Sei sulla pagina 1di 9

PO178433 DOI: 10.

2118/178433-PA Date: 4-February-16 Stage: Page: 76 Total Pages: 9

Nodal Analysis by Use of ESP


Intake and Discharge
Pressure Gauges
P. M. Bruijnen, TAQA Energy

Summary flow rates show a decreasing trend, then the engineer is still faced
Electrical submersible pumps (ESPs) are often not only equipped with two possible scenarios: decreasing tubing performance or
with bottomhole-pressure gauges, but more frequently contain decreasing ESP performance. To complicate the investigation
discharge pressure gauges as well. This combination of gauges even further, accurate flow-rate measurements or production allo-
can be used to extend the classical nodal-analysis approach with cations are often unreliable or even absent.
an extra component. Inclusion of an additional discharge pressure The solution to this problem is to evaluate the pressure
gauge allows for the construction of two sets of inflow and out- responses of the pump-intake gauge and pump-discharge gauge
flow equations: one set where the selected node is the pump intake simultaneously by use of a nodal-analysis approach. By doing so,
and one set where the selected node is the pump discharge. A the availability of accurate flow-rate data is not a prerequisite any-
graphical method demonstrates how to evaluate these two sets of more; the combined responses of the pressure gauges are suffi-
equations simultaneously. This graphical method is then further cient to distinguish between the performance of the reservoir, the
condensed into a few simple and easy to use guidelines. ESP, and the production tubing.
Six possible situations can be faced during operation of an
ESP: improving/decreasing performance upstream of the intake
pressure gauge, improving/decreasing performance between the Nodal Analysis
intake and the discharge pressure gauges, and improving/decreas- The relationship between the flowing bottomhole pressure and the
ing performance downstream of the discharge pressure gauge. liquid-production rate is commonly referred to as the inflow per-
Analysis of the changes in intake and discharge pressures can formance relationship (IPR) and forms one of the building blocks
quickly identify which one of these six scenarios is affecting the for nodal analysis (Heriot-Watt University 2004). The IPR is seen
production performance, thus enabling the breakdown of the pro- classically as a reservoir-performance curve, which means implic-
duction system into the reservoir performance, ESP performance, itly that it only describes the flow behavior up until the sandface.
and tubing performance. Several field examples of oil wells com- Practically speaking, the IPR consists of the reservoir-perform-
pleted with ESPs that contain intake and discharge pressure ance curve plus the performance of the liner section between the
gauges illustrate the benefit of this procedure. sandface and the bottomhole gauge because bottomhole gauges
This method is applicable for any downhole pump with intake are rarely located in front of the sandface. Vogel (1968) devel-
and discharge pressure gauges. Even if pump maps are not avail- oped an equation that relates the flowing bottomhole pressure and
able, or when the well’s liquid-flow rates are not (accurately) the flow rate in case the reservoir production falls below the bub-
known, it is a reliable method to localize downhole production blepoint and free gas is produced. The performance of the tubing
problems. This approach makes full use of the advantages of mul- is commonly referred to as the vertical-lift-performance (VLP) or
tiple downhole gauges; nodal analysis in combination with intake outflow-performance curve, and is a function of the hydrostatic
and discharge pressure gauges is a quick, inexpensive, and power- head in the well, pressure losses along the well, and the backpres-
ful method to determine the location of production problems, so sure at the wellhead.
appropriate actions can be taken to maximize well performance. Nodal analysis consists of selecting a single point (also called
a node) somewhere along the entire production system between
Introduction the edges of the reservoir and the production separator. Upstream
equations for the total pressure losses between the edge of the res-
Currently, ESPs are frequently equipped with both intake pressure ervoir and the node can be developed. Likewise, downstream
gauges and discharge pressure gauges. The added value of these equations for the total pressure losses between the node and the
gauges is that they provide diagnostic tools to evaluate the down- production separator can be developed too. By equating both
hole conditions. They offer a way of enhancing the lifetime of the equations, the flow rate and the pressure at the node can be calcu-
ESP by mitigating in time for the changing conditions that are lated because flow into the node equals flow out of the node, and
picked up by the sensors. only one pressure can exist at the node (Heriot-Watt University
Analyzing the responses of the intake pressure gauge and the 2004). Furthermore, the pressures at the end points of the system
discharge pressure gauge on an individual basis is useful, but does (reservoir edges and separator) are both fixed; thus,
not give all answers to evaluate the downhole circumstances
effectively. As an example, the intake pressure could show an Preservoir – ðPressure loss upstream componentsÞ ¼ Pnode ;
increasing trend, meaning that either the reservoir performance is
increasing, or the tubing performance or the ESP performance are                    ð1Þ
decreasing. Evaluating the intake pressure gauge alone does not and
therefore provide a satisfactory explanation for the observed pres-
sure response. Reliable flow-rate data could aid in the analysis, Pseparator þ ðPressure loss downstream componentsÞ ¼ Pnode :
but too often, the data do not provide the desired answer. If in the
preceding example the flow rates show an increasing trend, then                    ð2Þ
the reservoir performance is indeed increasing. If, however, the
Evaluation of the changes that are observed at the node make it
possible to determine whether the inflow or the outflow perform-
Copyright V
C 2016 Society of Petroleum Engineers ance has changed. It is up to the petroleum engineer to decide on
Original SPE manuscript received for review 21 May 2015. Revised manuscript received for
the location of the node, depending on the objective. A frequently
review 31 July 2015. Paper (SPE 178433) peer approved 19 August 2015. used location of the node is the sandface or lower completion. In

76 February 2016 SPE Production & Operations

ID: jaganm Time: 00:01 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 77 Total Pages: 9

60 Hz 60 Hz

Pdischarge – Pintake (bar)


50 Hz 50 Hz

Head (m) 40 Hz 40 Hz

30 Hz 30 Hz

Flow Rate (BLPD) Flow Rate (BLPD)

Fig. 1—(a) Typical ESP-performance map (head vs. flow rate). By multiplying this head with the specific gravity of the pumped
fluid, a DP vs. flow-rate map can be constructed (b). Note that the concavity of the isofrequency lines does not change.

case no downhole pump is present, the inflow and outflow equa- Having an additional discharge pressure gauge allows for the
tions are therefore formed by the IPR and VLP curves. construction of two sets of inflow and outflow equations.
1. If the selected node is the discharge pressure, then
ESP-Performance Curves Inflow equation:
The performance of the pump is depicted graphically by pump- Preservoir  DPreservoir  DPðsandface to pump intakeÞ
performance curves, showing the relationship between the head
generated by the pump and the liquid-flow rates, often at various þ DPESP ¼ Pnode :              ð4Þ
frequencies. A typical ESP-performance curve (head vs. flow Outflow equation:
rate) is shown in Fig. 1a. The head developed by each stage
starts from the shutoff head valid at zero flow rate and decreases Pseparator þ DPtubing ¼ Pnode :               ð5Þ
continuously with the liquid rate across the pump. Only if the
The pressure losses between the sandface and the pump
shock losses (occurring at the entrance and the exit of the impel-
intake can be significant, especially when the ESP is a sub-
ler, caused by sudden changes in the direction of flow) at low
stantial distance from the sandface. As mentioned earlier,
flow rates are very large, then the head might increase initially a
the IPR can be considered practically as the reservoir per-
little (Takacs 2009). Gas pumps have pump maps that often ex-
formance plus the performance of the liner section between
hibit low head at low flow rates. For the case in which such a
the sandface and the bottomhole gauge. Because [Preservoir –
gas pump is installed underneath the ESP, the sum of these two
DPreservoir – DP(sandface to pump intake)] is represented by the
serial pumps results in a pump curve that shows a clear “saddle”
IPR and (Pseparator þ DPtubing) is represented by the VLP,
at low flow rates. The majority of ESP-performance curves,
Eqs. 4 and 5 can be rewritten as follows:
however, show a continuously decreasing head with increasing
flow rate. Inflow equation: IPR þ ESP ¼ Pdischarge : . . . . . . . ð6Þ
Similar to all other centrifugal pumps, ESPs lift the fluids a
certain distance (head), regardless of the density of the fluid. For Outflow equation: VLP ¼ Pdischarge : . . . . . . . . . . . ð7Þ
purposes described later in this paper, it is more convenient to
have pressure increase vs. flow-rate maps. To convert head to 2. If the selected node is the intake pressure, then
pressure or vice versa, the density of the fluid mixture entering the Inflow equation:
pump is required:
Preservoir  DPreservoir  DPðsandface to pump intakeÞ ¼ Pnode :
H ¼ ðPd  Pi Þ=0:0981=c; . . . . . . . . . . . . . . . . . . . . . ð3Þ                    ð8Þ
Outflow equation:
where H is the head in meters, Pd is the discharge pressure in bar,
Pseparator þ DPtubing  DPESP ¼ Pnode :          ð9Þ
Pi is the intake pressure in bar, and c is the specific gravity of the
fluid mixture, relative to water. Because [Preservoir – DPreservoir – DP(sandface to pump intake)] is
If the head on the y-axis is converted into pressure generated represented by the IPR and (Pseparator þ DPtubing) is repre-
by the ESP by multiplying the head with the specific gravity of sented by the VLP, Eqs. 8 and 9 can be rewritten as follows:
the liquid mixture, then the concavity of the isofrequency lines
does not change; concave down remains concave down (see Fig. Inflow equation: IPR ¼ Pintake : . . . . . . . . . . . . . ð10Þ
1b), irrespective of the absolute value of the specific gravity. Cre-
ating such a schematic, DP vs. flow-rate maps allow for an easy Outflow equation: VLP  ESP ¼ Pintake : . . . . . . . ð11Þ
integration of these maps with the IPR and VLP. For the remain-
der of this article, this DP vs. flow-rate map for ESPs is conven- Nodal analysis typically involves a graphical approach to
iently called the ESP curve. solving the preceding sets of equations. A schematic of
these two sets of inflow and outflow equations is shown in
Nodal Analysis Including ESPs With Pd and Pi Fig. 3, where Eqs. 6, 7, 10, and 11 are drawn.
The classical nodal-analysis approach, in which only one node is • IPR þ ESP: This curve is formed by adding the ESP
used, can be extended in case the ESP is equipped with intake and curve to the IPR curve. This forms the inflow equation
discharge pressure gauges. The technique is depicted schemati- for the case in which the selected node is the dis-
cally in Fig. 2. charge pressure (see Eq. 6).

February 2016 SPE Production & Operations 77

ID: jaganm Time: 00:01 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 78 Total Pages: 9

performance
Tubing
VLP curve

Discharge
pressure (Pd) Pd Node
gauge

ESP performance + Tubing performance


Pump
Gas handler

Reservoir performance + ESP performance


ESP curve
Protector
Motor

Intake
pressure
Pi Node
(Pi) gauge

performance
Reservoir
IPR curve

Fig. 2—Schematic of an ESP and its components. This petroleum-production system can be divided into three parts and can be
represented by three sets of curves: IPR, ESP, and VLP.

• VLP: This forms the outflow equation for the case in There is an intrinsic difference between the accuracy of meas-
which the selected node is the discharge pressure (see ured pressure data and measured flow-rate data. The accuracy of
Eq. 7). modern pressure gauges is very high, up to several decimals of a
• IPR: This forms the inflow equation for the case in bar if calibrated correctly. The production rate of an oil well is,
which the selected node is the intake pressure (see however, difficult to measure and difficult to calculate; every
Eq. 10). flowmeter device is prone to errors that are several orders of mag-
• VLP – ESP: This curve is formed by subtracting the nitude larger than the inaccuracy of pressure gauges. Furthermore,
ESP curve from the VLP curve. This forms the out- because of the costs associated with flowmeters, the decision is
flow equation for the case in which the selected node often made not to install these devices in each well, therefore
is the intake pressure (see Eq. 11). making it difficult to allocate production to the individual wells,
Having depicted Eqs. 4 through 11 graphically allows for easy which results in an even larger uncertainty in the well’s flow rate.
analysis of the downhole-production system by selecting the node These problems are fully bypassed by the nodal-analysis
of choice. For the case in which the selected node is the intake method, including ESPs with intake pressure (Pi) gauges and dis-
pressure, the operating point is formed by the intersection of the charge pressure (Pd) gauges because this method allows for an
IPR with the VLP – ESP curve. For the case in which the selected evaluation of the production system at the downhole nodes, even
node is the discharge pressure, the operating point is formed by if the flow rates are unknown or carry a large uncertainty. This
the intersection of the IPR þ ESP curve with the VLP curve. lies in the fact that whether the flow rate is known by the engineer
Evaluation of the changes that are observed at the two nodes, or not, the mass flow upstream of the node always equals the mass
and comparing them against each other, makes it possible to flow downstream of the node. This means that an evaluation of
determine which part of the production system has changed: the the system can be made by neglecting the flow rates, and looking
IPR, ESP, or VLP. What is crucial in these evaluations is that the only at the variations in the pressure changes observed on the
tangent of the IPR þ ESP curve at a given flow rate is always intake and discharge sensors. The fact that flow rates are redun-
greater than the tangent of the IPR curve at the same flow rate. dant in this methodology also becomes clear from Fig. 3. The
Likewise, the tangent of the VLP – ESP curve at a given flow rate flow rate is independent of the selected node, and both nodes
is always greater than the tangent of the VLP curve at the same always have the same flow rate.
flow rate. The underlying cause is that the ESP curve is always The method presented here can be applied only in case the com-
concave down. pletion contains a packer, such that annulus flow is not possible

78 February 2016 SPE Production & Operations

ID: jaganm Time: 00:01 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 79 Total Pages: 9

IPR + ESP
Decreasing ESP B A
performance

VLP Node = Pdischarge ΔPd

Pressure
Pressure

IPR

Decreasing ESP ΔPi


VLP – ESP Node = Pintake performance

D
C

Flow Rate
Flow Rate
Fig. 5—System-performance diagram for changing ESP per-
Fig. 3—System-performance diagram for IPR, ESP, and VLP,
formance. Shown is the situation for decreasing ESP perform-
where both intake and discharge pressure gauges are present.
ance. If the ESP performance decreases, then Pd decreases,
The IPR 1 ESP curve can be constructed by adding the ESP-
while Pi increases. A 5 discharge node; intersection between
performance curve, normalized for density, to the IPR curve.
IPR 1 ESP and VLP; good ESP performance. B 5 discharge
Likewise, the VLP – ESP curve can be constructed by subtract-
node; intersection between IPR 1 ESP and VLP; bad ESP per-
ing the ESP-performance curve, normalized for density, from
formance. C 5 intake node; intersection between IPR and VLP –
the VLP curve. For the case in which the intake pressure is
ESP; good ESP performance. D 5 intake node; intersection
selected as node, the operating point is found by intersecting
between IPR and VLP – ESP; bad ESP performance.
the IPR with the VLP – ESP curve. For the case in which the dis-
charge pressure is selected as node, the operating point is
found by intersecting the IPR 1 ESP with the VLP curve. Note
that the calculated flow rate is independent of the choice of the
node. Effect of Decreasing IPR
Fig. 4 shows the situation for the case in which the IPR has
decreased over time. This situation can be evaluated at the intake
and the downstream flow is not split into two individual flow paths, node or at the discharge node.
each having their own lift performance. Combined annulus and • Evaluation at the intake node: Operating point is formed ini-
tubing flow, possibly having different backpressures, would lead to tially by the intersection of the IPR with the VLP – ESP
additional complexity for which this method is not valid. curve, which is indicated by (C). If the IPR decreases, then
Six possible situations can be faced during operation of an the operating point will shift to (D). In other words, the
ESP: improving/decreasing performance upstream of the intake operating point has shifted a certain DPi.
pressure gauge, improving/decreasing performance between the • Evaluation at the discharge node: Operating point is formed
intake and the discharge pressure gauges, and improving/decreas- initially by the intersection of the IPR þ ESP with the VLP
ing performance downstream of the discharge pressure gauge. For curve, which is indicated by (A). If the IPR decreases, then
the sake of simplicity, the theoretical basis of three of these six the operating point will shift to (B), because the IPR þ ESP
situations only are described in the following sections (decreasing will also decrease. In other words, the operating point has
IPR, decreasing ESP performance, and decreasing VLP); the other shifted a certain DPd.
three can be deduced likewise. It can be seen in Fig. 4 that, although both Pd and Pi have
decreased as a consequence of decreasing IPR, the change in Pi is
larger than the change in Pd. It is important to realize that the flow
rate at (A) equals the flow rate at (C), and the flow rate at (B)
equals the flow rate at (D). Further analysis would also show that
irrespective of how much the IPR decreases, the change in Pi is
always larger than the change in Pd. This means that it is not
B A required to know what the actual flow rate is; simply observing
ΔPd
that DPi > DPd is enough to conclude that the IPR has decreased.
Pressure

The same applies for an increasing IPR; if the IPR increases,


D C both Pi and Pd will increase, but DPi will always be larger
than DPd.
ΔPi Summary of the effects of changing IPR on the pressure values
at the node:
• Decreasing IPR: Pi ; and Pd ;, and DPi > DPd.
• Increasing IPR: Pi : and Pd :, and DPi > DPd.
Decreasing
IPR Effect of Decreasing ESP Performance
Flow Rate Fig. 5 shows the situation for the case in which the ESP perform-
ance has decreased over time, either intentionally (e.g., operating
Fig. 4—System-performance diagram for changing IPR. Shown at lower frequency) or unintentionally (e.g., mechanical or electri-
is the situation for decreasing IPR (dotted lines). If the IPR cal degradation, scale deposition inside the pump). This situation
decreases, both Pd and Pi decrease, but the decrease in Pi is can be evaluated at the intake node or at the discharge node.
greater than the decrease in Pd. A 5 discharge node; intersec-
tion between IPR 1 ESP and VLP; good IPR. B 5 discharge • Evaluation at the intake node: Operating point is formed ini-
node; intersection between IPR 1 ESP and VLP; bad IPR. tially by the intersection of the IPR with the VLP – ESP
C 5 intake node; intersection between IPR and VLP – ESP; curve, which is indicated by (C). If the ESP performance has
good IPR. D 5 intake node; intersection between IPR and VLP – decreased, then the operating point will shift to (D). In other
ESP; bad IPR. words, the operating point has shifted a certain DPi.

February 2016 SPE Production & Operations 79

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 80 Total Pages: 9

It can be seen in Fig. 6 that both Pd and Pi have increased as a


Decreasing VLP consequence of decreasing VLP, and the change in Pi is smaller
than the change in Pd. It is important to realize that the flow rate
B at (A) equals the flow rate at (C), and the flow rate at (B) equals
A
the flow rate at (D). Further analysis also shows that irrespective
ΔPd of how much the VLP deteriorates, the change in Pi is always
Pressure

smaller than the change in Pd. This means that it is not required to
know what the actual flow rate is; simply observing that
ΔPi DPi < DPd is enough to conclude that the VLP decreased.
The same applies for an increasing VLP. If the VLP increases,
D
then both Pi and Pd will decrease, but DPi will always be smaller
C
than DPd.
Summary of the effects of changing VLP on the pressure val-
ues at the node:
• Decreasing VLP: Pi : and Pd :, and DPi < DPd.
• Increasing VLP: Pi ; and Pd ;, and DPi < DPd.
Flow Rate

Fig. 6—System-performance diagram for changing VLP. Shown Practical Implementation and Use
is the situation for decreasing VLP. If the VLP decreases, then
The nodal analyses for the six situations described in the previous
both Pd and Pi increase; the DPd is larger than the DPi.
A 5 discharge node; intersection between IPR 1 ESP and VLP; sections (improving/decreasing IPR, improving/decreasing ESP
good VLP. B 5 discharge node; intersection between IPR 1 ESP performance, improving/decreasing VLP) are summarized in
and VLP; bad VLP. C 5 intake node; intersection between IPR Table 1. This table can be used to evaluate the performance of the
and VLP – ESP; good VLP. D 5 intake node; intersection downhole production system by comparing the observed changes
between IPR and VLP – ESP; bad VLP. in intake pressures and discharge pressures.
Advantages of using Table 1:
• Quick and easy evaluation of the changing flow rates and
• Evaluation at the discharge node: Operating point is formed downhole pressures or evaluation of the impact of well inter-
initially by the intersection of the IPR þ ESP with the VLP ventions. Often, engineers are faced with the observation
curve, which is indicated by (A). If the ESP performance that a well’s liquid-production rate is decreasing. Table 1
decreases, then the operating point will shift to (B). In other can be used to assign this decline to the reservoir, to the
words, the operating point has shifted a certain DPd. ESP, or to the production tubing; no detailed and time-con-
It can be seen in Fig. 5 that Pi has increased while Pd has suming models of the reservoir, ESP, and tubing need to be
decreased as a consequence of decreasing ESP performance. It is made by use of commercial software packages.
important to realize that the flow rate at (A) equals the flow rate at • An ESP map does not need to be available to the engineer,
(C), and the flow rate at (B) equals the flow rate at (D). provided that the isofrequency lines are concave downward
The same applies for an increasing ESP performance; if the per- in the range of operation, which is the case for the vast ma-
formance increases, then Pi will decrease while Pd will increase. jority of ESPs.
Summary of the effects of changing ESP on the pressure val- • (Accurate) Liquid-production rates are not required to ana-
ues at the node: lyze changing downhole circumstances. Such a situation
• Decreasing ESP performance: Pi : and Pd ;. might arise in the case where the liquid production of the
• Increasing ESP performance: Pi ; and Pd :. well is unknown or inaccurate, or when the changes in down-
hole liquid rate are simply too small to be observed at surface.
Simply observing whether the intake and discharge pressures
Effect of Decreasing VLP
have increased or decreased, and the relative change in value
Fig. 6 shows the situation for the case in which the VLP has to each other, allows for the localization of the problem, after
decreased over time. This situation can be evaluated at the intake which mitigations or solutions can be sought.
node or at the discharge node.
• Evaluation at the intake node: Operating point is formed ini-
tially by the intersection of the IPR with the VLP – ESP Field Examples
curve, which is indicated by (C). If the VLP decreases, then Several field examples from the Rijn oil field, offshore The
the operating point will shift to (D). In other words, the Netherlands, are given in the following subsections. These exam-
operating point has shifted a certain DPi. ples highlight how this method can help answer the following fre-
• Evaluation at the discharge node: Operating point is formed quently occurring questions:
initially by the intersection of the IPR þ ESP with the VLP • Why is the well’s liquid-production rate decreasing?
curve, which is indicated by (A). If the VLP decreases, then • What do the observed changes in downhole pressures mean?
the operating point will shift to (B). In other words, the oper- Note that this method is applicable for all time ranges. In the
ating point has shifted a certain DPd. examples, the time ranges vary from 200 days to just a couple of

Table 1—Summary of nodal analysis of the downhole production system, including ESPs with intake
gauges and discharge gauges. Gray-shaded cells are gauge responses. Nonshaded cells are the
causes of the gauge responses. Example: In the case in which an increase in Pi is observed in
combination with an increase in Pd, but with the change in Pi being less than the change in Pd, then the
tubing performance decreased.

80 February 2016 SPE Production & Operations

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 81 Total Pages: 9

95

Pintake (bar)
90

85

80

Pdischarge (bar)
196

194

192

190
2500
Qliquid (B/D)

2400

2300

2200
Frequency (Hz)

40
30
20
10
0
01-Aug-13

21-Aug-13

10-Sep-13

30-Sep-13

20-Oct-13

09-Nov-13

29-Nov-13

19-Dec-13

08-Jan-14

28-Jan-14

17-Feb-14
Fig. 7—Field Example 1: Decreasing reservoir performance. Both intake pressure and discharge pressure are decreasing, but the
difference in intake pressure is greater than the difference in discharge pressure. Time range is 200 days.

minutes. Some of the examples show the effects of deliberately sure, tubinghead temperature, and current (Fig. 8). It is believed
induced changes, such as reversing the direction of rotation of the that these were the expressions of gas slugging in the tubing. In
ESP. Although analysis of such an example has no practical an attempt to bring this unstable flow regime to a halt, the well
meaning (it is already known what the changes in downhole pres- was shut in at surface by closing the wing valve, while the ESP
sures are caused by), it shows that the method is sound and can be kept running (deadheading), followed by an abrupt reopening of
used with confidence in case unexpected changes to the system the wing valve. The effect was that the oscillations faded out and
are observed. the well entered a more stable flow regime for the next 22 hours,
after which the ESP was stopped deliberately. Subsequent dead-
heading attempts were, however, less successful in stopping the
Field Example 1: Decreasing Reservoir Performance. Between oscillations. The difference in intake pressure before and after
1 August 2013 and 9 February 2014, a slight, but clear decrease in deadheading was 1.5 bar, while the difference in discharge pres-
liquid-production rate from 2,500 to 2,300 B/D was observed
sure before and after deadheading was 2.5 bar. Both pressures
(Fig. 7). During the same time interval, the intake pressure decreased after deadheading. The observed downhole pressures
decreased from 93 to 86 bar, with a distinct additional drop to 81
show that Pi ; and Pd ;, and DPi < DPd. Following Table 1, the
bar during the last few days before the well was temporarily shut-
conclusion of this analysis is that the tubing performance
in. The decrease in discharge pressure over the same time interval increased after deadheading. The interpretation is that the tubing
was from 195 to 190 bar. The frequency was kept constant over
was initially in a slugging regime, but entered a more-stable mul-
this time interval. Pressure-buildup analysis confirmed that the tiphase-flow regime after deadheading, with consequently less
reservoir pressure had not decreased between August 2013 and
pressure drop along the tubing.
February 2014 as a consequence of pressure maintenance because
When zooming in at the intake and discharge pressures (Fig. 9),
of water injection into nearby injection wells. The observed the two pressures are fluctuating and continuously in phase. DPd is,
downhole pressures show that Pi ; and Pd ;, and DPi > DPd. Fol-
however, larger than DPi. Following Table 1, the interpretation is
lowing Table 1, the conclusion of this analysis is that the reservoir that the tubing performance was fluctuating continuously. This is
performance has decreased, and the decreasing production is not
an additional indication that the tubing was suffering from gas slug-
caused by decreasing ESP or tubing performance. The exact root
ging before deadheading. This is, of course, also confirmed by the
cause of this analysis is not known; it might be caused by fluctuating tubinghead pressure and temperature.
increased skin (scaling is a frequently occurring problem in this
oil field) or by shallowing of the holdup depth (the reservoir is
prone to sand production), thereby partly blocking the perfora-
tions. Because of the high water cut (95%), the decision was Field Example 3: Reversing the Direction of Rotation of the
made not to try to improve the IPR by means of an acid wash or ESP. The ESP of the well in this example was started in the
deepening of the holdup depth. reversed direction of rotation on 14 April 2014 at 10:10. The
small drop in Pi when the pump started running suggests that the
flow rate was very low, possibly close to zero. Half an hour later,
Field Example 2: Changing Multiphase-Flow Regime in the the direction of rotation was reversed abruptly into the correct
Tubing. The well in this example showed clear oscillating direction, the reason for which falls outside the scope of this arti-
behavior in intake pressure, discharge pressure, tubinghead pres- cle. It is known that rotating in the incorrect direction results in

February 2016 SPE Production & Operations 81

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 82 Total Pages: 9

115

Pintake (bar)
110

105

100

Pdischarge (bar)
175

155

135
Pressure (bar)
Tubinghead

30

20

10

0
Temperature (°C)

73
Tubinghead

71
69
67
65
90
Current (A)

80
70
60
50
40
00:00

04:00

08:00

12:00

16:00

20:00

00:00
09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

10-Oct-14
Fig. 8—Field Example 2: Changing multiphase-flow regime in the tubing. At 07:35 on 9 October 2014, the wing valve was closed in
an attempt to bring the fluctuation to a halt. Average intake pressure was 106 bar before deadheading and 104 bar after deadhead-
ing. Average discharge pressure before deadheading was 142 bar and 139 bar after deadheading. Time range is 24 hours.

suboptimum ESP performance. This also becomes apparent when changing the rotation direction is approximately 10 bar (Fig. 10).
comparing the intake and discharge pressures. The difference in The observed downhole pressures show that Pi ; and Pd :. Follow-
intake pressure before and after changing the rotation direction is ing Table 1, this confirms that the ESP performance has improved
25 bar, while the difference in discharge pressure before and after by changing into the correct direction of rotation.

108
Pintake (bar)

106

104

102
Pdischarge (bar)

145

143

141

139
02:00

02:15

02:30

02:45

03:00

03:15

03:30

03:45

04:00
09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

09-Oct-14

Fig. 9—Detail of Fig. 8. It is clearly visible that the waves in the intake pressure and discharge pressure are in phase: Pi increases
when Pd increases and vice versa. Also visible is that the change in Pd (2 to 3 bar) is greater than the change in Pi (1 bar). Time
range is 2 hours.

82 February 2016 SPE Production & Operations

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 83 Total Pages: 9

180

Pintake (bar)
160
140
120
100

200

Pdischarge (bar)
180
160
140
120

65
Current (A)

55
45
35
25
Frequency (Hz)

30

20

10

0
10:05

10:10

10:15

10:20

10:25

10:30

10:35

10:40

10:45
14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14

14-Apr-14
Fig. 10—Field Example 3: Reversing the direction of rotation of the ESP. The direction of rotation was reversed into the correct one
at 10:38. At this moment, the intake pressure decreases by 25 bar, while the discharge pressure increases by approximately 10 bar,
although the discharge pressure has not yet fully stabilized. Time range is 40 minutes.

Field Example 4: Increase in ESP Frequency pressure changes also create pressure disturbances in the upstream
On 1 January 2014, it was decided to increase the frequency of the gauges, meaning that the pressure signal seen by the ESP is over-
ESP of this well in steps of 2 Hz/month (Fig. 11) to boost the oil printed. Depending on the magnitude of these disturbances, the
production. As a consequence of the increasing frequency, the absolute pressures, and the fluid properties, this overprint may or
intake pressure decreased from 87.5 to 69 bar, while the discharge may not be significant. Furthermore, understanding changes in
pressure increased from 174 to 179 bar. The observed downhole reservoir pressure can also be important. These cases illustrate
pressures show that Pi ; and Pd :. Following Table 1, this shows some complexity, but diagnosing ESP systems can be more com-
that the ESP boost pressure increased over this time interval. As a plicated. It is, however, up to the engineer to judge the applicabil-
result of water injection in nearby wells, the reservoir pressure was ity of the described method.
kept constant over this time interval; hence, the decreasing intake The methodology can only be applied if an unvented packer is
pressure could not be caused by decreasing reservoir pressure. This installed in the completion, such that the only downstream-flow
is also confirmed by the fact that the discharge pressure increased path is the tubing. Care must be taken when the pump is operating
during the same time interval. If it was the reservoir pressure that at very low flow rates at which some pump maps are not concave
declined, then the discharge pressure should have declined also. It downward. Care must also be taken when the operating point on
is, of course, a logical conclusion that the ESP performance has the lift curve is left of the minimum, although it is doubtful
improved; increasing the frequency obviously results in improved whether such a condition actually exists because this is a highly
performance. It shows nevertheless that the methodology is sound unstable situation (Beggs 2003).
and could be applied in cases in which, for example, the effective-
ness of an acid wash of the ESP needs to be evaluated.
Conclusions
The method described in this paper uses the classical nodal-anal-
Notes of Caution ysis approach and extends it with ESPs containing intake pres-
In this paper, the manner in which a few data sources (flowing sure gauges and discharge pressure gauges. Analysis of the
downhole pressures and sometimes flow rates) are used to analyze changes in intake and discharge pressures can quickly identify
downhole production problems is presented. It is good engineer- which part of the system is affecting the production perform-
ing practice to combine every available data source, and not to ance: the reservoir, the ESP, or the production tubing. All combi-
rely on this method alone, especially when multiple components nations of gauge responses and their causes are summarized in
of the production system are affected by the same disturbances. Table 1, which allows for a qualitative evaluation of the observa-
Flow-assurance phenomena such as solids or scale deposition fre- tions. This method is applicable to any downhole pump with
quently appear simultaneously in the reservoir, ESP, and tubing. intake and discharge pressure gauges. Even if pump maps are
Changing water cut or changing gas/oil ratio are induced by the not available, or when the well’s liquid-flow rates are not (accu-
reservoir and are simultaneously affecting the reservoir, ESP, and rately) known, it is a reliable method to understand downhole-
tubing performance. Pressure disturbances in the tubing or back- production problems.

February 2016 SPE Production & Operations 83

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036


PO178433 DOI: 10.2118/178433-PA Date: 4-February-16 Stage: Page: 84 Total Pages: 9

140

Pintake (bar)
120

100

80

60

Pdischarge (bar)
180

170

160
Pressure (bar)

30
Tubinghead

20

10

60
Current (A)

40

20

0
Frequency (Hz)

50

45

40

35
01-Jan-14

21-Jan-14

10-Feb-14

02-Mar-14

22-Mar-14

11-Apr-14

01-May-14

21-May-14
Fig. 11—Field Example 4: Increase in ESP frequency. The frequency was increased every month by 2 Hz, resulting in a decrease in
intake pressure and an increase in discharge pressure. Time range is 6 months.

Acknowledgments Vogel, J. V. 1968. Inflow Performance Relationships for Solution-Gas


The author would like to thank TAQA Energy for granting per- Drive Wells. J Pet Technol 20 (1): 83–92. SPE-1476-PA. http://
mission to publish Rijn oilfield data, and Reigh MacPherson dx.doi.org/10.2118/1476-PA.
(MacPherson Energy Consulting) and Steven Armstrong (TAQA
Bratani Limited) for their valuable contributions.
References Pieter Bruijnen is a petroleum engineer at TAQA Energy in The
Beggs, H. D. 2003. Production Optimization Using Nodal Analysis, sec- Netherlands. Previously, he worked as a geologist and reser-
voir engineer for SGS Horizon. Bruijnen’s interests include
ond edition. Tulsa, Oklahoma: OGCI and Petroskills Publications.
static and dynamic reservoir characterization, reservoir per-
Heriot-Watt University. 2004. Production Technology. MSc course, Edin- formance, well performance, and production optimization.
burgh, UK. He holds an MSc degree in geology from Utrecht University
Takacs, G. 2009. Electrical Submersible Pumps Manual: Design, Opera- in The Netherlands, and an MSc degree in petroleum engi-
tions, and Maintenance. Burlington, Massachusetts: Gulf Professional neering from Heriot-Watt University, UK. Bruijnen is a member
Publishing. of SPE.

84 February 2016 SPE Production & Operations

ID: jaganm Time: 00:02 I Path: S:/PO##/Vol00000/150036/Comp/APPFile/SA-PO##150036

Potrebbero piacerti anche