation heater (only with low ambient temperature option)
• Antifreeze heaters for evaporator and pumps (optional, based on the configuration)
• Compressors
– FLI (Full Load Input Power): The maximum absorbed power of the unit [kW].
– FLA (Full Load Amperage): The maximum absorbed current [A].
– LRA (Locked Rotor Amperage): The value that usually indicates the current in locked rotor
conditions.
• Pump
– FLA (Full Load Amperage): The maximum absorbed current [A].
– LRA (Locked Rotor Amperage): The starting current [A]. The control board manages the pump
switching-on before unit start-up and, therefore, the LRA for the pump does not increase the starting
current of the unit.
NOTE: For VSD pumps, the values refer to full-speed pumps.
• Chiller unit
– FLI (Full Load Input Power): The maximum absorbed power of the unit [kW].
– FLA (Full Load Amperage): The absorbed current at maximum operating parameters over an
extended period of time: i.e., compressors max absorbed current + fans absorbed current + pump
absorbed current (if present). This is the maximum steady current value actually necessary to size
cabling, safety devices, etc.
– LRA (Locked Rotor Amperage): The maximum current peak: i.e., compressor nr 1 starting current +
the other compressors maximum absorbed current + the fans absorbed current (and operating
current for pump, if fitted). This is necessary for the delay in external safety devices and in the genset
sizing (if fitted).
– COSφ: The cosine of the φ angle of displacement between the current and the voltage in an
electrical system with alternate current.
• NOTE: COSφ
The electronically commuted (EC) motors do not have the same effect as asynchronous motors
with relation to the phase displacement between current and voltage. These types of motors do

not introduce a phase displacement but modify the shape of the wave as a phase displacement.
However, this effect is different and cannot be corrected with traditional power phase capacitors.
• NOTE: COSφ on unit equipped with pumps
The value for the COSφ on units equipped with on-board pumps is reduced by the effect of the
pump. It is possible to fit (on request) the unit with power phase capacitors designed for the
pump.

TRAC - component data
Compressors
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Compressor 1
FLI (kW) 30.9 30.9 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) 53 53 33 44 44 53 53 66 66
LRA (A) 210 210 154 210 210 210 210 287 287
Compressor 2
FLI (kW) 25.4 30.9 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) 44 53 33 33 44 44 53 53 66
LRA (A) 210 210 154 154 210 210 210 210 287
Compressor 3
FLI (kW) – – 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) – – 33 44 44 53 53 66 66
LRA (A) – – 154 210 210 210 210 287 287
Compressor 4
FLI (kW) – – 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) – – 33 33 44 44 53 53 66
LRA (A) – – 154 154 210 210 210 210 287
Acousti-Composite Fans With Asynchronous Motor
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Single Fan (A) 4.3
FLA - Total (A) 8.6 8.6 12.9 12.9 17.2 17.2 21.5 21.5 25.8
Acousti-Composite Fans With EC Motor
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Total (A) 9 9 13.5 13.5 18 18 22.5 22.5 27
Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.69 2.82 4.00 4.35 4.64 4.93 6.63 7.20 7.49
OA (A) 4.57 4.79 7.05 7.67 8.16 8.68 11.13 12.08 12.58
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8

Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Main Pump - VSD Driven
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.69 2.82 4.00 4.35 4.64 4.93 6.63 7.20 7.49
OA (A) 4.57 4.79 7.05 7.67 8.16 8.68 11.13 12.08 12.58
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Note: Values refer to pumps at full speed.
Separate Power Supply - Secondary Line Data*
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
V/Ph/Hz 230/1/50
OP (kW) 2.51
OA (A) 10.9
*Available as an option. Data refers to low-temperature version.

TRAC - complete unit
NOTE: It is possible to equip the unit with power phase capacitors for the pump (on request). With this solution,
the total COS φ is the same of the unit configured without pumps.
Unit Without On-board Pumps and With AC Motor Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 59.6 65.2 81.4 94.0 108.2 119.2 131.9 147.3 164.5
FLA (A) 105.6 114.6 144.9 166.9 193.2 211.2 233.5 259.5 289.8
COS φ 0.88 0.89 0.87 0.87 0.87 0.88 0.88 0.88 0.84
COS φ with Power Phase
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Capacitors
LRA (A) 262.6 271.6 265.9 332.9 359.2 368.2 390.5 480.5 510.8
LRA with Softstarters (A) 178.6 187.6 204.3 248.9 275.2 284.2 306.5 365.7 396.0
.
Unit With On-board Pumps and With AC Motor Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 65.3 70.9 89.6 102.1 116.4 127.4 144.7 160.1 177.3
FLA (A) 115.2 124.2 159.2 181.2 207.5 225.5 255.0 281.0 311.3
COS φ 0.88 0.88 0.87 0.87 0.86 0.87 0.88 0.87 0.84
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Capacitors
LRA (A) 272.2 281.2 280.2 347.2 373.5 382.5 412.0 502.0 532.3
LRA with Softstarters (A) 188.2 197.2 218.3 263.2 289.5 298.5 328 387.2 417.5
Unit Without On-board Pumps and With EC Motor Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 63.3 69.0 86.9 99.5 115.6 126.6 141.1 156.8 175.6
FLA (A) 106.0 115.0 145.5 167.5 194.0 212.0 234.5 260.5 291.0
COS φ 0.88 0.89 0.87 0.87 0.87 0.88 0.88 0.88 0.84
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Capacitors
LRA (A) 263 272 266.5 333.5 360.0 369.0 391.5 481.5 512.0
LRA with Softstarters (A) 179 188 204.9 249.5 276 285 307.5 366.7 397.2
Unit With On-board Pumps and With EC Motor Fans
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 69.0 74.7 95.1 107.6 123.7 134.7 153.9 169.6 188.4
FLA (A) 115.6 124.6 159.8 181.8 208.3 226.3 256.0 282.0 312.5
COS φ 0.88 0.88 0.87 0.87 0.86 0.87 0.88 0.87 0.84

Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A

0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Capacitors
LRA (A) 272.6 281.6 280.8 347.8 374.3 383.3 413.0 503.0 533.5

TRAF - component data
Compressors
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Compressor 1
FLI (kW) 30.9 30.9 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) 53 53 33 44 44 53 53 66 66
LRA (A) 210 210 154 210 210 210 210 287 287
Compressor 2
FLI (kW) 25.4 30.9 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) 44 53 33 33 44 44 53 53 66
LRA (A) 210 210 154 154 210 210 210 210 287
Compressor 3
FLI (kW) 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) 33 44 44 53 53 66 66
LRA (A) 154 210 210 210 210 287 267
Compressor 4
FLI (kW) 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) 33 33 44 44 53 53 66
LRA (A) 154 154 210 210 210 287 267
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Total (A) 8.6 8.6 12.9 12.9 17.2 17.2 21.5 21.5 25.8
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Total (A) 9 9 13.5 13.5 18 18 22.5 22.5 27
Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.77 2.99 4.35 4.72 5.03 5.34 7.09 7.71 7.99
OA (A) 4.70 5.07 7.65 8.30 8.86 9.40 11.91 12.94 13.42
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8

Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.77 2.99 4.35 4.72 5.03 5.34 7.09 7.71 7.99
OA (A) 4.70 5.07 7.65 8.30 8.86 9.40 11.91 12.94 13.42
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Free-Cooling Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.13 2.34 3.27 3.49 2.70 2.83 5.88 6.54 6.84
OA (A) 3.80 4.16 5.55 5.93 4.58 4.81 10.35 11.51 12.04
FLI (kW) 3.7 3.7 5.7 5.7 5.7 5.7 10.5 10.5 10.5
FLA (A) 6.6 6.6 9.6 9.6 9.6 9.6 18.5 18.5 18.5
LRA (A) 54.12 54.12 72.96 72.96 72.96 72.96 151.7 151.7 151.7
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
V/Ph/Hz 230/1/50
OP (kW) 2.51
OA (A) 10.9

TRAF - complete unit
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 63.5 69.1 87.4 99.9 114.3 125.5 142.8 158.3 175.5
FLA (A) 112.2 121.2 154.5 176.5 202.8 220.8 252.0 278.0 308.3
COS φ 0.89 0.90 0.88 0.88 0.87 0.88 0.88 0.88 0.85
0.95
Capacitors
LRA (A) 268 268 258 324 350 358 378 494 507
.
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 69.2 74.8 95.5 108.1 122.4 133.6 155.7 171.1 188.3
FLA (A) 121.8 130.8 168.8 190.8 217.1 235.1 273.5 299.5 329.8
COS φ 0.89 0.89 0.87 0.87 0.87 0.88 0.88 0.88 0.85
0.95
Capacitors
LRA (A) 278 278 272 338 364 372 400 516 529
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 67.2 72.9 92.9 105.5 121.7 133.1 152.1 167.8 186.7
FLA (A) 112.6 121.6 155.1 177.1 203.6 221.6 253.0 279.0 309.5
COS φ 0.89 0.90 0.88 0.88 0.87 0.88 0.88 0.88 0.85
0.95
Capacitors
LRA (A) 268.4 268.4 258.6 324.6 350.8 358.8 379.0 495.0 508.2
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 72.9 78.6 101.0 113.6 129.8 141.2 164.9 180.6 199.5
FLA (A) 122.2 131.2 169.4 191.4 217.9 235.9 274.5 300.5 331.0
COS φ 0.89 0.89 0.87 0.87 0.87 0.88 0.88 0.88 0.85

Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A

0.95
Capacitors
LRA (A) 278.4 278.4 272.8 338.6 364.8 380.0 401.0 517.0 530.2

TRAH - component data
Compressors
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Compressor 1
FLI (kW) 30.9 30.9 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) 53 53 33 44 44 53 53 66 66
LRA (A) 210 210 154 210 210 210 210 287 267
Compressor 2
FLI (kW) 25.4 30.9 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) 44 53 33 33 44 44 53 53 66
LRA (A) 210 210 154 154 210 210 210 287 267
Compressor 3
FLI (kW) 19.11 25.4 25.4 30.9 30.9 38.5 38.5
FLA (A) 33 44 44 53 53 66 66
LRA (A) 154 210 210 210 210 287 267
Compressor 4
FLI (kW) 19.11 19.11 25.4 25.4 30.9 30.9 38.5
FLA (A) 33 33 44 44 53 53 66
LRA (A) 154 154 210 210 210 287 267
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Total (A) 8.6 8.6 12.9 12.9 17.2 17.2 21.5 21.5 25.8
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Number of fans 2 2 3 3 4 4 5 5 6
FLA - Total (A) 9.0 9.0 13.5 13.5 18.0 18.0 22.5 22.5 27.0
Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.73 2.89 4.21 4.58 4.87 5.17 6.78 7.42 7.73
OA (A) 4.64 4.91 7.41 8.07 8.57 9.11 11.38 12.46 12.98
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8

Main Pump
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
OP (kW) 2.73 2.89 4.21 4.58 4.87 5.17 6.78 7.42 7.73
OA (A) 4.64 4.91 7.41 8.07 8.57 9.11 11.38 12.46 12.98
FLI (kW) 5.7 5.7 8.1 8.1 8.1 8.1 12.8 12.8 12.8
FLA (A) 9.6 9.6 14.3 14.3 14.3 14.3 21.5 21.5 21.5
LRA (A) 72.96 72.96 130.13 130.13 130.13 130.13 182.75 182.75 182.75
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
V/Ph/Hz 230/1/50
OP (kW) 2.51
OA (A) 10.9

TRAH - complete unit
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 59.7 65.2 81.5 94.0 108.3 119.3 132.0 147.2 164.1
FLA (A) 105.6 114.6 144.9 166.9 193.2 211.2 233.5 259.5 289.8
COS φ 0.88 0.89 0.87 0.87 0.87 0.88 0.88 0.87 0.95
0.95
Capacitors
LRA (A) 268 268 258 324 350 358 378 494 507
.
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 65.3 70.8 89.6 102.2 116.4 127.4 144.8 160.0 176.9
FLA (A) 115.2 124.2 159.2 181.2 207.5 225.5 255.0 281.0 311.3
COS φ 0.88 0.88 0.87 0.87 0.86 0.87 0.88 0.87 0.84
0.95
Capacitors
LRA (A) 278 278 272 338 364 372 400 516 529
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 63.3 68.8 86.9 99.5 115.6 126.6 141.1 156.3 175.0
FLA (A) 106.0 115.0 145.5 167.5 194.0 212.0 234.5 260.5 291.0
COS φ 0.88 0.89 0.87 0.87 0.87 0.88 0.88 0.87 0.84
0.95
Capacitors
LRA (A) 268.4 268.4 258.6 324.6 350.8 358.8 379.0 495.0 508.2
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
FLI (kW) 69.0 74.5 95.1 107.6 123.7 134.7 153.9 169.1 187.8
FLA (A) 115.6 124.6 159.8 181.8 208.3 226.3 256.0 282.0 312.5
COS φ 0.88 0.88 0.87 0.87 0.86 0.87 0.88 0.87 0.84

Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A

0.95
Capacitors
LRA (A) 278.4 278.4 272.8 338.6 364.8 380.0 401.0 517.0 530.2

Dimensional Data
Dimensions
Dimensions
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Frame Type
Height *(mm) 2215.0 2215.0 2215.0 2215.0 2215.0 2215.0 2135.0 2135.0 2135.0
Length (mm) 3162.0 3162.0 4612.0 4612.0 5562.0 5562.0 5730.0 5730.0 5730.0
Depth (mm) 1151.0 1151.0 1151.5 1151.5 1151.5 1151.5 2204.0 2204.0 2204.0
*Without anti-vibration mounts.
Weights
NOTE: For other options and details, see the Installation Manual.
Weights
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
TRAC
Basic (kg) 1247 1304 1945 2030 2162 2264 2969 3123 3181
Single Pump (kg) 1347 1402 2072 2159 2308 2408 3126 3282 3340
Double Pumps (kg) 1425 1480 2165 2250 2403 3501 3242 3396 3456
Single Pump + Tank (kg) 1466 1521 2191 2276 2474 2572 3343 3499 3557
Double Pumps + Tank (kg) 1517 1570 2293 2380 2574 2672 3481 3633 3695
TRAF
Basic (kg) 1553 1565 2288 2421 2645 2741 3442 3598 3662
Single Pump (kg) 1653 1663 2419 2550 2789 2887 2601 3753 3821
Double Pumps (kg) 1728 1742 2510 2641 3884 3984 3714 3870 3936
TRAH
Basic (kg) 1263 1315 1965 2048 2254 2352 3049 3203 3263
Single Pump (kg) 1362 1416 2094 2179 2398 2498 3208 3362 3418
Double Pumps (kg) 1439 1493 2185 2270 2493 2593 3324 3478 3536

Service access
The following diagrams show the minimum recommended distances to be left for clearance around the unit for
correct operation and service access.
IMPORTANT: Prevent air recirculation between the air discharged and the suction in the condenser. When
multiple chillers are installed close together in the same area, it is important to evaluate the airflow through the
unit and the air recirculation that may occur. It could be necessary to install chimneys on the top of the unit in
some situations.
MODELS 1221A, 1421A, 1742A, 2042A, 2342A, 2642A
1500
1500
1000
1500
MODELS 2942A, 3642A, 4042A
1500
1500
1000
na4721a
1500
*Dimensions are shown in mm.
NOTE: If two of the three dimensions are at their minimal limit, it is advised that the third dimension is at least
three times that of the minimal limit listed on the above diagrams.

Piping Connections
Hydraulic connections
The pipework connections are made from steel, and the free-cooling circuit is made from steel with flexible
connections between the coils and the free-cooling manifold. This is to eliminate vibrations along the water
circuit and to guarantee flexibility to the unit structure during liftings and movements.The units are supplied with
Victaulic-type hydraulic connections.
Pipework of this type is composed of two parts: the pipework is predisposed for a Victaulic clamp and the
Victaulic clamp itself.
VICTAULIC/FLANGED PIPE VICTAULIC FIXING CLAMP

REDUCTION
NOTE: The units are only supplied with the pipework.
Table of Correspondence Between Different Types of Hydraulic Connections
Flexible (Victaulic) Flanged

Connection Type Threaded Connections GAS (BSP)
Joints Connections
ext. Ø pipe to be
Position Male Female DN
welded (mm)
G 1 in. M G 1 in. F OD 33.7 DN 25

G 1 1/4 in. M G 1 1/4 in. F OD 42.4 DN 32
G 1 1/2 in. M G 1 1/2 in. F OD 48.3 DN 40
G 2 in. M G 2 in. F OD 60.3 DN 50
G 2 1/2 in. M G 2 1/2 in. F OD 76.1 DN 65
G 3 in. M G 3 in. F OD 88.9 DN 80
G 4 in. M G 4 in. F OD 114.3 DN 100
G 5 in. M G 5 in. F OD 139.7 DN 125
G 6 in. M G 6 in. F OD 168.3 DN 150
G 8 in. M G 8 in. F OD 219.1 DN 200
Hydraulic Connections
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Type Victaulic
Main Hydraulic
2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 3 in. 3 in. 4 in. 4 in. 4 in.
Connections
Type Female BSP Victaulic

Hydraulic Connections
Model 1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Intelligent Free-cooling
2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 4 in. 4 in. 4 in.
Connections

Design Guidelines
Ambient temperature operation
According to the ambient temperature operation some guidelines in unit selection and configuration are as
follows:
Low ambient temperature operation
When a chiller is designed to usually operate with low ambient temperatures, it is necessary to select the
specific version and configuration.
• Free-cooling units or “low ambient temperature” option is required.
• Antifreeze mixtures are mandatory for free-cooling chillers, while free-cooling chillers with glycol-free
option, chillers and heat pumps may be used with pure water if they are configured with antifreeze
heaters.
• The screen for the local user terminal on-board the unit is a LCD terminal and, therefore, when external
temperatures are quite low the visualization may be temporary not possible. This situation does not
damage the terminal, but it limits maintenance operations. A good practice is usually to install a remote
user terminal, internally installed for chillers installed in low ambient temperatures areas.
• A remote user terminal is suggested to monitor the unit when ambient conditions are not suitable for a
direct visit in front of the unit.
High ambient temperature operation
Although units are designed for high ambient temperature operation, continuous operation close to the high
ambient temperatures limits stresses the unit and therefore some strategies should be adopted on site.
• Continuous power supply allows electrical board ventilation and therefore improve the overall unit
reliability.
• Chiller orientation and position should be evaluated to reduce stress for electrical components.
• A remote user terminal is suggested to monitor the unit when ambient conditions are not suitable for a
direct visit in front of the unit.
Location Requirements
Sound considerations
• Refer to <link> for sound ratings.
• Locate the unit away from sound-sensitive areas.
• Install the optional elastomeric isolators under the unit.
• Chilled water piping should not be supported by chiller frame.
• Install rubber vibration isolators in all water piping.
• Seal all wall penetrations.
NOTE: Consult an acoustical engineer for critical applications.
Foundation
Provide rigid, non-warping mounting pads or a concrete foundation of sufficient strength and mass to support
the applicable operating weight (i.e., including completed piping, and full operating charges of refrigerant, oil
and water).
Refer to the chapter on “Unit Dimensions/Weights” for unit operating weights

Clearances
Provide enough space around the unit to allow the installation and maintenance personnel unrestricted access
to all service points. Refer to submittal drawings for the unit dimensions, to provide sufficient clearance for the
opening of control panel doors and unit service (see “Service access” on page 70 for minimum clearances).
In all cases, local codes which require additional clearances will take precedence over these recommendations.
Walled Enclosure Installations
When the unit is placed in an enclosure or small depression, the top of the surrounding walls should be no
higher than the top of the fans. The chiller should be completely open above the fan deck. There should be no
roof or structure covering the top of the chiller.
Pump selection
When a chilled water cooling plant is designed one of the most critical item is the evaluation and the calculation
of the hydraulic features. This means to evaluate, by the mechanical consultant, which are the pressure drop of
the system according to the operating conditions, the water temperatures, the glycol percentage, the hydraulic
devices, the pipeworks sizes, the final layout... and to combine this value with the head pressure generated by
the pump at this conditions.
A not correct match between pumps and pressure drop creates unbalance head pressure and this changes the
water flow which has a direct influence in performance, reliability, operation and availability of the units, Chillers
and CRAC units or InRow units, too
The following are the main consequences caused by an incorrect hydraulic balancing:
• performance: a different flow from the design influence the water velocity and the deltaT between inlet
and outlet water chiller side. Speed influences the capability to exchange the thermal load into the chiller.
DeltaT influences the operative conditions for compressors
• reliability: a too high water flow increases the amperage of the pump motor, which can generate a pump
protection intervention with a consequent critical alarm on the unit. A too low water flow can cause a flow
alarm. Both the alarms force the stop the unit
• operation: a too high water flow influence the precision in the chiller water temperature, which a
consequent incorrect or not optimized operation of chillers and CRACs or InRows
• availability, high speed in water flow could damage the evaporator if any debris are in the water circuit.
For these reasons a correct selection for pumps is mandatory in order to guarantee a good site operation.
The chillers and air-conditioners manufacturers, as devices providers, haven't the complete overview, and
responsibility, of the plant.
The consultant, based on all the necessary information provided by the components manufacturers, have to
check the correct matching between the unit and the system. Then the consultant should check these values
and verify the matching with the system.
Unfortunately a correct calculation of the pressure drop of the system is quite complicated and for this reason it
should be carried-out by who has the responsibility of the design.
In order to help the correct matching between the pumps and the plant the following procedure can be
suggested. Of course the final decision and responsibility is owned by the consultant
 check the circuit typology
 follow the suggestions below according to the different circuit typologies
 evaluate the circuit pressure drop at different configurations and working conditions
 check that the circuit pressure drop match with the available head pressure reported in the chiller datasheet

Circuit typology
• primary / secondary
– if the circuit is a primary / secondary, the available head pressure of the pump which is installed on-
board the chillers must be “low”*
– if the circuit is a primary / secondary, it is important to evaluate the site conditions, i.e.
• if the site configuration is the final one, fixed speed pumps are enough
• if the site configuration is the final one, VSD pumps allow to set the correct head pressure on site
and prevent (partially) eventual not correct installations
• if the site configuration is not the final, VSD pumps are necessary
• primary only
– if the circuit is a primary only, the available head pressure of the pump which is installed on-board the
chillers must be “high”*
– if the circuit is a primary only, it is important to evaluate the internal units, i.e.
• 2-way valves
• VSD pumps are required together with a continuous control on the P.
• Note both the min and max pressure have to be considered
• Balancing valves are required
• Overpressure valve must be installed at the final edge of the circuit to prevent water flow
alarm in the event of valves closed
• 3-way valves
• Fixed speed pumps are enough
• Overpressure valve should be installed at the final edge of the circuit is the pressure drop of
the 3-way valve by pass line is quite high. This is necessary to prevent water flow alarm in
the event of valves by-passed
• 3-way valves with future expansions
• VSD pumps are required
• Overpressure valve should be installed at the final edge of the circuit is the pressure drop of
the 3-way valve by pass line is quite high. This is necessary to prevent water flow alarm in
the event of valves by-passed

General notes and recommendations
(*) The final evaluation for “high” and “low” values are under the consultant responsibility. Typical values for
“low” available head pressure is 50kPa, while “high” usually means 150kPa. Of course these values are
indicative only and they depends on the final layout of the circuit.
NOTE: With “available head pressure” at a certain water flow, it is usually indicated as the head pressure of the
pumps without the internal pressure drop of the chiller: i.e.,
Havailable = H pump - pressure dropchiller
30
25
20
HEAD PRESSURE (WMC)
15
AVAILABLE HEAD PRESSURE
10
5
CHILLER PRESSURE DROP
0
0 10 20 30 40 50 60 70 80 90 100 110 120
3
WATER FLOW (M /H)
PUMP HEAD PRESSURE
na4956a
PRESSURE DROP CURVE
The pressure drop calculation depends on the following parameters:

• Circuit type and layout
• Load conditions
• Parts of the circuits enabled/disabled
• Units, devices, piping features, and pressure drops
• Water temperatures
• Antifreeze mixtures percentages (glycol)
• Antifreeze mixtures type (ethylenic/propylenic glycol: NOTE: Only these types are allowed by Schneider
Electric chillers and air conditioners.)
NOTE: Good practices require the installation of balancing valves, overpressure valves, elastic compensators,
motorized valves on the inlet side of the chillers, non-return valves on the discharge sides of the chillers, water
filters close to the chillers; all of these components must be considered in the circuit design and calculation.
VSD pumps can operate between 30 to 50 Hz; therefore, a min head pressure is provided in any case. A by-
pass valve/arrangement must be provided in any case to avoid flow alarm.

Circuit typology quick guide
CIRCUIT TYPE
PRIMARY/ N HIGH HEAD FINAL N VSD PUMPS

SECONDARY PRESSURE CONFIGURATION
PUMP
Y
Y
LOW HEAD FIXED SPEED OR

PRESSURE VSD PUMPS
PUMP
N FINAL N VSD PUMPS

2-WAY VALVE CONFIGURATION
Y Y
VSD PUMPS FIXED SPEED OR

VSD PUMPS
na4960a
Main hydraulic components
The following recommendations are not a reference design but good practices for installations and site designs
Protection and operation devices to be installed externally to the units: In order to protect and to allow ordinary
/ not-ordinary maintenance, chillers should be installed with following main devices:
• Water filter / strainers: To prevent residue and metallic burrs from seriously damaging the refrigerator,
install a metallic water filter with 1 to 2 mm mesh in the refrigerator inlet pipe. The filter is usually
provided by main contractor
• Shut-off valves: It must be possible to isolate the IN/OUT water connections of the unit. For this reason
manual shout-off valves must be installed on external pipeworks
• Elastic coupling / compensators: In order to prevent vibration propagation, elastic compensators are
usually installed in order to decouple the unit and the general pipeworks
• Pipeworks supports: It is necessary to sustain any connections to and from the unit
• Automatic air valve (air bleed): they must be installed in the external circuit
• Water drainage system: must be installed externally to remove water if necessary
• Balancing valve: it is necessary to be installed to balance the water pressures into the circuit
• Refilling system: the installation of a the refilling system is necessary on the suction side of the unit at
min setting 1,5 bar;
• Safety valves and expansion vessel for units without pumps
• Water gauges on IN/OUTlet pipeworks

• By-pass line: A min flow must be guarantee in any operational mode. A by-pass valve/arrangement must
be provided in any case to avoid flow alarm.
• Non return valves: They must be installed on outlet water pipeworks is the unit is not fitted with onboard
pump/s or it is fitted with one pump
• Motorized 2-way valve: If unit is not fitted with pump/s it is mandatory to install 2-way motorized valve in
the suction side of each unit to prevent by-pass. If the unit is fitted with onboard pump/s (1 or 1+1) it is
strongly suggested to install the valve too (refer to the following table for details).
Unit Configuration Motorized 2-Way Valve Non-Return Valve

Without on-board pumps Mandatory Mandatory
With 1 on-board pump Strongly suggested Mandatory
With 2 on-board pumps Strongly suggested Not necessary - fitted on-board
With 1 VSD on-board pump Suggested Mandatory
With 2VSD on-board pumps Suggested Not necessary - fitted on-board
UNIT WITH ONBOARD PUMPS
GR
SE SUPPLY LIMIT
UNIT
na4963a
GR Filling system
Non-return valve
Optional Strainer/filter
Air valve Motorized valve
Elastic compensator Pressure gauge

UNIT WITHOUT ONBOARD PUMPS
EV
SE SUPPLY LIMIT GR
UNIT
na4964a
GR Filling system EV Expansion valve
Optional Strainer/filter
Air valve Motorized valve
Elastic compensator Pressure gauge
Non-return valve Pump
Safety valve
Intelligent free-cooling hydraulic design guidelines
In addition to the recommendations above, following notes must be applied on unit equipped with intelligent
free-cooling
• Piping sizing: While external piping connected to the unit can be designed with the same diameter as per
the unit intelligent free-cooling connections, the common manifold must be designed in order to keep the
same water velocity. For example when two units are installed the diameter for the common manifold
can has to be calculated with a factor 1.44x, i.e. the IFC connections x 1.44
• Balancing valve: on the intelligent free-cooling manifolds is necessary to be installed to balance the
water pressures into the circuit
• Shut-off valves: It must be possible to isolate the intelligent free-cooling connections of the unit. For this
reason manual shout-off valves must be installed on external pipeworks
• Elastic compensators: In order to prevent vibration propagation, elastic compensators are usually
installed in order to decouple the unit and the intelligent free-cooling pipeworks

Sizing the expansion vessel
If units are not fitted with hydraulical on-board kit, it is necessary to provide expansion vessel on site since the
main amount of water is related to the plant.
Below is a short guide for sizing the expansion vessel of the plant. The project elements to consider when
selecting the dimensions of the expansion vessel of a system are:
• C: The quantity of water in the system, in liters
• e: The expansion coefficient of the water, calculated as the maximum temperature difference between
when the system is off and when the system is running (the values are given in the table below)
• Pi: The absolute initial pressure, equivalent to the pre-charge pressure of the expansion vessel (normally
2.5 bar, i.e. 1.5 bar-r)
• Pf: The absolute tolerated pressure must be less than the pressure at which the safety valve is set,
taking into account any difference in height between the valve and the expansion vessel.
The total capacity of the expansion vessel is expressed as:
C×e
Vt =
Pi
1-
Pf
using the expansion coefficient values (e) in the following table:

Water Expansion Coefficient
Water Temperature (ºC) Density (kg/m3) e (at 10ºC)
10 999.6 -
20 997.9 0.0017
30 995.6 0.0040
40 992.2 0.0075
50 988.1 0.0116
60 983.2 0.0167
70 977.8 0.0223
80 971.8 0.0286
90 965.3 0.0355
100 958.4 0.0430
It is also possible to calculate the average value of ‘e’ between the initial water temperature (generally assumed
to be 10ºC) and the operating temperature, using the following formula (where the temperature is in ºC):
-6 2
e = 7.5 × 10 × (T - 4)

Water flow recommendations
Avoidance of short water loops
Adequate chilled water system water volume is an important system design parameter because it provides for
stable chilled water temperature control and helps limit unacceptable short cycling of chiller compressors.
The chiller’s temperature control sensors are located in the inlet and outlet water piping. This location allows
the building to act as a buffer to slow the rate of change of the system water temperature. If there is not a
sufficient volume of water in the system to provide an adequate buffer, temperature control can suffer, resulting
in erratic system operation and excessive compressor cycling.
Typically, a two-minute water loop circulation time is sufficient to prevent short water loop issues.
Therefore, as a guideline, ensure the volume of water in the chilled water loop equals or exceeds two times the
evaporator flow rate. For systems with a rapidly changing load profile the amount of volume should be
increased.
If the installed system volume does not meet the above recommendations, the following items should be given
careful consideration to increase the volume of water in the system and, therefore, reduce the rate of change of
the return water temperature.
• A volume buffer tank located in the outlet water piping.
• Larger system supply and return header piping (which also reduces system pressure drop and pump
energy use).
Minimum water volume for a process application
If a chiller is attached to an on/off load such as a process load, it may be difficult for the controller to respond
quickly enough to the very rapid change in return solution temperature if the system has only the minimum
water volume recommended. Such systems may cause chiller low temperature safety trips or in the extreme
case evaporator freezing. In this case, it may be necessary to add or increase the size of the mixing tank in the
return line
Power supply
Power supply usage depends on the customer environment:

• Is it available as a 230-V UPS?
– If so, the best solution is to have separate power supply for the controller and heaters (i.e., 400V +
continuous 230-V separate power supply form UPS).
• Is it available as a 400-V UPS?
– If so, the best solution is to have separate power supply for the controller, heaters, and main pumps
(i.e., 400V + continuous 400V separate power supply from UPS).
• Is it available as a quite large 400V UPS?
– If so, the best solution is to have separate power supply for controller, heaters, main pumps, free-
cooling pump, and fans (i.e., 400V + continuous 400V separate power supply from large UPS).
• Is it available as an external UPS (or genset, or power line) suitable for the unit?
– If so, the best solution is double power supply (ATS) integrated into the unit. With this solution the unit
is moreover fitted with an on-board capacitor which maintains active the control board during the
commutation between line A to B (i.e., 400V & 400V separate power supply).

Warranty
Three-Phase Power Products or Cooling Solutions

One-Year Factory Warranty
The limited warranty provided by Schneider Electric™ in this Statement of Limited Factory Warranty applies
only to products you purchase for your commercial or industrial use in the ordinary course of your business.
Terms of warranty
Schneider Electric warrants that the product shall be free from defects in materials and workmanship for a
period of one year from the date of product start-up when start-up is performed by Schneider Electric
authorized service personnel and occurs within six months of the Schneider Electric shipment date. This
warranty covers repairing or replacing any defective parts including on-site labor and travel. In the event that
the product fails to meet the foregoing warranty criteria, the warranty covers repairing or replacing defective
parts at the sole discretion of Schneider Electric for a period of one year from the shipment date. For Schneider
Electric cooling solutions, this warranty does not cover circuit breaker resetting, loss of refrigerant,
consumables, or preventive maintenance items. Repair or replacement of a defective product or part thereof
does not extend the original warranty period. Any parts furnished under this warranty may be new or factory-
remanufactured.
Non-transferable warranty
This warranty is extended to the first person, firm, association or corporation (herein referred to by “You” or
“Your”) for whom the Schneider Electric product specified herein has been purchased. This warranty is not
transferable or assignable without the prior written permission of Schneider Electric.
Assignment of warranties
Schneider Electric will assign you any warranties which are made by manufacturers and suppliers of
components of the Schneider Electric product and which are assignable. Any such warranties are assigned “AS
IS” and Schneider Electric makes no representation as to the effectiveness or extent of such warranties,
assumes no responsibility for any matters which may be warranted by such manufacturers or suppliers and
extends no coverage under this Warranty to such components.
Drawings and descriptions

Schneider Electric warrants for the warranty period and on the terms of the warranty set forth herein that the
Schneider Electric product will substantially conform to the descriptions contained in the Schneider Electric
Official Published Specifications or any of the drawings certified and agreed to by contract with Schneider
Electric if applicable thereto (“Specifications”). It is understood that the specifications are not warranties of
performance and not warranties of fitness for a particular purpose.
Exclusions
Schneider Electric shall not be liable under the warranty if its testing and examination disclose that the alleged
defect in the product does not exist or was caused by end user or any third person’s misuse, negligence,
improper installation or testing. Further, Schneider Electric shall not be liable under the warranty for
unauthorized attempts to repair or modify wrong or inadequate electrical voltage or connection, inappropriate
on-site operation conditions, corrosive atmosphere, repair, installation, start-up by non-Schneider Electric
designated personnel, a change in location or operating use, exposure to the elements, Acts of God, fire, theft,
or installation contrary to Schneider Electric recommendations or specifications or in any event if the Schneider
Electric serial number has been altered, defaced, or removed, or any other cause beyond the range of the
intended use.

THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, OF
PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH.
SCHNEIDER ELECTRIC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY, SATISFACTION
AND FITNESS FOR A PARTICULAR PURPOSE. SCHNEIDER ELECTRIC EXPRESS WARRANTIES WILL NOT
BE ENLARGED, DIMINISHED, OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT
OF, SCHNEIDER ELECTRIC RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN
CONNECTION WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE
AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE
CONSTITUTE SCHNEIDER ELECTRIC’S SOLE LIABILITY AND PURCHASER’S EXCLUSIVE REMEDY FOR
ANY BREACH OF SUCH WARRANTIES. SCHNEIDER ELECTRIC WARRANTIES EXTEND ONLY TO
PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES.
IN NO EVENT SHALL SCHNEIDER ELECTRIC, ITS OFFICERS, DIRECTORS, AFFILIATES OR EMPLOYEES
BE LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, ARISING
OUT OF THE USE, SERVICE OR INSTALLATION, OF THE PRODUCTS, WHETHER SUCH DAMAGES ARISE IN
CONTRACT OR TORT, IRRESPECTIVE OF FAULT, NEGLIGENCE OR STRICT LIABILITY OR WHETHER
SCHNEIDER ELECTRIC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES.
SPECIFICALLY, SCHNEIDER ELECTRIC IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST PROFITS OR
REVENUE, LOSS OF EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE, LOSS OF DATA,
COSTS OF SUBSTITUENTS, CLAIMS BY THIRD PARTIES, OR OTHERWISE.
NO SALESMAN, EMPLOYEE OR AGENT OF SCHNEIDER ELECTRIC IS AUTHORIZED TO ADD TO OR VARY
THE TERMS OF THIS WARRANTY. WARRANTY TERMS MAY BE MODIFIED, IF AT ALL, ONLY IN WRITING
SIGNED BY A SCHNEIDER ELECTRIC OFFICER AND LEGAL DEPARTMENT.
Warranty claims
Customers with warranty claims issues may access the Schneider Electric customer support network through
the Support page of the Schneider Electric Web site, www.schneiderelectric.com/support. Select your
country from the country selection pull-down menu at the top of the Web page. Select the Support tab to obtain
contact information for customer support in your region.
84 Uniflair TRAC/F/H Technical Specifications 990-9613-001/06ME0076@00B0100

Worldwide Customer Support
Customer support for this or any other product is available at no charge in any of the following ways:
• Visit the Schneider Electric Web site to access documents in the Schneider Electric Knowledge Base
and to submit customer support requests.
– www.schneiderelectric.com (Corporate Headquarters)
Connect to localized Schneider Electric Web sites for specific countries, each of which provides
customer support information.
– www.schneiderelectric.com/support/
Global support searching Schneider Electric Knowledge Base and using e-support.
• Contact the Schneider Electric Customer Support Center by telephone or e-mail.
– Local, country-specific centers: go to www.schneiderelectric.com > Support > Operations
around the world for contact information.
For information on how to obtain local customer support, contact the representative or other distributors
from whom you purchased your product.
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.
© 2014 Schneider Electric. All Rights Reserved.
Uniflair and the Schneider Electric logo are trademarks owned by Schneider Electric Industries SAS S.A.S., or its affiliated companies. All other
trademarks are the property of their respective owners.
990-9613-001/06ME0076@00B0100 6/2014

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Technical Specifications

Aquaflair™ Air-Cooled Chillers, Free-Cooling Chillers,

990-9613-01/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications i

Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Refrigerant and Water Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ii Uniflair TRAC/F/H Technical Specifications 990-9613-01/06ME0076@00B0100

990-9613-01/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications iii

HEAT OF REJECTION TYPE AND FANS TYPE

NUMBER OF COMPRESSORS INSTALLED

NUMBER OF REFRIGERATION CIRCUITS

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 1

Models 1221A-2642A (115 – 240 kW)

Models 2942A-4042A (260 – 350 kW)

2 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

Free-cooling pump Exclusive free-cooling system utilizes a free-cooling pump

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 3

Exchange coils Air-side exchange coils with aluminum fins and

Fans Sickle-blade axial fans with electronically commutated

Electrical panel Electric panel conforming to EC standards (2006/95/EC and

Electrical panel heaters

User interface The standard arrangement of the single power supply,

Microprocessor The control system consists of two sections: a UPC5m I/O

4 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 5

6 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 7

8 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

UNIT WITH PROTECTION GRILLES UNIT WITHOUT PROTECTION GRILLES

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 9

The T.E.W.I. index takes the following points into account:

As a general consideration, refrigerant losses should be minimized.

10 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 11

All versions are fitted with crankcase heaters as standard.

12 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

Air-side heat exchanger

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 13

Optional configurations of the electrical panel:

14 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 15

16 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 17

UpCO5m control: The control system consists of two sections:

Main functions: The following are the primary control functions:

18 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

The start-up sequence consists of the following:

 Local Area Network (LAN) Delay

 Main Pump Switch-on

 Start Trans Delay (adjustable)

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 19

 Cooling capacity regulation

20 Uniflair TRAC/F/H Technical Specifications990-9613-001/06ME0076@00B0100

990-9613-001/06ME0076@00B0100 Uniflair TRAC/F/H Technical Specifications 21

For example, considering two TRAC units, the

 Unit 1, compressor 1, circuit 1

 Unit 2, compressor 1, circuit 1

 Unit 1, compressor 1, circuit 2

 Unit 2, compressor 1, circuit 2

 Unit 1, compressor 2, circuit 1

 Unit 2, compressor 2, circuit 1

 Unit 1, compressor 2, circuit 2

 Unit 2, compressor 2, circuit 2

 Unit 1, compressor 1, circuit 1