Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Bridges
With rolled sections
5
Ravine Petit-Étang,
Réunion Island
Advanced Solutions
for Rolled Beams in
Bridge Construction
Table of contents
5. Composite Bridges.......................................................................................................................... 14
7. PreCoBeam Bridges........................................................................................................................ 30
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1. Bridges with Rolled Sections
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2. Steel and Composite Bridges
The planning and construction of bridges whilst others to this day bear silent witness the spectacular constructions, there are
has continually exercised a strong influence to their achievement. also innumerable short and medium span
on the development of the construction bridges which attest to these continuous
industry. Numerous iron and steel bridges Nowadays, long span suspension bridges, developments and highlight the fact that
are milestones in this development. cablestayed bridges, truss girder and steel is the best choice of material in the
Some of these constructions have brought composite bridges figure among the high construction of bridges.
worldwide recognition to their creators, points of bridge construction. In addition to
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5
Road bridge over the
A16 motorway, France
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3. ArcelorMittal Commercial Sections
ArcelorMittal Commercial Sections, one of ArcelorMittal Commercial Sections rolls The largest standard section of ArcelorMittal
the 5 business units of ArcelorMittal Europe I-beams, channels, angles and sheet piles. has a beam height of 1118 mm with a
Long Products, with plants in Spain, Poland, The product range covers all sizes in the flange thickness of 45 mm. In addition,
Czech Republic, Romania and Luxembourg, European standard series and a large number ArcelorMittal Commercial Sections
is the largest European manufacturer of from the British and American standard also produces proprietary sized
hot-rolled sections and has a wealth of series. and “tailor-made” sections.
experience on a world-wide scale in the
production and use of these products.
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5
Roadbridge in Differdange, Luxembourg – Bridge with a strong bending over the weak axis (see erection of two main girders on page 9).
There are numerous partners involved This brochure outlines how ArcelorMittal Various methods for constructing short and
when planning the construction of Commercial Sections (as a steel producer) medium span bridges are presented in this
a new bridge. These include: can work with you during the early phases brochure. These cover footbridges and cycle
• the decision-making bodies, ofplanning the construction of a bridge. It track bridges, as well as road and railway
• the residents affected by the construction, provides precise suggestions and alternatives bridges.
• the bridge owner; the architects and to put forward at an early stage which
the engineers commissioned by him. contribute to the optimisation of a The basic element shared by all the
construction project. construction methods illustrated below is
These partners all contribute their the use of rolled steel sections, in which
own particular experience and ideas ArcelorMittal Commercial Sections is the
to the planning of a bridge. market leader.
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Advantages of steel and
composite bridges
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Road bridge in Calais,
France - The abutments,
bearing piles, load bearing
structure, facing plates
and guard rails form
a harmonised enrity
plates which lends to the
aesthetic quality of the
construction work.
With bridges, as with any construction • all forms of environmental pollution A bridge should now be attractive to look
project, the choice of construction materials must be avoided; at as well as functional. However, there is
is influenced or even decided on during • the overall profitability of the project no standard solution for satisfying this
the preliminary project phase. It is therefore must be ensured, while taking into account requirement. Careful design must lie at
essential at this stage to take into account not only the cost of the construction the heart of every construction work
the possibilities offered by the use of rolled itself, but also the indirect costs, such and each project has its own parameters,
sections, in order to reap the full benefits of as maintenance costs and the cost of within which the designer can exercise
construction using this method. Experience demolition at the end of its service life. his creative freedom.
shows that the subsequent elaboration
of counterproposals rarely leads to The planning and design of a construction The solution sought can be highly diverse,
optimised solutions. project constitutes a complex process and for example:
demands the full collaboration of all • fitting the new construction to the
During the preliminary planning phase, the the partners involved, as well as calling upon surrounding environment, so that it
specifications and the conditions which will their professional competence, In particular, does not dominate visually;
have a decisive effect on the design of the there must be a good mutual understanding • design of an architecturally uniform work,
bridge become clear: between engineers and architects. of which the bridge forms an integral part;
• high traffic loads must be safely and • expression of the stand-alone quality
reliably carried over the whole service The purely technical and economical aspects of the bridge;
life of the bridge; are not dealt with here. They will be tackled • harmonisation of the structure with
• constraints, such as the geometry of in the following chapters where the different a given living space;
the traffic lanes, the clearances, the construction methods are presented. • possibility of adapting the work to
construction depth, the angle of future developments.
crossing, etc. demand suitably
adapted solutions; Aesthetics With rolled sections, the designer has at his
• requirements with respect to the disposal a very powerful tool. By making use
aesthetics of the construction work In recent years, increasing demands have of their basic properties - in particular high
demand careful design; been made with respect to the aesthetics of strength coupled with cost effectiveness
• the bridge must often be constructed bridges. This trend has also been seen with - he can also include these in a visual
under difficult conditions, within very tight small construction works which do not come statement.
deadlines and, as far as possible, without under the category of prestigious projects.
disrupting existing traffic circulation;
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Rolled sections have a simple linear form and of span to apparent deck depth is high, Structures built using rolled sections are
feature even surfaces. They lend a clean and the bridges have a slender profile and the visible and easy to “decipher“. The observer
precise form to the structure, which is resulting impression of transparency plays unconsciously visualises how the loads are
enhanced by the fine aesthetic nuances of a major role in the overall aesthetics of carried by the structure and appreciates
the different surfaces. Stiffeners, which are the work. both the functionality and aesthetics of
often seen as disruptive to the aesthetic the work.
harmony of a work, are in general not By bending the beams, it is possible to adapt
required due to the excellent static them to the desired line. Moreover, the The general form of a bridge is essentially
properties of these rolled sections. designer can make use of the possibilities to conditioned by the form of its components
construct more pronounced curves, notably and its proportions, in terms of span,
Bridges constructed using rolled sections are for footbridges. construction depth, height of opening,
distinguished by their lightness. As the ratio and pier and abutment volumes.
Footbridge near
Schifflange, Luxembourg
– Principle beams with
an extreme curvature.
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Composite bridge with concrete
crossbeams at Bentwisch, Germany –
Design combining steel and colour.
The characteristics of rolled sections offers The visual impact of a construction work Furthermore, if the bridge is repainted during
great flexibility, which opens up numerous is often influenced to a large extent by the the course of maintenance work, new colours
possibilities with respect to spans, choice of colours used. In this field, endless can be used in order to give it an appearance
slenderness, choice of line and reduced possibilities for making an aesthetic which is at once new and different.
dead weight of the load bearing structure. statement are opened up by painting the
metal. Following the development of new
The load bearing structure and other bridge types of paint, this use of visual expression
parts should work in harmony. On account is today being used more and more often.
of their form and the visual quality of their The final result depends both on the choice
surface, steel sections harmonise perfectly of colours for the different components and
with guard rails, safety barriers, acoustic on their harmonisation with each other and
screens and face plates. with the surrounding environment.
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5. Composite Bridges
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Bridge link with two spans of 23.9m
to La Sarre, Luxembourg –
The composite bridge is a twin-girder
bridge with box sections of two
longitudinally welded rolled beams.
prefabricated reinforced
concrete slab
HL 1100 R
S 420 M
Example of twin girder arrangement (cross section of A16 overbridge) Example of a 6 girder arrangement (cross section of roadbridge, by-pass
for the town of Luxembourg)
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Gosnat bridge in Vitry, France
Statical system of main girders end plates and additional slab reinforcement lower, with a full butt joint, for example,
(see page 17 Transverse bracing ensuring the weld volume is considerably reduced.
Girders of single span bridges are simply continuity).
supported on the abutments. Multiple span
bridges are designed either as successive Steel subgrades
simply supported or as continuous structures. Cambering and bending of main girders
The use of fine grain structural steel is
Continuous girders are statically better Girders are cambered to compensate particularly advantageous: for example,
suited: bending moments are lower and for deflections under permanent loads. grades S355M/ML or S460M/ML in
deflections are smaller. In addition they Additional bending may be required to form accordance with EN 10025-4 and even more
offer a major constructional advantage: the girders to the shape of the longitudinal beneficial with HISTAR® according to ETA 10-
the number of bearings and expansion profile. If the bridge is horizontally curved 0156. More information on HISTAR® can be
joints, which cause high costs by the need bending along the weak axis may be found in our separate HISTAR®-brochure and
for regular maintenance, is reduced. necessary. Both cambering and bending are on our website: sections.arcelormittal.com
carried out in the rolling mill on a press.
Shapes made from these low alloy
Continuity fine-grained steel are produced using a
Steel grades thermo-mechanical rolling process with
Depending on the overall bridge length and an increased cooling rate and subsequent
transport conditions the beams may be Steel with a yield strength of 355 N/mm2 self-tempering. These grades demonstrate
erected as unspliced pieces (delivered ex (S355) and more recently of 460 N/mm2 excellent toughness at low temperatures
works in lengths up to 34 m or in exceptional (S460) are used primarily. With the latter and are characterised by their outstanding
cases up to 45 m) or site splicing will be type, special attention should be paid to the weldability. Due to the low carbon equivalent
necessary. In the latter case both splicing by stiffness requirements. The use of S460 value, pre-heating is not required before
butt welding and by bolting (high strength high-strength steel in place of the more flame cutting and welding.
friction grip bolts) have proved successful. traditional S355 results in a substantial
An alternative method consists in connecting reduction in weight and corresponding savings Also steels for low temperatures and
the beams to a concrete cross girder through in material costs. Fabrication costs are also weathering steels are available.
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Transverse bracing at supports
Road bridge in Bremgarten, Germany - Railway bridge over the A23 motorway in Fretin, France - Four-span bridge with spans of 16.9 -
With concrete cross beams and indirect support. 21.9 - 23.0 - 17.8 meters. The two continuous main girders and the bracings within spans
are rolled beams; the cross beams at supports are made of reinforced concrete.
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Intermediate transverse bracing
action and bracing may be removed. With
Vertical loads are laterally distributed by the continuous girders, lateral buckling of the
means of the deck slab. Bracing within the lower compression flange in hogging moment
span is needed to stabilise the girders, but regions must be avoided. This is achieved
does not participate in load distribution. using the bracing at the supports and,
During construction, bracing prevents girders if needed, additional intermediate
from lateral torsional buckling in sagging permanent bracing.
moment regions. After hardening of the
concrete, the slab takes over this stabilising
In-situ concrete slab Prefabricated slab The prefabricated elements are placed in
a mortar bedding on the girder flanges.
The concrete slab can be cast in situ either As an alternative to in-situ concreting, Alternatively support may be designed
on reusable formwork, or on precast precast deck elements can be used. The with a small gap between flange and
concrete planks or profiled steel sheeting. main advantage of this method consists slab which is later filled in with grout.
If certain conditions relating to construction in the reduction of the number of site
and reinforcement are complied with, operations and a substantial saving in Consequently transverse joints and
the precast planks contribute to carrying the construction time. pockets are filled with concrete to
loads in the transverse direction, together connect the slab to the steel structure.
with in situ concrete. For cantilever parts, With twin girder - type bridges, the
traditional formwork is generally used, with precast elements span the full width of Hogging moments in continuous span
supports attached to the edge beams. the bridge as a single component. To allow girders can be reduced by lowering (jacking)
connection with steel girders, slab elements the structure or intermediate supports
may have pockets for shear studs. after hardening of the concrete.
The slab is prestressed longitudinally.
Overlapping bars
C 30/37
C 40/50 in-situ concrete
Concrete element
Wire mesh
Sealant
Prefabricated slab. Example of transverse joint detailing. Prefabricated slab - erection of a precast
concrete element
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The Horlofftalbridge in Hungen (Germany) with eight spans constructed in 2006. For five spans partially prefabricated concrete beams with heavy rolled
beams in S460 have been used.
Prefabricated composite beams The main advantages of the prefabricated Thus the quality of the structure increases
concrete flange hereby are: substantially. The elements can still be lifted
Short construction time is essential if • Stabilises beam (transport and construction), and placed with a light-weight crane
disturbance to existing traffic should • Braces not needed for casting of concrete, (compared to the heavy weight of
be minimised. This requirement is met • Scaffolding not necessary, pre-stressed concrete girders). The overall
through prefabrication of composite • Stiffeners usually not required. construction is extremely efficient and the
elements which are light, and therefore construction time is optimised.
easy to handle and to transport. Further benefits for this type of
construction are:
• Steel contractor on-site superfluous,
• Manufactured in workshop conditions,
• Composite actions already in
construction period.
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6. Filler Beam Decks
Bridge at
Sète-Frontignan,
France
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Principle
Applications
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Overbridge at motorway Interchange in Fameck, France
- Beams are bent horizontal to match road curvature.
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Filler beam deck bridge in Esch-sur-Alzette, Luxembourg - 19 m span; 0.65 m deck depth. For aesthetic reasons the edge beams are not encased in
concrete on the outer side.
Design Beams need to be cambered for two reasons: Connections may be carried out as bolted
to compensate for dead load deflection cover plate splices or as butt-welded splices.
Considering the bridge deck in the and to allow the deck shape to follow the Usually they are located within spans at a
longitudinal direction, a composite structure longitudinal profile of the road or track. In section with low bending moment, and
is assumed for the design. In the transverse case of a curved deck supplementary they are staggered.
direction the deck behaves as a reinforced bending about the weak axis may be
slab. required. Both cambering and bending In order to maintain beams in position during
may be carried out at the rolling mill’s concreting, spacers (for example threaded
For ultimate limit state, plastic moment finishing department. rods) should be provided. Stability against
resistance may generally be considered with lateral torsional buckling under dead load
concrete in tension being neglected. For With multiple span bridges, structural (of steel and wet concrete) must be checked.
the calculation of the deflections due to continuity is generally preferred to simply Concreting may be carried out in more than
superimposed dead loads and live loads, a supported decks. For this purpose beams one stage and/or transverse and plan
partial contribution of concrete in tension are either: bracing may be needed.
to flexural stiffness is taken into account. • delivered to site and erected in full
Fatigue strength of non-welded parts length, if allowed for by production,
need not to be checked. transport and erection possibilities;
• or spliced on site.
Steel grades S235, S275 and S355 are
commonly used. For long spans, vertical
Lower side of a filler beam deck - Only the bottom flanges of beams are visible.
deflection under traffic loads usually does
not govern the design. Hence high strength
grades S420 and S460 provide cost
advantages.
Beams
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Reinforcement
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Pont de Cyrnos in Senegal -
Detail of the support.
Simple elastic bearing pads are provided for Fabrication consists in finishing of beams in Beams are delivered to site ready for
each beam. The number of bearings may be a few simple operations which may all be erection. Beam length may reach
reduced by the use of an integrated cross carried out at the rolling mill’s finishing commonly 34 m. In exceptional cases they
beam which requires additional department: cutting to length, drilling of can be supplied (by rail) in lengths of up to
reinforcement bars. holes, cambering, welding of bearing plates 45 m. Due to low unit weight, only small
(if any) and application of corrosion cranes are needed.
protection on lower flange.
Pont de Cyrnos in Senegal - Bottom view on the filler beam deck and support.
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Railway bridge at Berchem, Luxembourg
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Railway bridge at Sète-Frontignan, France -
Lifting in of a pre-assembled part over
an existing railway line.
View on support Assembled first span over the existing railway line.
Mockup of PreCoBeam with hot-dip Oxycutting of a rolled beam (HD 320x300 Precambering of a PreCoBeam in the finishing
galvanised steel section in S460) with MCL shape for a PreCoBeam shop of ArcelorMittal.
bridge in Germany.
The PreCoBeam (Prefabricated Composite After cutting, corrosion protection is applied to the design requirements. As a result,
Beam) solution is a new bridge construction on the profiles' parts exposed to the the PreCoBeam, with the use of state-of-
method invented in the beginning of the atmosphere in the final stage. In the next the-art continous shear connectors and
new millennium. It is again an example for step reinforcement bars are placed through integrating the advantages of prefabricated
economic bridge solutions with rolled beams the cutting shape and a concrete top chord element bridges, meet the following targets
and a high degree of prefabrication. This is concreted in the shop to produce a for competitive and sustainable construction:
method is based on a rolled steel beam, prefabricated bridge element. Subsequently • high safety standard for vehicle
oxycut longitudinally in two T-sections the prefabricated bridge elements are impact, especially for bridges with
with a special shape. This shape works as transported to the site, placed on the only two girders (shock),
a continuous shear connector which allows abutments and, finally, the residual concrete • reduction of coating surface,
for the shear connection between profile chord is added on-site. The method is a very • elementary steel construction
and slab without the use of studs, and flexible solution offering various cross nearly without any welding,
thus without any welding. section possibilities according • sparse maintenance and easy monitoring.
PreCoBeam used for the bridge at Vigaun, Lifting-in of a PreCoBeam for the bridge at The Vigaun bridge made of PreCoBeams with
Austria. Vigaun, Austria. three spans of 26.15 m and a slenderness
ratio of 1/23.
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8. Prestressed Composite Girders
Single span bridge in Kerpen Horrem, Germany - 41.25 m long HE 1000 A beams used for prestressed composite girders of “Preflex“ type.
Principle • under service load pre-compression stress Due to these properties, prestressed girders
in the concrete of the lower flange is are particularly suited to structures when
When a rolled beam is bent, the tension reduced, but not totally. Thus no cracking the available construction depth is highly
flange is elastically stressed. In this state it occurs; concrete of the lower flange restricted. The slenderness ratio value
is encased in concrete. Shear connections increases the flexural stiffness and (ratio of the span divided by the structural
are provided for composite action. reduces deflection. depth) may reach 45 for road bridges.
After hardening of the concrete, bending
is released. The concrete part is thus
compressed - it is prestressed. Applications
After erection on-site the other flange is Prestressed composite girders have:
connected to the concrete slab. By this • a very high moment capacity; they are
procedure double composite action is given. suited to the construction of bridges
carrying heavy loads, in particular
A two-fold aim is achieved: railway bridges;
• the concrete slab increases the bending • a very high stiffness; deflections
capacity and stiffness of the girder; under service loading are small.
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cambered beam
elastic bending
Fabrication and erection Most prestressed composite girders are If particularly high loads are to be carried
simply supported beams. Sometimes girders (for example railway loads) prestressed
Beams are cambered at the rolling mill. are spliced at supports for continuous action. composite girders may be arranged side
After erection of the prefabricated girders by side. No formwork is needed.
At the fabrication shop shear connectors and formwork elements are placed on the lower By encasing in concrete girders
additional cover plates (if any) are welded to flanges. They are specially shaped for casting are integrated into a massive slab.
the flanges. Then elastic bending, encasing of of the slab and simultaneous encasing of
lower flange with concrete and prestressing the steel webs. Thus a protective treatment
are carried out as described above. against corrosion is not necessary.
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9. Half-through Girder Railway Bridges
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Railway bridge over the Emile Mark street in Differdange, Luxembourg - Reconstruction of the railway bridge over Emile Mark street
The replacement of an old deck with direct track fastening by a ballasted in Differdange, Luxembourg - Because of the very restricted
track bridge required a structural system with minimized construction depth. construction depth, two single track half-through type
A half-through girder deck solved the problem. The picture shows the bridges were implemented.
assembled steel framework before concreting.
Principle
Applications
This example shows a bow-string bridge for the Mediterranean high speed railway line over the French highway A7 near Avignon (F).
A filler beam deck has been used to span transversally to the bridge axis.
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LGV Est bridge, France
The floor may also be a common reinforced The prestressing method described may (SNCB-NMBS system). The resulting
concrete slab. A few cross beams and be applied to the main girders and the structure is extremely stiff.
bracing are then required for stability encasing slab in order to reload the concrete
during construction.
Ballasted track
Tension cable
Concrete (1st stage)
Extension of the Brussels - South Station for the Eurostar trains - A launching gantry Typical cross-section of a half-through prestressed composite
is used for fast erection of prefabricated prestressed composite decks. deck - This system of prefabricated deck has been developed
by the National Belgian Railway Company (SNCB-NMBS).
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La Savoureuse bridge, France
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10. Truss Girder Bridges
Steel truss girders are particularly well Design and construction Nowadays, parallel chord trusses are often
suited to the construction of medium span preferred. Typically diagonals are inclined
bridges, offering high strength and stiffness The easiest arrangement of the deck is at at the same angle. There are no verticals.
combined with low dead weight. They top chord level. The concrete deck slab, Connections are standardised as far as
consist of slender elements opening up a if connected to the steel girders, acts possible for cost-effective fabrication.
wide range of possibilities in terms of overall compositely.
shape and resulting in a light and transparent An alternative method to traditional design
structure. If available construction depth is limited, of truss member connections arises from
through or half-through arrangements the geometric properties of rolled beams.
Steel trusses have also proved effective and are chosen.
economic in the construction of short span
bridges in remote sites which are not readily
accessible. The low weight of components
greatly facilitates transport and erection.
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Chord and diagonal sections with different
sectional areas but the same inner depth
between flanges are arranged in a way to
allow butt welding of flanges without
requiring gusset plates.
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11. Footbridges and Cycle Track Bridges
Most frequently the floor slab is Design and detailing are similar to those
supported by two main girders. for road bridges. Girder dimensions are
comparatively smaller and the span range
Wooden decks have proved successful with covered with rolled beams is wider
small spacing of girders. Steel cross beams
and bracings are then required. A reinforced
concrete floor offers the advantages of
composite construction if connected
structurally to the steel girders. For narrow
decks precasting of slab units speeds up
construction.
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Access footbridge to the building of the Court of Justice of the European Union, Luxembourg - Architectural design based on lattice girders.
Half-through cross sections with the floor Main girders, cross beams and bracing are Footbridges are looked at from both short
at bottom level are often used because the usually transported to site as individual and long distances. Therefore the design for
shallow construction depth provides the components. Long beams are site spliced. appearance of equipment, such as parapets,
shortest lengths of ramps. Main girders The bridge may be erected in final position lighting, etc. are particularly important.
may also act as a parapet. or alternatively be completely assembled
next to the final site and then lifted or Footbridges built to interconnect buildings
Cross beams are rigidly connected to launched into position in one unit. The are mostly of the covered type. A lattice
main girders for lateral stabilisation last method requires heavier equipment girder form with the roof attached to
through U-frame action. but permits very fast erection with the top chords is then suitable.
minimal disruption to existing traffic.
The cross beams carry the floor made of
wooden or steel planks, precast concrete Other construction types
units or in-situ concrete cast on permanent
formwork. Horizontal bracing is located For different reasons other construction
underneath. types may be used: suspended, cable stayed,
truss, arch, etc. For all types the wide range
of rolled sections offers a variety of design
possibilities.
Conclusion
View on the wooden walkway of the half-through bridge with rolled Bottom view on the stiffening elements of the bridge
sections in Steinheim, Luxembourg in Steinheim, Luxembourg
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12. Finishing Work at ArcelorMittal
Commercial Sections
44
Finishing workshop - Cambering of bridge Finishing workshop - Welding of shear stud Automatic surface treatment equipment -
girders on the press. connectors. Shot blasting and protective coating of beams.
The finishing workshop at ArcelorMittal Longitudinal cutting, notching, machining In this way, steel components can be
Commercial Sections is equipped to fabricate and welding work can also be carried out. delivered directly from the rolling mill to
long lengths, heavy rolled beams and in Surface treatment by shot blast cleaning and the site, resulting in reduced costs and
particular for operations required in the metal spraying or the application of partial or improved construction deadlines.
manufacture of bridge girders. These full paint systems can also be carried out in
including sawing, bending about one or the factory.
both main axes, the welding of shear stud
connectors and end plates, and the drilling
of the web and flanges.
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Surface treatment
In addition to the significant aesthetic Over the last few years, much progress
function (see chapter Design and has been made with respect to paint
Appearance) surface treatment has to formulations, their application, their durability
provide an effective protection against and their environmental friendliness.
corrosion. The following are conditions In general, modern coating systems last for
for a durable protection: at least 20 years before major maintenance.
• careful surface preparation
• controlled application of the
protective coating
• regular inspection during the life of the
bridge and immediate repair of any damage.
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46
13. Pre-design Software ACOBRI
47
14. Sustainable Bridges with the Use of Rolled Sections
Meanwhile, existing bridges must carry Bridges using rolled sections are easy to
Sustainable bridges with the the increased traffic; considering all bridges, maintain structures, easy in deconstruction
use of rolled sections short span bridges are the most frequent and excellent to preserve the resources for
category. Therein, the use of rolled sections recycling at the end-of-life. The recovery
The preservation of natural resources in our can play a significant role. rate of rolled sections in bridges is 99%.
industrialised societies has become priority Also, steel elements can be re-used after
in creation of built environment. As a result, Sustainable bridges using rolled steel dismantling. Due to their low weight, the
construction concepts have to comply with sections provide the opportunity to give possibility to use detachable connections
changing economical parameters like the an answer to the infrastructural demand and fast erection schemes e.g. mobile
incorporation of life cycle analyses in the while being fully consistent with the bridge designs have been developed
design of structures as well as with various aspects of sustainability goals. with the use of rolled beams.
technological changes in considering
sustainability goals in respect to the
environment and society. Ecological aspects of sustainability Economical aspects of sustainability
These sustainability goals are in nature: The main ecological goals aim at using Besides being interested in the reduction
• ecological, construction materials that are safe from of investment costs, investors are also
• economical, health and environmental points of view, concerned about the optimisation of
• socio-cultural, reducing waste when dismantling the operational costs and the achievement
• technical oriented, structure at the end of their service life, and of the longest possible service life in
• process oriented. at preserving as best possible the energy combination with high flexibility in
content in the construction materials, thus use of the structure.
They are interdependent as well as maintaining their ideal efficiency.
ambivalent, providing a coherent response Rolled sections in bridge construction allow
to complex questions and ensuring future Here, structural steels offer high material architects and designers to easily fulfill the
generations a pleasant environment. efficiency and rolled sections constitute the requirements of investors by combining
most recycled construction material in the high quality, functionality, aesthetics, low
Bridges are of vital importance to the world. In the modern electric arc furnace weight and short construction times.
transport infrastructure of societies. Growth (EAF) route, steel is produced using 100%
in traffic density during recent decades has scrap as a raw material (upcycling). Slender superstructures can be designed
been tremendous. As a consequence, In addition, EAF technology allows for which decrease construction height and
numerous new roads and railway lines were significant reductions of noise, particle and earthworks leading to a further decrease
built or are planned to be realised in the CO2-emissions as well as water and primary of material, fabrication, transport and
near future. energy consumption in the production mills. construction costs.
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Reconstruction of bridge over the Nahe near Bad Münster am Stein, Germany - This bridge is located in a nature reserve.
A composite deck was constructed on the existing piers.
Short construction times and therefore rolled steel sections lead to transparent and Process aspects of sustainability
reduced traffic disturbance save user costs lean structures combined with robustness
during construction, enabling public savings and safety. Local inhabitants and their social Steel construction offers many advantages
to be achieved. Tenders including the life environment remain clean in uncontaminated through its flexibility, lightness and cost
cycle costs prove the competitiveness and surroundings as steel in structures does not effectiveness. In composite construction for
sustainability of composite construction release any harmful substances into short and medium span bridges, rolled beams
for bridges with short and medium spans. the environment. are used as primary bearing elements. They
are industrially produced to a high quality,
In addition to economic constructional offer good availability in a full range of sizes
costs, steel and composite bridges are Technical aspects of sustainability and steel grades, including the high strength
also operationally economical. They are grades (e.g HISTAR®). With long lengths
easy to maintain, because the structural Composite bridges with rolled beams have possible the end product is accordingly
components are readily accessible for the advantage of being able to resist high delivered to site ready for erection. Quality
inspection and maintenance work. Inspecting level utilisation and are adaptable to changes control has already been carried out at the
composite bridges is simple and reliable. in use. These robust construction solutions producing rolling mill. Smaller construction
are capable of coping well with variations sites and plant equipment are therefore
Bridges using rolled sections can be repaired. in use during service life without damage needed whilst minimal noise and dust
Composite bridges are a flexible and low or loss of functionality. Especially for the disturbance on site are characteristics
cost method in adapting to changes in refurbishment of bridges, intelligent for steel construction.
requirements e.g. the widening of traffic solutions are required.
lanes or the strengthening of the structure. The bridge solutions using hot rolled sections
On the one hand the public economy has can reduce erection times. Hence, cost for
to be satisfied to a certain extent; traffic control measures are saved as well as
Socio-cultural aspects of sustainability on the other hand technical, economic and accident potential is reduced. These bridges
political boundaries have to be respected. are designed to be constructed without
Bridge design has also to take into account In this regard, composite construction is essential interference to the traffic under
aesthetic demands with the social providing the potential with the possibility to the bridge as well as to incorporate
expectations of its surrounding environment, use cost-effective construction techniques minimised traffic disturbance
either by design of an architecturally uniform and advanced construction procedures throughout their maintenance.
work or structures which do not over- providing adaptability of the available
dominate visually. Bridges with the use of bridge systems.
49
Technical Advisory & Beam Finishing Centre
Photography : ArcelorMittal Photo Library; SNCF, Nederlandse Spoorwegen, Christmann & Pfeifer, TUC RAIL, Fietz, Carlo Hommel, Oliver Hechler, Dennis Rademacher, Jean-Pierre Jacqueton,
Andreas Girkes, Falk Satzger, Claudine Bosseler, URSSA, Paul Wurth, IMW, SSF Ingenieure, Milestone Consulting Engineers; copyright 2018 ArcelorMittal.
Care has been taken to ensure that the information in this publication is accurate, but this information is not contractual. Therefore ArcelorMittal
and any other ArcelorMittal Group company do not accept any liability for errors or omissions or any information that is found to be misleading.
50
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