Bulletin HY11-5715-592/UK

Installation Manual
Series D*1FH
Design ≥ 42

Proportional DC Valve

Parker Hannifin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: (+49) 181 99 44 43 0
E-mail: infohcd@parker.com
Copyright © 2012, Parker Hannifin Corp.
 Proportional DC Valve
Installation Manual Series D*1FH

Note
This document and other information from Parker-Hannifin Corporation,
its subsidiaries and authorized distributors provide product or system op-
tions for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for
making the final selection of the system and components and assuring
that all performance, endurance, maintenance, safety and warning re-
quirements of the application are met. The user must analyze all aspects
of the application, follow applicable industry standards, and follow the
information concerning the product in the current product catalog and in
any other materials provided from Parker or its subsidiaries or authorized
distributors.
To the extent that Parker or its subsidiaries or authorized distributors
provide component or system options based upon data or specifications
provided by the user, the user is responsible for determining that such
data and specifications are suitable and sufficient for all applications and
reasonably foreseeable uses of the components or systems.

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 Proportional DC Valve
Installation Manual Series D*1FH

Contents Page

1. Introduction 4
Characteristics 5
2. Technical Data 5
Parameters 5
Block Diagram Valve Electronics 6
Wiring 6
EMV 6
3. Installation 7
Electrical Connection 7
4. Switching Circuitry 8
Block Diagram 8
Set Value Input 9
Min/Max Setting 9
Diagnostic Output 9
Position Control 9
Power Stage 10
Enable Signal Input 10
Voltage Monitor 11
Control Failure Monitor 11
5. Measuring Points 11
Main (Central) Connector 12
Diagnostic Sockets 12
6. Commissioning 12
Ambient Conditions 12
Input Circuitry 12
Enable Signal 13
Zero Point Equalising 13
7. Service 15
Test Unit 15
Overview control panel 16
Trouble Shooting Diagram 17
Replacing The Electronic Unit 18
8. Ordering Code 19

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 Proportional DC Valve
Installation Manual Series D*1FH

1. Introduction
D*1FH

Mechanical null adjustment to optimize

the zero overlap spool position (servo)

Parker D**FH proportional directional control valves

are equiped with high dynamically powered sole-
noids and on-board electronics. The valve can be
linked to any signal control system (i.e. PLC) by
only one central plug and wiring connection.
The D*1FH series have a four-hole mounting sur-
face according to CETOP and a spool with four flow
path edges for standard applications.

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Installation Manual
Characteristics
The valve electronics described in this documenta-
tion relates to the control of high response direc-
tional control valves with solenoids, series D**F.
The electronics is an integrad part of the valve,
unifying various functions necessary for the opti-
mum usage of the valve and leading to an inte-
grated solution. The result is an outstanding dy-
namic response, permitting the valve to be used in
closed loop controls. The integrated electronics
carry out the following functions:
• Provides a specially designed output power
stage for high dynamic control of the solenoids
• Constant current control of the solenoids
• Overriding main stage stroke control
• Specially developed position transducer for high
resolution high dynamic control
• Differential input stage
Proportional DC Valve
Series D*1FH
• Min/Max setting for valve operation conditioning
• Diagnostic output for valve stroke
• Enable signal for power output stage
• Low voltage monitoring of the supply voltage with
indicating lights giving operation status
• Standard central plug connection, DIN 43563
• Spindle operated trimpots for zero setting equal-
ising
• All electronics completely interchangeable
• Full conformity to the European EMC standards
All the information have been carefully selected
and assembled and represents the actual knowl-
edge.

2. Technical Data

General
Orientation
Temperature drift of zero
Ambient temperature range
Hydraulics
Hydraulic fluid
Viscosity
Fluid temperature max.
Electrical
Supply voltage
Switch-on current
Current consumption max.
Fuse, to be provided externally
Input signal
Input impedance
Resolution sensitivty
Protection standard
Connection cable
Cable length max.
*max. 30VDC against Pin G (ground)
Optional
0,005 % stroke/0 C
[°C] -20 ... +60
Hydraulic oil according to DIN 51524 ... 535
[mm²/s] 30 ... 80
[°C] 0 ... 60
[VDC] 18 ... 30
Ripple max. 5% eff.; noninductive
[A] 7.0 for 0.5mS (typ.)
[A] 2.0
[A] 2.5 medium time lag
[V] 0 ... ±10V smoothed, noninductive*
optional 0 ... ±20mA / 4...20mA*
[kOhm] 200 (at current input 500Ohm)
[mV] 5
IP 65
[mm²] 7 x AWG 17 (1.0 mm2), shielded
[m] 50

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 Proportional DC Valve
Installation Manual Series D*1FH
Block Diagram Valve Electronics

Wiring

EMV

EN 50081-2 EN 55011
EN 50082-2 ENV 50140 EN 61000-4-4
ENV 50204 EN 61000-4-5
EN 61000-4-2 EN 61000-4-6

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 Proportional DC Valve
Installation Manual Series D*1FH
3. Installation
Electrical Connection
The electrical connection of the valve takes place The connecting cable has to comply to the follow-
by one common cable, which is coupled to the in- ing specification:
tegrated electronic driver by a central connector Cable type control cable, flexible,
assembly. 7 conductors, overall braid
shield
The connection requires a 6 + PE female connec- Cross section min. AWG16
tor EN 175201-804.
Outer dimension 8...12 mm
Cable length max. 50 m

For cable lengths > 50 m consult factory.

The connection cable is coupled to the female
connector by solder joints.
Skinning lengths for the connecting cable:
The female connector has to be ordered
separately under article nr. 5004072.

A female connector with metal housing is
required! Plastic made models may create
function problems due to insufficient EMC-
characteristics.

INSTALLATION GUIDE
TO PROVISION OF ELECTROMAGNETIC COMPATIBILITY
Power Supply Connectors
The utilized power supply has to comply with the The central connection of the valve electronics
EMC-standards (CE-sign, certificate of conformity). needs a connector 6pin+E according DIN 43563
Parker is offering the following power supplies: featuring metal case and integrated cable shield
Relais and solenoids operating from the same coupling. Parker can provide suitable connectors:
supply circuit as the valve electronics has to be 5004072 (Connector 6pin+E)
fitted by surge protection elements. The connectors have to be installed according the
connection diagram, the cable shield has to be tied
Wiring Cable on the whole periphery to the provided coupling
The wiring cable between the control cabinet and clamp.
the valve has to be shielded. The central wiring has
to be installed from a 7wire cable that utilizes a Grounding
common shielding and a cross section of min. The mounting plate of the valve has to be con-
AWG17. The capacity should not exceed a value nected to the grounded metal machine frame. The
of approx. 130pF/m (wire/wire). The maximum Earth wire to pin G of the central wire cable as well
cable length is 50m. No power current lines may as the cable shields of the valve connection cables
be placed in parallel to the valve´s wiring cables. should be tied to earth ground at the control cabi-
The cable shield has to be connected to earth net. A low-ohmic potential compensation wire has
ground at both ends (see also chapter “Ground- to be provided between the control cabinet and the
ing“). Please be aware of ground-loops. machine frame (cable wire >AWG7 cross section)
to prevent ground loops.
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 Proportional DC Valve
Installation Manual Series D*1FH
4. Switching Circuitry
Block Diagram

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Installation Manual
Signal-Input
The command signal input of the valve has been
wired from the connector terminals D and E to the
differential input of the onboard electronic. The
valve stroke is acting proportional to the value of
the signal. According to the valve model there are
different command signal options available, which
are separately described below. More details are
obvious from the technical data. The input signal
must be filtered as well as free of surges and
Wiring example of voltage input option +10...0...-10 V
Wiring example of current input option +20...0...-20 mA
Wiring example of current input option 4...12...20 mA
Command signal option 4...20 mA uses the “0 mA“
- condition as failure information. This means that
an evaluable failure information is provided for an
interrupted command signal circuit. In the present
case the solenoid drive thereby will be switched off.
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Proportional DC Valve
Series D*1FH
modulations. Due to the resolution sensitivity a high
signal quality is recommended, to avoid function
disturbances.
Improper high signal amplitudes may lead to
function disturbances or damaging depend-
ing of the exceeding value.
The explanation of functionality assumes
junction E as point of reference potential.
The drive will be activated if the input signal ex-
ceeds a value of 3,8 mA and will be disabled below
3,6 mA. This definition follows the NAMUR standard
NE43.
Hydraulics Group

Installation Manual
Min/Max-Setting
The min/max-setting option achieves a conditioning
of the valve operating range to a certain application.
The min-setting is used for valves with overlapped
main spools, it compensates for the mechanical
overlap by an offset-feature.
The max-setting limits the stroke of the valve spool,
equally the full input signal range will be preserved
and can be used with full resolution.
Both settings are provided separately for both valve
operating directions.
Diagnostic Output
To make available measurements for the momen-
tary position of the valve spool the valve electron-
ics unit provides a diagnostic output. This is avail-
able at the main connector between pin F and
supply zero (pin B) as well as on the printed circuit
board of the valve electronics unit which provides
two diagnostic sockets. The sockets take 2mm
plugs and can e.g. be used in the setting up of the
zero point.
The output is a 0...±10V signal where the value of
10V normally represents the maximum permitted
stroke of the valve spool.
The diagnostic output is short circuit proofed and
is fully operative up to a load of at least 2kOhms
or 5mA.
Position Control
The purpose of the position controller is to compare
the actual value of the spool as given by the valve
electronics sensor with the set value and provide
signals to the actuating solenoids to ensure that
the set position is achieved and maintained. The
sketch below shows the operating principle of the
control circuit.
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Proportional DC Valve
Series D*1FH
Power Stage
In the output stage the output signal of the position
controller is converted into an activating signal for
the operating solenoids.
Keeping the power relationships at the solenoid
constant as well as the need for rapid excitation of
the solenoids is achieved with controlled current
from a constant current control stage.The solenoid
current is measured in the valve electronic unit and
compared with the set-value for current in the
constant current controller. As long as there is a
difference between set and actual current values
the output stage will change the solenoid current
in order to equalise them.The solenoid also has a
superimposed dither signal which has been care-
fully matched with the mechanics of the valve to
compensate for mechanical friction so that the
hysteresis will not influence the dynamics of the
valve.
Enable Signal Input
To switch-off the output stage the valve electronics
unit is fitted with an enable signal input which can
at any time be used to interrupt the solenoid current
irrespective of transducer signal or set value. In this
case the main spool takes up - without any delay
- the spring centered position in the valve.
A further function of the enable signal input is to
limit the output of the position control. Normally on
switching off the activated solenoid the output of
the controller would be driven into saturation by the
Integral part of the PID system. Because of this, if
the solenoid is immediately switched on again the
valve spool is for a short period of time operated
indefinetily. To avoid this, the integral part of the
controller is switched out and a limit is placed on
the controller output for as long as the enable input
is switched off. When the enable signal is switched
on again the valve spool will immediately move
from it's central position and take up the required
set position.
The enable signal input is, as far as circuitry is
concerned, completely isolated from the rest of the
electronics to keep interference from peripheral
equipment away from valve electronic unit. It re-
quires a signal in the region of 5 to 30VDC with a
current supply of about 10mA. The enable signal
is fed into the unit via the central connector between
pins B and C.
Parker Hannifin Corporation
Hydraulics Group
 Proportional DC Valve
Installation Manual Series D*1FH
Function

Pin B: 0V Pin C: 0V Output disabled

Pin B: 0V Pin C: 5...30V Output enabled

The enable signal should preferably be switched

off together with the hydraulic pressure source in
order that the solenoid spools have no circulating
current when the hydraulic system is switched off.
This reduces energy loss and unnecessary heat
generation in the solenoid spools. Indicator green Normal operation
Indicator off Supply voltage is outside the
Note normal range
The enable signal does not provide security against Indicator red Control failure
unwanted operation of a valve in the sense of the
accident prevention regulations. To block all pos- 5. Measuring Points
sibility of a valve functioning under any circum-
Note
stances, further steps are necessary, e.g the fitting
of safety lock valves.
Measurements as described at the points shown
on the diagram below may only be made by
Voltage Monitor
experienced personnel (electronic) to ensure
The supply voltage may therefore lie between 18 that damage is not done to the valve electronic
and 30V, with a ripple of no more than 5%. These unit.
voltages are valid on load i.e. with valve electronics
and enable signal connected.
Position Of The Measuring Points
The value of the supply voltage is supervised by
an integrated voltage monitoring.
Control Failure Monitor
If a failure >2% occurs within the position control
loop of the valve a control failure signal is given.
This is the case, if the valve spool does not reach
the predetermined position. The most important
reasons for this behaviour could be:
• No or too low pilot presssure
• Blocking or defective valve mechanics by dirt
• No enable signal
• Input signal failure (only for option 4...20mA)
The operating condition of the monitoring is indi-
cated by a dual color LED within the valve electron-
ics cover.
An explanation of the light indicator is printed on
the placard on the cover.

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 Proportional DC Valve
Installation Manual Series D*1FH
Main (Central) Connector 6. Commissioning
The normal operating voltage levels for the valve Ambient Conditions
electronic unit are available through the central The valve electronics unit has been designed to
connector. work reliably together with the hydraulic valve as a
In particular, the following individual possibilities unit under normal industry conditions. It is pro-
are available: tected against environmental influences by its cast
iron housing which also prevents the entry of for-
Signal level Measurement/
Pin eign particles and is sealed against the entry of
representing range
water.The electronics are partly encapsulated and
+18...30V
A
Plus level
measured against
have a protective coating of varnish.
Supply voltage
pin B Even so, mechanical loading of the electronics box
B Reference potential Reference as well as its use outside of the following installation
+5...30V conditions is not allowed as permanent damage or
C Enable signal measured against a reduction in working life cannot be ruled out. It is
pin B advisable to install the unit directly by the machine,
+0...10V protected from extreme environmental influences.
D Command signal measured against
pin E Input Circuitry
-0...10V The differential input of the valve electronic unit
E Command signal measured against ensures a freedom from input problems with the
pin D
user’s set value signals.
±0...10V
Diagnostic signal
F measured against
valve stroke Command Signal Control System
pin B
Connection to There are three basic variations on set value con-
G
ground
– trol:
• Take the set value signal from a programmable
logic control unit (PLC).
Diagnostic sockets
The diagnostic sockets are for the purpose of • Set value control through interface electronics.
measuring the actual stroke of the valve. A correla- • Set value signals from preswitched controller.
tion table.

Signal level Measurement

Connection
representing value/range
Testpoint 1 ±0...10V
Diagnostic signal
yellow measured against
valve stroke
outer testpoint 2
Testpoint 2
reference
yellow –
potential
inner

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 Proportional DC Valve
Installation Manual Series D*1FH
Enable Signal Adjustment Of The Mechanical Zero Point
The valve electronic unit uses an “enable” signal (zero lap spools only)
function in the range of 5...30V at pin C of the main Tools
connector (see chapter “Enable Signal Input“). Allen Key SW6
There are two different ways of controlling the en- Wrench SW19
able signal input:
Conditions
• Using the 24V supply voltage through an enable Valve electronics unit switched off, hydraulics work-
switch provided by the user. ing.
• Feeding the enable signal from a control system
of the user with the reference (zero) point of the Adjustment
user's control connected to pin B of the central 1. Loosen locking cover nut of the adjusting spindle.
connector and the enable signal is connected to 2. Adjust the zero point until the actuator is in the
pin C. neutral position or takes up the desired creep
The enable signal must only be switched on to position.
the valve electronics unit when the valve is to be 3. Replace cover nut.
used; all other times should be off.
The following command signal value results in the
Example: Start-up of a hydraulic control system electrical zero point of the valve:
As against the supply voltage, which will be switched
on at the same time as the hydraulic system, the Electronic variation B E S
enable signal should preferably not be switched on Command signal 0V 0mA 12mA
until the hydraulic system has reached full pressure.
This will prevent any system disturbance.
Valves with overlapping type spools are factory-
Zero Point Equalising preset to null. In the case of valves with zero lap
The main valve spool takes up the spring-centred spools it is necessary for the user to adjust the
position if the power fails or the enable signal has electrical zero point in accordance with its require-
not been given. Valves with overlap spools have a ments. The adjusting can be done via a selflocking
factory adjusted zero point. Valves with zero lap spindle trimmer in the valve electronic unit. The
spools usually have mechanical centering. In this position of the trimmer is shown on the placard on
case there is a possibility of the operating condi- the cover.
tions allowing the activated device e.g a cylinder,
to creep in an uncontrolled direction; the valve
electronics unit takes account of this possibility and
allows the creeping movement in a predefined di-
rection only.

Adjustment spindle for setting

zero (centered) position

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 Proportional DC Valve
Installation Manual Series D*1FH
2. Adjust offset for corresponding valve side by
potentiometer “min b“ (P5). (increasing = turn
clockwise).
3. Feed in a command signal:

Electronic variation B E S
Command signal +10V +20mA +4mA

4. Adjust the required spool stroke for correspond-

ing valve side by potentiometer “max b“ (P7).
(increasing = turn clockwise).
5. Repeat that procedure for opposite valve side.
Feeding in negative command signals with the
same set up procedure by using potentiometers
“min a“ (P6) as well as “max a“ (P8).
6. Take into account that min has to be adjusted
before max.
Set Up Of The Max-Setting
(zero lap spools only)
The position of the trimpots is shown on a sticker
on the internal side of the valve electronics cover.
1. Check if the potentiometers “min a“ (P6) and “min
Equalising The Electrical Zero Point b“ (P7) are in their end position (fully counter-
Conditions clockwise).
Mechanical zero point adjustment has been done. 2. Feed in a command signal:
Valve electronic unit is working. Enable signal has
been applied. Hydraulics working. Electronic variation B E S
Command signal +10V +20mA +4mA
Electronic variation B E S
3. Adjust the required spool stroke for correspond-
Command signal 0V 0mA 12mA
ing valve side by potentiometer “max b“ (P7)
Adjustment (increasing = turn clockwise).
Using the zero point spindle-trimmer until the drive 4. Feed in a command signal:
remains in the rest position.
Electronic variation B E S
Set Up Of The Min/Max-Setting
Command signal -10V -20mA +20mA
(overlapped spools only)
Tools 5. Adjust the required spool stroke for opposite
Allen Key SW3 valve side by potentiometer “max a“ (P8).
Screwdriver 2mm 6. At last replace cover and seal.
First remove the locked cover of the valve elec-
tronic unit. The position of the trimpots is shown on
a sticker on the internal side of the valve electron-
ics cover.
Adjustment
1. Feed in a command signal:

Electronic variation B E S
Command signal +50mV +0.1mA 11.96mA
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 Proportional DC Valve
Installation Manual Series D*1FH
7. Service
Commissioning Help Features
When commissioning a valve installed on a ma- • Control of valves incorporating integrated elect-
chine control unit the following question is fre- ronics and central plug acc. DIN 43563 (6p.+PE)
quently asked:
• Built-in fuses and safety appliances
How can we operate the valve by hand independ- • Cable set included
ently of the overall control system to e.g. to adjust
• lockable rugged box
the zero point or to set-up a newly installed cylin-
• DC valve output (24VDC/40W)
der?
• Internal U/I-commands
An appropriate test unit is available by order no.
EX00-M05. • External command values pluggable

Test Unit EX00-M05

The test unit ValveMaster® is suitable for testing
and commissioning of all proportional and servo
proportional valves with onboard electronics.
For easy on-site service all necessary cables are
securely located inside of the rugged case. The
test unit provides all command signal sources and
measuring ports for concerted and time saving
control and diagnosis of the valves.

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 Proportional DC Valve
Installation Manual Series D*1FH
Overview control panel

1. Command value 1 9. Command mode (internal/external)

2. Command value 2
3. Zero position / failure acknowledgement
4. Potentiometer command value 1
5. Potentiometer command value 2
6. Enable
7. Diagnostics pin selection (A, C, D, F)
8. DC valve (on/off)
Overview backside
• int. command value 1. - 5.
• ext. command value sockets D & E, 12.
10. Measurement display
11. Command range indicator
12. Diagnostics terminal
13. Command range selector
14. Diagnostic mode selector pin F (V/mA)

15
18
16
19
17

15. Valve connector (7-pin, 24VDC)

16. DC valve connector (5-pin, 24VDC, limited to 40W)
17. Main switch
18. Main fuse
19. Power connection (85-260VAC, 50/60Hz)

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 Proportional DC Valve
Installation Manual Series D*1FH
Trouble Shooting Diagram

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 Proportional DC Valve
Installation Manual Series D*1FH
Replacing The Electronic Unit Fig. 1
In case of a fault in the electronic unit the complete Transducer And Connecting Socket
unit must be replaced.
Replacing The Electronic Printed Circuit Board

Tools
Allen key SW3

Conditions
Hydraulics switched off.
Remove central connector; ensure unit voltage
supply is off.
Exercise great care when taking parts out and keep
them safe.

Replacement
1. Remove the closing cover on the back end of
the electronic box
2. Loosen plug s1 (Fig. 1)
3. Using the Allen key SW3 remove the fixing nut Fig. 2
of the displacement transducer. Keep the fixings Fixing Components Of Transducer
safe. (Fig. 2)
4. Remove the printed circuit board from the box
without using force
5. Install the new printed circuit board. The type can
be seen on a type label
6. Install in reverse order to the dismantling proce-
dure
7. Re-do the electrical zero point as well as the
min/max-setting
8. Apply the closing cover including the seal.
Tighten the bolts M4/DIN912-8.8 so that the
cover fits tightly on the box

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 Proportional DC Valve
Installation Manual Series D*1FH
8. Ordering Code
D*1FH

D 1 F H 0
DC Flow Spool Pilot oil Electronic Design
valve control type guide variation series

Nominal High Flow Seal Valve

size Response accessories

Code Nominal size Code Valve accessories

3 NG10 / CETOP 5 0 Standard
4 NG16 / CETOP 7 8 3) Monitor switch
3) onlyfor spools with positive
8 NG25 / CETOP 8
overlapping
9 1) NG25 / CETOP 8
11 NG32 / CETOP 10
1) with enlarged connections
Code Electronic variation
Ø 32mm
Voltage input
B
0...±10V standard
Code Spool type
Current input
Overlap E
0...±20mA
Current input
E01 S
4...20mA

E02 Code Seal

QB = QA /2 N NBR
B31 V FPM

QB = QA /2
B32 Code Inlet Drain
1 internal external

B11 2 external external

4 internal internal
B12 5 external internal

Zerolap 2)
Flow [l/min] at
E52 Dp 5bar per flow path
Code
QB = QA /2 D31 4) D31 D41 D81/91 D111
B61 A 20/33 55 – – –
B – – 105 – –
2) not for D111FH
C 32/55 80 140 – –
E – – 190 250 –
F – – 240 310 –
Central connector not included H – – – 400 500
L – – – – 1000
4) only for E50 / B60
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