1 - Vasudeo Joshi PDF

PRAJ’s 2nd Generation Bio refinery
Vasudeo Joshi
11th May 2016
1
© Praj Industries Ltd CONFIDENTIAL www.praj.net
Contents
• Global Ethanol Leadership

• Scale up & Advancements
• “enfinity” 2nd Gen technology readiness for Commercial
Project
• Innovative “Bolt On” option
• Expertise in Agronomy
• Value Maximization through PRAJ’s 2nd Generation Smart
Bio refinery
© Praj Industries Ltd CONFIDENTIAL www.praj.net 2

Incauca Plant, Colombia
Who We Are
Technology backed References across
solutions five continents
A knowledge based A global Indian

company company
End-to-end A Customer
solution provider centric company
Expertise and experience in

process and integration Customized solutions
engineering
A socially responsible corporate citizen

Strong focus on
sustainable development

Core Competencies
Technology Integration
and and
Process Projects
Knowhow
Driving solutions
through
Improvement
Quick & Innovation
Scale-Up Engineering
and and
Commerciali- Manufacturing
zation
Focus on Bio-Process Engineering and Solutions in

Energy, Environment and Agri-processing
4
What We Do
Alcohol/ Water and Critical HiPurity Bio-Products

Ethanol Wastewater Process Systems -Distillery
plants Treatment Equipment & bioconsumables
Pharma
Systems Systems -Livestock,
Biotech health &
Brewery nutrition
F&B products
plants
Cosmetics -Human health
& nutrition
-Biochemicals

Praj – R&D Capability
Innovation Centre Overview
80,000 sq ft of Labs, Pilot Plants, and
Offices
115 technologists - 30 PhDs, 80 Masters
9 Technology Centers of Excellence -
Biology, Chemistry, Engineering
18 Well Equipped Labs
Pilot Plants
1 MTPD (bone-dry) second
generation ethanol pilot plant
Two 750 kg/d Chemical pilot plants
Intellectual Property
Granted Patents – 11
Patent Applications Filed – 7
Patents Applications in Progress - 8
FOCUS
BIO Refinery Bio-Fuels, Bio-Chemicals
Environment
Health & Wellness
6
Global Ethanol
Leadership

Global Ethanol Leadership
• Over 80% market share in India

• Over 65% market share in South East Asia
• Amongst top 5 global ethanol plant
suppliers
• Over 7 - 8% of Global Ethanol Production
through PRAJ technology
• Fingerprinted more than ~ 9000 samples
of 1st generation feedstock
• Only Company with integrated R & D
Center for commercialization of Ethanol
technologies
• Experience of installing plants across 5
continents
• Offers end-to-end solutions – from
concept to commissioning; from feedstock
handling to effluent treatment
Global Ethanol Leadership
Multi feed – Multi Product
Industrial/
Fuel Beverage Pharma/
ethanol Alcohol Perfumery
Grade ethanol
Praj : A one–stop-shop for ethanol plants, from

variety of feedstock, grades of product and range of
plant capacities.
Pioneered Smart Distillery

9
Global leadership in Fuel Ethanol Industry
UK’s largest ethanol complex – 1200KLPD Colombian oil major – 480 KLPD ethanol
complex in Colombia
wheat based Sugarcane juice
1200 KLPD based 480 KLPD
BP-DuPont-ABF JV Ethanol plant ethanol complex
Swiss oil major ethanol complex in West Africa Maple Energy - American Oil & Gas
company’s Ethanol complex in Peru
Sugarcane juice Sugarcane juice

based 380 KLPD based 400 KLPD
ethanol complex – ethanol complex –
Sierra Leone Peru
Praj is first choice amongst major global oil producers & holds
leadership in global fuel ethanol industry
10
Global leadership in Fuel Ethanol Industry
100% market share in Fuel Ethanol in Corn to ethanol complex in California, U.S.A.
Colombia
Corn based 600
Juice/Molasses KLPD Ethanol
based 400 KLPD plant
Ethanol plant Wheat to ethanol complex in Belgium, EU
Juice/Molasses wheat based 750
based 300 KLPD KLPD Ethanol
Ethanol plant plant
Juice/Molasses
based 250 KLPD Sugar beet to ethanol complex in Germany, EU
Ethanol plant Sugar beet syrup
based 220 KLPD
Juice/Molasses Plant
based 250 KLPD
Ethanol plant Sugar beet to ethanol complex in U.K.
Molasses based Sugar beet syrup
250 KLPD based 200 KLPD
Ethanol plant plant
Praj is first choice amongst major global Sugar & Ethanol producers
& holds leadership in global fuel ethanol industry
11
Praj - Bioethanol some references
Company Location Capacity Feedstock
Praj’s technology solutions
(KLPD)
Vivergo fuels Ltd. UK 1200 Wheat
Biowanze (Crop energies) Belgium 758 Grain
S. A
Bio-energy Colombia 480 Cane juice
Mapple Inc. Peru 400 Cane juice
Addax bio-energy Sierra 380 Cane juice
Leone
Incauca S.A Colombia 300 Molasses/Juice/ Syrup
Orient Bio-fuels Vietnam 300 Cassava
Manuelita S.A Colombia 250 Molasses/Juice/ Syrup
JGC Philippines 200 Cane juice
Khon Kaen Alcohol Thailand 200 Cane juice/Molasses
Bajaj Hindustan India 160 Molasses
Ingenio Mayaguez Colombia 150 Molasses/Juice/ Syrup
Ingenio Risaralda S.A Colombia 100 Molasses/Juice/ Syrup
Balarampur Chini Mills India 60 Molasses
Multi-feed processing capabilities with reference spread across globe

12
Indian ethanol & biomass
scenario

Ethanol - Demand & Supply scenario in India
*All figures in TKL
Particulars 2016-17 2017-18 2018-19 2019-20 2020-21 2021-22

Petrol Sale
Projection 27596 29909 32415 35131 38075 41266
(8.38 % CAGR)
Ethanol Requirement
(@ 5% blending) 1380 1495 1621 1757 1904 2063
(@ 10% blending) 2760 2991 3241 3513 3808 4127
(@ 20% blending) 5519 5982 6483 7026 7615 8253
Annual fuel ethanol demand (5%) blend =~1.3 billion liters Sectoral alcohol demand in India
GOI plan of 20% ethanol blending by 2022 (EBP) will

require ~5.9 billion liters
Only 11 million MT molasses production for 2014-15

enabling production of 2.6 billion liters of ethanol
Additional ethanol (~5.0 billion liters) demand cannot be

fulfilled with existing feed stock to achieve 20% EBP
target
The surplus biomass available in India can meet the

14
demand of 20% + EBP in India
India - State wise biomass availability
Surplus biomass
Surplus Biomass Collectable Biomass
Total Biomass produced CONVERTIBLE for
State available after current (40%) of Convertible
(MMT) ethanol production
utilization (MMT) (MMT)
(MMT)
Tamil Nadu 22.50 8.90 1.66 0.66
Rajasthan 29.90 8.60 0.25 0.10
Kerala 11.60 6.40 0.00 0.00
MP 33.30 10.30 2.03 0.81
Gujarat 29.10 9.10 4.92 1.97
Punjab 50.80 24.80 11.70 4.68
Karnataka 34.20 9.20 1.38 0.55
Delhi 0.00 0.00 0.00 0.00
Orissa 20.10 3.70 1.30 0.52
West Bengal 36.00 4.30 0.00 0.00
Maharashtra 47.60 14.80 11.30 4.52
Chhattisgarh 11.30 2.10 0.43 0.17
Andhra Pradesh 24.90 4.30 0.26 0.10
Bihar 25.80 5.10 3.48 1.39
Jharkhand 0.00 0.00 0.00 0.00
Haryana 29.10 11.30 2.07 0.83
Telengana 19.10 2.70 1.88 0.75
Uttarakhand 0.00 0.00 0.00 0.00
Goa 0.00 0.00 0.00 0.00
HP 0.00 0.00 0.00 0.00
Uttar Pradesh 60.30 13.80 9.00 3.60
Total 485.60 139.40 51.66 20.65
© Praj Industries Ltd Confidential www.praj.net
Global Ethanol
Blending Programs
Europe:
North UK E20
America: Belgium
E10-E15, E4,
Asia:
E85, Spain
Philippines
Canada 5% E4.4,
E5,
National Czech Rep
India
Mandate E4.1,
E10,
Poland E5,
Thailand
France E7
E20 & E85,
China E10
(In 11
Latin
Australi
Provinces)
America:
a:
Brazil Africa: E6 NSW
E27.5 Malawi
E3 in
Colombia E10,
Queenslan
E10 Ethiopia
d
Peru E5
E7.8, Zimbabwe
Argentina E15
E12,
Paraguay
E27.5,
Ecuador
E5
© Praj Industries Ltd www.praj.net 16/34

Scale up and Advancements
in Ethanol Technology

Praj expertise in technology scale-up
1200KLPD Quick scale-up & commercialization
expertize
• End to end solutions from feedstock
processing to final product
• Integration engineering – water/energy
optimization
6KLPD • Front end engineering & design (FEED)

• Process & equipment design
Praj’s ethanol plants – across globe • SKID mounted systems
• Architectural & civil engineering
Praj has rich expertise of over 3 decades of technology scale-up

18
Building success ladder 1G  2G
Praj’s core competencies
Technology Engineering Project & Quick scale-up

construction & technology Research &
& Integration &
management Commercialization Development
engineering Manufacturing
Knowledge base
of
16
700 References
Patents 70 countries
5 Continents
Over 3 Decades of rich experience of ethanol industry along with

Praj’s core competencies enabled us in developing sustainable
future ready technologies
enfinity – Praj’s 2nd Gen
Technology READYNESS for
Commercialization

Enfinity – Praj’s 2G Ethanol Technology
Our technology brings infinite possibilities to the

environment and energy challenges confronting mankind… by
making use of nature’s endless resources. That’s why we
proudly call it…..enfinity.
21
– technology optimization journey
Optimization
on customer Execution of
2014 - preferred
2009-15 2016 12 TPD 2nd Gen
Pilot Plant 15 biomass & Bio refinery &
Operations Engineering Commercial
package for offerings
commercial
scale units
Technology optimization journey
Biomass to Bio refinery

Operational since – January 2009
Raw material processing capability –
Corn Cobs + Corn Stover
Sugarcane Bagasse, Cane trash, Pith
Rice straw, Wheat straw, Cotton stalk
Pilot plant trials validated work done at
laboratory & bench scale with Consistence
performance
22
23
Technology Evolution via process flows
Material Handling
Washing
Pre-treatment
S/L Separation
Detoxification
Delignification
Enzymatic Hydrolysis
C6 Fermentation
Co
C5 Fermentation
Distillation &
Dehydration
Waste Water
Treatment 24
Process Block Diagram
Material Pre-Treatment C6 Hydrolysis Co-
Handling Fermentation
Bagasse,
Cane trash C5,C6
Agri- residues SUGARS
CO2
Solid-
Boiler Liquid Distillation,
Steam turbine
Separation Dehydration
Solids
Biomethanati
Biogas
on
Steam & Power
to process /
export Liquid
Bio CNG
Bio Fertilizer Bio-

Recycle To process
Ethanol
© Praj Industries Ltd www.praj.net
Washing
Washing
FMinimizes wear and tear of critical equipments

Pre-treatment F Pre-conditioning of feedstock
Enzyme F Efficient percolation of Catalyst

Hydrolysis FMinimization of catalyst requirement
Co- F Extraction of unwanted components
fermentation
F Swelling of feedstock
Distillation &
Dehydration
Washing with recycled water resulting in minimum down
time
Waste Water
Treatment
26
One Step – One pot process
Washing
FLow severity proprietary pre-treatment
FNo exorbitant Material of Construction
Pre-treatment FHigh solids handling
FBio-mimetic acids for defibrillation
Enzyme FEnhanced substrate accessibility
Hydrolysis
FEfficient xylan to xylose conversion
Co- F Minimal inhibitor formation

fermentation FDetoxification eliminated
F Proprietary pre-treatment additive for increased enzymatic
Distillation &
Dehydration hydrolysis with no additional cost
Waste Water Pre-treatment developed for maximum yield

Treatment

Praj’s Pretreatment for Bagasse: SEMA
Steam Explosion with Mild Acid (SEMA) offers:
Higher conversion efficiency of hemicellulose to monomeric

sugar
(maximises C5 and C6 sugars yield by catalysing the hydrolysis of xylosidic and glycosidic)
Higher enzymatic hydrolysis efficiency 65-75%
Lower enzyme dose required
Economical due to low cost of acids (with small increase in

CAPEX)
SEMA: Customized pre-treatment for bagasse; increases hydrolysis

efficiency & minimizes the effect of soluble inhibitors
Enzymatic Hydrolysis process
FEnzyme amenable substrate
Washing
FSubstrate preconditioning not required
Pre-treatment FMitigation of non-productive binding of enzyme

FProcess designed for high solids
Enzyme
FUnique reactor design developed using CFD
Hydrolysis
FEnzyme recovery & recycle studied
Co-
fermentation FOnsite enzyme production under evaluation
Distillation &
Dehydration
Waste Water Critically optimized hydrolysis process (low power input) at low
Treatment enzyme dose yielding high sugar concentration

Fermentation
Washing F Single step : Co-fermentation

F No substrate detoxification
F Non-sterile (Same as 1G)
Pre-treatment
F Economical industrial inorganic nutrients
Enzyme F Ease of operation
Hydrolysis F Low inoculum requirement
FHigh productivity with negligible residual sugars
Co-
fermentation
FContamination free process
Distillation &
Dehydration
Robust strain with high yield, titer & productivity
Waste Water
Treatment

Value Chain
Feedstock Distillation Waste

Feedstock Enzymatic
Handling
Preparation Pretreatment
Hydrolysis
Fermentation & Water
System Dehydration Treatment
End to End integrated process
Leveraging expertise in Process optimization & Integration

Summary : Technology highlights
• Multi-feed capability
• Pre-treatment
Proprietary • Efficient degradation of biomass to sugars
robust end • Better biological processing ability
to end • Efficient enzymatic hydrolysis
• Performance in spite of inhibitors
process • No detoxification steps leading to lower capex and opex
• Thermally integrated process to achieve low net energy usage
• Water recycled; achieve zero process liquid discharge
Enzyme • Proven technology on multiple enzymes

Flexibility • High yields with different enzyme strains
• Yeast strain for efficient utilization of C5 (pentose ) and C6

(hexose) sugars
Co-
• Higher yield
Fermentation • Lower reaction time
• Higher tolerance to solids
Intellectual • Enfinity Technology –

Property • Process patent filed and already granted in India, SA,
Kenya; pending approval in other countries
32
Innovative “Bolt-On” Option

Bolt on: Sugar mill attached distillery
Existing Sugar Existing 1G Bio-

Existing 2G “Bolt-On”
Factory ethanol
Cogeneration Module
complex
• Many 1G ethanol plants operate

150 - 200 days / annum
Fermentation Pre-treatment
• Additional 150-180 days operation
using 2G bolt-on module
• Results in year round operations Distillation Enzymatic

of bio-ethanol complex
Hydrolysis
• Higher asset utilization
Dehydration
• Fewer unit operations hence Hydrolyzed
lower capEx slurry
• Substantial increase in ethanol

production capacity at lower
Utilities
capEx

Bolt on: Sugar mill attached distillery
First Generation ‘Bolt-on’ module
Distillery Second generation Ethanol
Material Pre-
Feedstock Storage Handling Treatment
Solid Liquid
Fermentation Hydrolysis Separation
Lignin Cake
Slurry
Distillation
Cooling Tower WWTP Power Plant
Dehydration
Utilities for
Distillery 35
Expertise in Agronomy

Biomass mapping and supply chain
development for 2nd Gen
vData analysis for Crop production, area and cropping

pattern in India
vMapping of dense and potential clusters for biomass

availability
vStudy and evaluation of biomass supply chain methods
vDeveloped energy optimized and cost effective module

for biomass supply & operational calendar
vProtocol development for Harvesting & Collection of

Biomass
Feedstock mapping and testing
•600 + samples of Lignocellulosic biomass

Global Feedstock from India, Latin America, N. America
mapping and Europe.
•100 corn residue samples from USA.
• 400 + samples across India : Sugarcane

Feedstock type
residues, Corn residues , Rice Straw,
distribution Cotton stalk.
• Validated analytical methods from NREL

Accomplishments USA.
• Evaluation of newer feedstock's like

Continuous
Empty Fruit bunches from Palm, grasses,
Program MSW etc.
Comprehensive
© Praj Industries Ltd
mapping of Cellulosic Feedstocks
www.praj.net
–Regional & Seasonal Variability 38 38
Biomass Assessment, analysis and Supply Chain Model
Biomass Assessment,
analysis and Supply Chain
Model Development
Contractors / Project development,

Consultants PRAJ TEAM DPR & assistance in
Financial closures
Outsourcing
Biomass assessment Private Project

and Machinery Private Suppliers Village Level
Investor with
suppliers Entrepreneurs
Biomass supply chain
• Networking with farmers

• Development of ‘Village Level Entrepreneurs (VLE)’
• Procurement of Rice Straw collection machinery
• Establishment of ‘Decentralize Storage Depot (DSD)’
• Collection of Rice straw
• Compression of Rice straw
• Loading & transport of Rice straw to DSD
• Demonstrating Rice straw supply chain
• Economic feasibility of Rice straw supply chain
• Long term supply agreement for Rice Straw with farmers
• Commercial supply of Rice Straw 39
Appropriate Feed stock Supply Chain
45-50 days Harvesting
window –baled straw can
directly delivery to bio-
refinery
Increase bulk density if
Grain Harvest radius is above 40 Km
Residue
Transport storage Delivery Bio-refinery
Harvest
• Cut/
Windrow • Load • Unload • Transport • Storage
• Bale • Transport • Stack (60%) • Unload (20%)
• Stack (20%)

Value Maximization through
PRAJ’s 2nd Gen “SMART”
Bio refinery

Praj Approach ...
Process Ethanol &

Ethanol Biochemicals Co-Products
Know-how
based
Chemicals • CO2 Recovery
• Understanding • Beverage • Furfural
Feedstock
Alcohol • Xylitol • Liquid /Solid
• Pretreatment & • Fuel Alcohol • Ethyl
Bionutrien
Fermentation
Technologies • Pharma Alcohol Levulinate
• Bio-CNG
• Ethylene • Levulinic acid
• Waste water
• Propylene • Lactic acid • Biogas to Pow
treatment &
recovery • Acetic Acid • Succinic acid
• Ethyl Acetate • Acetic acid

Multi-Feedstock, Multi Product SMART Bio Refinery
Multi-Feedstock Multi-Product
Molasses Fuel
CO2 Industrial
grade
Alcohol
Ethanol
1st Juice Pharma

Gen Rectified
grade
Spirit
Ethanol
Grain
BIO-REFINERY
Bio-Chemicals
Ligno-
cellulosic
Next Bio Fertilizers
Gen DDGS Bio-Jet Fuel
MSW Biogas
Lignin cake
43
Value maximization for Producer through
SMART Bio refinery
CO2 119 Kgs
Bio-CNG 49 KG
PRAJ 2G
Biomass
1MT SMART
BIO-REFINERY Bio-ethanol *
220-325 Liters
bio-chemicals *
Note: 1) Liquid CO2 market price of ₹8/Kg 2) Bio-CNG price ₹45/KG

3) Bioethanol price ₹46.50/Liter 4) Power price ₹ 4/Kwh
5) Carbohydrate content in biomass assumed at ~55% Steam & Power
6) Biomass price of INR 2000-6000 /MT
400 Kwh
* Bioethanol yield will reduce when sugars are diverted for bio
chemicals Total Revenue potential ~ ₹17,000 – 23,000
Praj innovative 2G Bio refinery provides higher returns

44
Sustainability Matrix
• Volatility in
Feedstock , • Sweating the • Round the Year
Product & existing
Energy cost assets Operation
• Uncertainty in • Environmenta • Zero Liquid

Policies and l care
Discharge
Regulations
• Profitabilit
y • Energy and Water
• Capex
Optimization Improvement
Reduction
• Value • Return to
• Multi-product
Maximization Farmers
Facility
© Praj Industries Ltd www.praj.net 45/34
Proposed Project Model

Project Model – Biomass to ethanol project
Biomass to ethanol Project
Technology & EPC Biomass logistic & supply

PROJECT OWNER
company company
• Networking with farmers

• Rice straw assessment , • Development of ‘Village Level • Site selection & land
analysis & supply chain model Entrepreneurs (VLE)’ development
develop. • Procurement of Rice Straw collection • Statutory & regulatory
• FEED & Project cost estimate machinery approvals for plant set-up
• Extended basic & detail • Establishment of ‘Decentralize • Plant operations &
engineering Storage Depot (DSD)’ maintenance
• Fabrication & supply of critical • Collection of Rice straw • Project execution reviews
equipment • Compression of Rice straw • Procurement & supply of plant
• Procurement & supply of • Loading & transport of Rice straw to consumables
vendor manu. Equipment & DSD • Off-take of ethanol and other
packages • Demonstrating Rice straw supply chain by-products
• Project & construction • Economic feasibility of Rice straw
management supply chain
• Site fabrication & installation • Long term supply agreement for Rice
of plant and machinery Straw with farmers
• Commissioning, stabilization & • Commercial supply of Rice Straw
performance guarantee run
• Operational support & after
sales services
Value Chain
Project Execution
Step 1 Step 2 Step 3 Step 4 Step 5
Process Basic Engg. Detailing Site work / Plant
Design Package Engg. & Assembly / Completion &
Package Fabrication Erection Start-up
Process Design Package (PDP)

1. Overall Plant Configuration including Basic Engineering Package FEED & Extended Detail Engineering
utility, effluent, etc.
1. Overall Plant Configuration with scope. Activity will be done by various disciplines.
2. Process Block diagram along with
2. Engineering Process Flow Diagram( with Disciplines involved in detail engineering are –
process description.
MBEB). 1. Process Engineering for Extended Basic.
3. Design Basis and Assumption.
3. Overall Mass and Water Balance. 2. Static Equipment Engineering.
4. Mass and Energy Balance.
4. Equipment Sizing . 3. Piping Engineering.
5. Raw material , utility ,effluent details
5. Conceptual Layouts and Plot plan. 4. Electrical and Instrumentation engineering.
6. Operation Philosophy.
6. Engineering Battery Limits and tentative 5. Civil and Structure engineering.
7. Raw material and effluent storage location.
and handling philosophy.
7. Inputs and Output consumption and
8. Physical and Chemical Properties of specification.
each process streams.
8. Static Equipment Civil Load Data(CLD).
9. Analytical Sampling Points and
9. P&I D s.
Frequency.
10. Electrical Load list(Based on theoretical
calculation).
11. Enquiry specs of B.O. and Instrumentation.
12. Control Philosophy of each process section
13. HAZOP study (If required).
Partnerships Across
Value Chain
Engine
ering
Feed Techno Custom
Plant er
Stock logy &
Machi
nery
Sugarc
ane Bioref
Refine inery
ry
Innovate .
© Praj Industries Ltd
Integrate .
www.praj.net 49/34
Deliver
Advantage Praj  Take Aways ….
• Globally acclaimed
• Working experience with leading Oil Companies across

Globe
• More than 220 Ethanol references of 1G plants in

India, 110 are attached to Sugar mills : Opportunity
for Bolt On modules
• End to End Solutions – Biomass Supply Chain to

Product loading under one roof
• Project Developer – Single Window Service

Advantage Praj  Take Aways
• Single largest human resource base in Ethanol sector
worldwide.
• Leveraging Multi feed stock, Multi Product handling

experience of ethanol : Smart Bio refinery – Offering
Flexibility & Viability
• Improvements through continuous Process Optimization and

Integration leading to better economic viability
• In house expertise in design & execution of integrated waste

water treatment plants – Zero liquid discharge
• Indigenous technology : Appropriate & Robust yet Advanced

Supporting Make in India Initiative 51
Thank you
vasudeojoshi@praj.net

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PRAJ’s 2nd Generation Bio refinery

• Global Ethanol Leadership

© Praj Industries Ltd CONFIDENTIAL www.praj.net 2

A knowledge based A global Indian

Expertise and experience in

A socially responsible corporate citizen

© Praj Industries Ltd CONFIDENTIAL www.praj.net 3

Focus on Bio-Process Engineering and Solutions in

Alcohol/ Water and Critical HiPurity Bio-Products

© Praj Industries Ltd CONFIDENTIAL www.praj.net 5

© Praj Industries Ltd CONFIDENTIAL www.praj.net

• Over 80% market share in India

Multi feed – Multi Product

Praj : A one–stop-shop for ethanol plants, from

Pioneered Smart Distillery

Sugarcane juice Sugarcane juice

Multi-feed processing capabilities with reference spread across globe

© Praj Industries Ltd CONFIDENTIAL www.praj.net

Particulars 2016-17 2017-18 2018-19 2019-20 2020-21 2021-22

GOI plan of 20% ethanol blending by 2022 (EBP) will

Only 11 million MT molasses production for 2014-15

Additional ethanol (~5.0 billion liters) demand cannot be

The surplus biomass available in India can meet the

© Praj Industries Ltd www.praj.net 16/34

© Praj Industries Ltd CONFIDENTIAL www.praj.net 17

6KLPD • Front end engineering & design (FEED)

Praj has rich expertise of over 3 decades of technology scale-up

Technology Engineering Project & Quick scale-up

Over 3 Decades of rich experience of ethanol industry along with

© Praj Industries Ltd CONFIDENTIAL www.praj.net

Our technology brings infinite possibilities to the

Technology optimization journey

Biomass to Bio refinery

Bio Fertilizer Bio-

FMinimizes wear and tear of critical equipments

Enzyme F Efficient percolation of Catalyst

Co- F Minimal inhibitor formation

Waste Water Pre-treatment developed for maximum yield

© Praj Industries Ltd CONFIDENTIAL www.praj.net 27

Steam Explosion with Mild Acid (SEMA) offers:

Higher conversion efficiency of hemicellulose to monomeric

Higher enzymatic hydrolysis efficiency 65-75%

Lower enzyme dose required

Economical due to low cost of acids (with small increase in

SEMA: Customized pre-treatment for bagasse; increases hydrolysis

Pre-treatment FMitigation of non-productive binding of enzyme

© Praj Industries Ltd CONFIDENTIAL www.praj.net 29

Washing F Single step : Co-fermentation

© Praj Industries Ltd CONFIDENTIAL www.praj.net 30

Feedstock Distillation Waste

End to End integrated process

Leveraging expertise in Process optimization & Integration

© Praj Industries Ltd CONFIDENTIAL www.praj.net 31

Enzyme • Proven technology on multiple enzymes

• Yeast strain for efficient utilization of C5 (pentose ) and C6

Intellectual • Enfinity Technology –

© Praj Industries Ltd CONFIDENTIAL www.praj.net 33

Existing Sugar Existing 1G Bio-

• Many 1G ethanol plants operate

• Results in year round operations Distillation Enzymatic

• Substantial increase in ethanol

© Praj Industries Ltd CONFIDENTIAL www.praj.net 34

Cooling Tower WWTP Power Plant