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optics.
– Anti-reflection (AR) coatings
– Fashion mirror coatings
– Sun glasses
– Sports glasses
Ophthalmic optics solutions by Bühler.
The latest in anti-reflection technology... and beyond.
Sincerely yours
Antonio Requena
Managing director
Bühler Alzenau GmbH
Leybold Optics
SYRUS series
Known in the market as the undisputed workhorse for
high-volume 24/7 production, these machines are set-
ting benchmarks due to their highly productive, reliable
and cost-efficient setup, thus making SYRUS the ideal
choice whenever large batches are feasible.
BOXER series
The BOXER series with chamber sizes of 700 mm and
900 mm is a highly flexible, mid-size to high-volume
platform for Rx and stock-lens production. It excels with
intelligent, robust design and a compact footprint.
STAR 4/90
The STAR sputter coater delivers coated lenses much fast-
er than standard evaporation technologies. This enables
retailers to serve their customers with an individual pair of
Rx lenses ready-to-wear in less than one hour.
Productivity 32 - 40 pairs / 8h
Page 22
Productivity 25 - 60 pairs / 8h
Page 24
Page 30
In-chamber
(super)hydrophobic
coatings
Customer benefits:
nP ersonalized processes adjusted to fit nE asy maintenance
customer needs n R emote analysis via online connection
nE asy-to-use advanced software and data logging
nO ptimized for floor space and nP lug-and-coat design
infrastructure requirements n C lean-room compatible
n Q uick exposure and removal of protective nS imple click-fixing of substrate carrier
chamber liners n N umerous hardware upgrades available
n E rgonomic, user-friendly design
SYRUS 1350
Various calotte segmentations available 3 Maximized cold-trap surface area to optimize pumping
(e.g. SYRUS 1350) of water vapor
4-segment calotte (90° format) 3-segment calotte (120° format) 4 LEYBOLD OPTICS HPE series electron-beam gun with
Diameter Lenses/sector Lenses/batch Lenses/sector Lenses/batch multi-pocket crucibles
Ø 60 mm 74 296 101 303
5 Bühler Leybold Optics ion source control and power
Ø 65 mm 63 252 86 158
supply
Ø 70 mm 55 220 72 216
Ø 75 mm 47 188 63 189 6 Optimized distribution-masks system for highest rates
Ø 80 mm 43 172 56 168 and uniformity
Key Benefits:
n Three chamber sizes of 1100 mm,
1350 mm and 1500 mm
n Ideal for high-volume stock-lens
production
n Broadest variety of configurations
n In-chamber (super)hydrophobic
coatings
– Fore-vacuum: 300 l/s vane pump and – Fore-vacuum: 300 l/s vane pump and
1000 l/s roots pump 1250 l/s roots pump
– High-vacuum: 12000 l/s diffusion pump – High-vacuum: 20000 l/s diffusion pump
– Electron-beam gun: Leybold Optics HPE 6 – Electron-beam gun: LEYBOLD OPTICS HPE 12/10
– Ion sources: Mark II+ – Ion sources: Mark II+
– Dual-quartz-crystal monitoring – Dual-quartz-crystal monitoring
– Cryogenic refrigerator: MaxCool Optional: 6-fold quartz-crystal monitoring
– Heating system – Cryogenic refrigerator: MaxCool
– Optional: 2 nd uniformity mask – Heating system
– Two uniformity masks
Technical data
Key benefits:
n Two chamber sizes of 700 and 1350 mm
n For mid- to high-volume stock lens
production
n Optimum CAPEX performance ratio
n Technology entirely from Bühler Leybold
Optics
n Proprietary Bühler Leybold Optics processes
available
Technical data
4546 mm / 180 ”
2702 mm / 106 ”
2542 mm / 100 ”
Height
2702 mm / 106 ”
3306 mm / 130 ”
2
4
BOXER 900
pact design: This is the BOXER series. Its design facilitates easy process safety
and quick handling and maintenance. 2 Bühler Leybold Optics ion-source control and power
supply
From classic broadband anti-reflection coating to mirror coatings –
3 LEYBOLD OPTICS HPE series electron-beam gun with
a great number of different processes can be carried out with multi-pocket crucibles
BOXER coaters. Moreover, if the demands on the system happen
4 Maximized cold-trap surface area to optimize pumping
to change, its hardware can easily be upgraded.
of water vapor
Key benefits:
n Two chamber sizes of 700 and 900 mm
n For mid- to high-volume Rx and stock lens
production
n Expandable system to increase productivity
n From 3-segment calotte to flip-over system
or vice versa within 10 minutes
n Quick removal of protection shields
for cleaning
– BOXER 700: cubic coating chamber
– BOXER 900: slidable shields
Technical data
660 mm / 26 ”
1863 mm / 73 ”
2102 mm / 83 ”
1177 mm / 46 ”
1786 mm / 70 ”
In each upgrade step shown above, components for the LEYBOLD OPTICS CCS series are simply added or
exchanged to expand your capacity without expanding the size or footprint of your laboratory. No other coating
system offers this flexibility to grow coating capacity as demand increases.
Technical data
LEYBOLD OPTICS CCS 610 LEYBOLD OPTICS CCS 610 LEYBOLD OPTICS CCS 610+
(Basic configuration) (Priority upgrade) (Superior upgrade)
1150 mm / 45 ”
1490 mm / 59 ”
1240 mm / 49 ”
2260 mm / 89 ”
Key benefits:
n Single-pair production
n AR-, absorption and mirror coatings from
one silicon target
n High process stability and low particle
contamination through:
– sputter distance control
– separate load-lock chamber
– uninterrupted process vacuum
– planetary system for 4 substrates
n Extremely small footprint (~1 m² / 11 sq.ft.)
Technical data
Star
2000 mm / 79”
1920 mm / 76 ”
1200 mm / 47 ”
800 mm / 32”
Key benefits:
n Ultra-compact platform
n Low entry cost
n In-house AR coatings
n Advanced technology
n Small footprint
Technical data
Components
Electron-beam gun LEYBOLD OPTICS HPE 6 (7 pockets)
Ion source Mark I (in-chamber hydrophobic coatings)
Pre-vacuum pump D65 B
High-vacuum pump HiPace 1500
Thickness measuring Quartz-crystal
2030 mm / 80 ”
4 ”
/5
mm
70
56 13
0 m
m
/2
2 ”
Pre- High-
Standard Chamber width vacuum vaccum Vacuum measuring Media supplies Refrigeration
Option systems systems systems
Rotary vane pump
Turbomolecular
Vane pump and
Diffusion pump
Bayard-Alpert
roots blower
Water warm
Water cold
Electricity
1100 mm
1350 mm
1500 mm
Telemark
Polycold
Penning
480 mm
610 mm
700 mm
900 mm
Leycool
Gases
Pirani
pump
RGA
CDA
MCS
CCS
BOXER
SYRUS
ACE
Other ion sources Lion ion sources APS ion sources PC systems
Thermal
Meissner Substrate Heating Electron-beam evapo- Thickness Other Lion ion APS ion PC
trap handling systems guns rators measuring ion sources sources sources systems
Process support
Double quartz
6-fold quartz
Segmented
Single boat
Shield type
HPE 12/10
state drive
Degassing
Tube type
Full dome
LION 100
LION 300
Top Coat
Flip-over
APSprop
Mark II+
PC with
HPE 12
Mark II
Mark I
HPE 6
dome
APS
Portfolio
Portfolio
MICRO LAB.
250 sq. ft. / 25 m² (AR and spin coating)
MICRO LAB is the smaller entry-level choice available
for anti-reflection equipment. The LEYBOLD OPTICS
MCS can be combined with hard- or spin-coating
systems and is a perfect solution for small labs.
MINI LAB.
350 sq. ft. / 35 m² (AR and spin coating)
MINI LAB is the entry-level choice. It comes equipped
with an anti-reflection coating system of the LEYBOLD
OPTICS CCS series and hard-coating device that uses
back-side spin coating.
EASY LAB.
480 sq. ft. / 50 m² (AR and dip coating)
EASY LAB is a more advanced choice. It comes equipped
with an anti-reflection coater either from the LEYBOLD
OPTICS CCS or the BOXER series. The higher productivity
allows for hard-coating application via dip coating.
Productivity Overview
With the upgradeable LEYBOLD OPTICS CCS, the versatile BOXER or the SYRUS vacuum coater included in
MINI LAB or EASY LAB, your coating center will have all of the tools necessary to produce the highest quality coatings.
STAR MCS CCS 610 CCS 610 CCS 610+ Boxer Boxer Syrus
Basic Priority Superior 700 700+/900
upgrade upgrade Basic Superior
upgrade
AR EMERALD n
Jade Plus n n n
Brilliant n n n n n
Optiflex n n n n
Eminent* n n n
Hydro KINGCLEAN n n n n n n n
Superclean n n n n n n n
Mirror OBSIDIAN n
TIGER’S EYE n n
Opal n n n n n
TOPAZ n n n n n
* requires ion-source Mark II+
Process characteristics
– All processes are suitable for spin- or dip-hard-coated lenses or in-mould lenses
– Brilliant and Optiflex can be upgraded with antistatic layer EMIXX
– All processes can be installed with hydrophobic or superh ydrophobic coatings
Perform quality testing in-house, Maintain your quality inspection n Annual lens testing contract
detailed easy-to-follow instruction by checking the AR reflection n Emergency testing
manual, showing you how to carry color spectrally and minimize n Additional lens test training
out the tests and how to log the returns by checking your hard-
results. The kit comes with every- coat thickness.
thing you need to get started
and includes on-site training.
T1 Optical impression
T2 Reflection color
T3 Crosshatch tape test
T6 Basic eraser abrasion test
T8 Saltwater boil test Kit contains:
T9 Temperature test
n F10AR/HC spectrophotometer
n Easy to use QC software
n Laptop computer pre-configured
and ready-to-go
Bühler Leybold Optics’ relationship with its customers services can be found on the company’s homepage:
does not end once the machines start production — it is www.buhlergroup.com.
a continuation and an extension of a close partnership.
Wherever Bühler Leybold Optics machines are, one of the Bühler Leybold Optics’ service commitment to customers
worldwide centers of competence is close to your site. guarantees fast identification of parts, components or
The company therefore ensures that you receive the right consumables, tracked and logged to ensure readiness for
support so that your machines deliver perfect product shipment within one day so that fast delivery to any
quality and benefit from high uptime. country in the world is possible.
Bühler’s worldwide customer service as well as the fast Bühler is a specialist and technology partner for ophthal-
delivery of replacement and wear-and-tear parts are just mic optics coating solutions. With its expertise and over
two important aspects of customer support. Preventive 150 years of experience, Bühler continuously rolls out
maintenance and inspection together with machine re unique and innovative solutions for its customers, helping
conditioning and upgrading round off the after-sales them achieve success in the marketplace. The Bühler
services. Contact information for Bühler’s worldwide Group operates in more than 140 countries and has a
global payroll of over 10,000.
www.buhlergroup.com
Business Area Leybold Optics
leyboldoptics@buhlergroup.com
Bühler retains ownership of the copyright and all other r ights in the content of t he broc hure . Subje c t t o c ha nge w it hout not ic e .Te c hnic a l a lt e r a t ions re se r v e d .