Page 1

Instruction Manual
Power Regenerative Unit
GR series
400V Series 7.5kW to 280kW
Thank you for purchasing our power regeneration unit (PRU) GR series.
◇This manual is intended to convey the power regeneration unit (PRU) to customers
who actually use it.
please give it to me.
◇Read this manual and understand the product correctly, install PRU, connect
(wiring) operation
Please.
◇Please keep this manual until the product is discarded.
◇The contents described in this manual are subject to change without notice in order
to improve the product.
Please be careful.
◇Although the contents described in this manual are perfect,
If you have any questions about what is wrong, please contact your dealer or the
Please contact our sales office listed at the end.
Gaio Industry Co., Ltd.
GA002

Page 2
Thank you very much for purchasing our power regenerative unit (PRU).
This product consists of three phase induction motor (hereinafter referred to as
induction motor) and permanent magnet type synchronous motor
Substrate) is connected to an inverter for variable-speed operation control, absorbs
energy generated during regeneration,
It is a device that saves energy by converting electricity into electricity without
consuming it.
Please read this manual carefully before use. Wrong use
Doing so may interfere with normal operation or cause the product to shorten its
service life or cause it to malfunction. In addition,
Because it is revised, please obtain the latest version before use.
■ Safety Precautions
When performing installation, wiring (connection), operation, maintenance and
inspection, enclose the user manual and the enclosed
Please read the instruction manual and use the product correctly. In addition,
knowledge of the device and safety
Please be fully informed about the information and precautions.
In this manual, safety and precautions are classified as follows.
Incorrect handling could result in a hazardous situation and could result in
death or serious injury.
When an accident is expected
Incorrect handling may result in a hazardous situation,
If an accident or physical damage is expected to occur,
In addition to the contents described in the caution, there is a possibility of an accident
depending on the situation.
Please keep it in mind because all important contents are listed.
preface
Please be sure to keep all important contents listed.
Usage
- GR series is a device that converts the regenerative energy of three phase induction
motor and synchronous motor into electricity,
It is a device to operate by connecting 3 phase power and inverter. For connection to a
single-phase power supply or for other purposes
can not use.
There is a risk of fire or accident.
- The product shall be designed and manufactured for the purpose of application to
machinery or equipment directly related to human life.
This is not a product. Nuclear power control, aerospace, medical, transportation
equipment or such machinery
If you are considering such a special use, please contact our sales office.
- Our products are manufactured based on strict quality control, but if affected by
human injury
If the equipment is applied to equipment or equipment that is expected to cause
significant damage,
Please install.
There is a risk of accident.
install
- Fix it to a non-burning object such as metal.
- Do not fix near flammable materials.
There is a risk of fire.
I

Page 3
- The substrate of the product is equipped with static-sensitive parts. Do not touch the
charged body directly.
Do not. When touching the board, remove the wrist strap and ground plate.
It may cause malfunction.
- When transporting the product, do not hold the front cover.
There is a possibility that the product may be injured by falling.
- Foreign matter such as yarn, piece of paper, piece of wood, dust, dust, metal scraps,
Prevent it from attaching to the cooling fins.
There is a possibility of fire or accident.
- Do not install or operate the product if the outside or internal parts of the product are
damaged.
There is a possibility of fire, accident or injury.
- Do not climb on a packed box.
- If the product is to be stacked more than one level, please put it below the level
indicated on the packing box.
There is a possibility of accident or injury.
Wiring
- Please leave the wiring work to a qualified professional.
- Turn off the power before wiring.
For wiring, turn off the power before performing the wiring.
There is a danger of electric shock.
- Be sure to install the main unit before wiring.
There is a danger of electric shock or injury.
- Check if the polarity (+, -) of the DC Bus Link of the inverter connected to the
product matches the polarity of this product
please give it to me.
There is a risk of fire or accident.
- In general, since the insulation of the control signal line is not reinforced, the control
signal line is connected to the main circuit live part
If contact is made directly, the insulation coating may be broken for various
reasons. In this case
There is a risk that a high voltage of the main circuit is applied to the control signal
line. Therefore, a control signal line
Be careful not to touch it.
There is a risk of accident or electric shock.
- Since electrical noise is generated in the wiring of the product and the inverter and
the motor,
It may malfunction. To prevent malfunction, take measures against noise.
There is a risk of accident.
Ⅱ

Page 4
Driving operation
- Be sure to attach the front cover of the product before turning it on. Also, during
energization,
Do not remove it.
- Do not operate with wet hands.
There is a danger of electric shock.
- Do not touch the terminal while the product is energized or stopped.
There is a danger of electric shock.
- After switching off the power, it is necessary to switch all the switches for 5 minutes
or more, and all the LEDs (RUN, STY, STR)
After confirming the light off, use a tester to measure the DC intermediate voltage
between the DC Bus Link terminals P (+) and N (-)
Make sure that the voltage has dropped to a safe voltage (DC25V or less).
There is a danger of electric shock.
- Do not touch the cooling pins as they may become hot.
It may cause burns.
Maintenance and parts replacement
- Check the power off and wait for more than 5 minutes and check all the LEDs
(RUN, STY, STR)
Then use a tester or the like to set the DC intermediate voltage between the DC Bus
Link terminals P (+) and N (-) to a safe voltage
(DC25V or less).
There is a danger of electric shock.
- Do not carry out maintenance or parts replacement except designated persons.
- Remove any metallic objects (watches, rings, etc.) that you carry before work.
- Use tools with insulation measures.
- Never modify the product.
There is a danger of electric shock or injury.
Product disposal
- When disposing of GR series, treat it as industrial waste.
There is a possibility of injury.
All drawings and explanations contained in this manual shall be used for cover or
safety
The protective device may have been removed. Before operating the product, be sure
to
After returning the cover or protective device to its original condition, operate it
according to the instructions in the manual
please give it to me.
Iii
General caution

Page 5
preface
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... ..I
■ Safety Precautions
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... I
Chapter 1 Before Use
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1-1
1.1 Confirmation of the actual item
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1
-1
1.2 Appearance of product
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1
-2
1.3 Transport
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... ... 1-3
1.4 Archiving
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... ... 1-3
1.4.1 Temporary storage
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1-3
1.4.2 Long-term storage
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1-3
Chapter 2. Installation and wiring
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2-1
2.1 Operating environment
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... 2-1
2.2 Installation
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... ... 2-1
2.3 Wiring
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... . 2-3
2.3.1 Screw specifications and recommended wire size
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2-3
2.3.2 Wiring Precautions
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2-4
2.3.3 Functions of Main Circuit Terminal and Control Circuit Terminal
... ... ... ... ... ... ... ... ... ... ... ... ... 2-4
2.3.4 Wiring of main circuit terminal and control circuit terminal
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2-5
Chapter 3 Operation
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... . 3-1
3.1 Operation status monitor
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 3-1
3.2 Operation
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... ... ... . 3-2
3.3 Countermeasures in case of warning
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3-2
Chapter 4 Specifications
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..
. ... . 4-1
4.1 Standard Specifications
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4
-1
4.2 Common Specifications
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4
-1
4.3 Dimensions
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4
-2
Chapter 5. Maintenance check
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 5-1
5.1 Daily Inspection
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5
-1
5.2 Regular Inspection
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5
-1
5.3 Product inquiry and warranty
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 5-2
Contents
Iv)

Page 6
Chapter 1 Before Use
1.1 Confirmation of the actual item
After opening the packing box, check the items below.
(1) Check if the main unit and accessories are included.
Accessories: Manual (this booklet)
(2) Confirm that there is no damage during transportation such as breakage, sinking
and parts missing.
(3) The nameplate is attached to the front and right side of the main unit. Check the
nameplate to see if it
Please check.
Figure 1.1 Nameplate
TYPE: Inverter type
Development order
GR
PRU
A
A
Attaching an Option Card
Series name
GR
25
Display
Applied motor capacity
090
Display
N
N
-
-4
Display
A
Display
015
15kW
018
18.5 kW
022
22kW
030
30kW
037
37kW
045
45kW
055
55kW
075
75kW
090
90kW
110
110kW
132
132 kW
160
160kW
200
200kW
220
220kW
SOURCE: DC Bus Link Voltage, Current
OUTPUT: Output voltage, output constant, output current, output frequency
Ser. No. : Manufacturing number
G
S
Year of manufacture
Manufacturing lot serial number
End of year
Applied motor capacity
Manufacturing date
011
11kW
09
KDPRU
090
***
0323 (March 23)
~
7.5kW
280
1-1
280
0323
(7.5 kW)
~
(280 kW)
007
280kW
Display
Voltage
4
400V system
25
25% ED
60
60% ED
none
L
Equipped with Keypad
Display
% ED
MODBUS Communication Card
Display
Equipped with Keypad
M
N
N
none
C
Card for parallel operation
007

Page 7
1.2 Appearance of product
AM Frame
GR007-4-25xxx
GR011-4-25xxx
GR015-4-25xxx
GR018-4-25xxx
GR022-4-25xxx
A Frame
GR030-4-25xxx
GR037-4-25xxx
GR045-4-25xxx
GR055-4-25xxx
B Frame
GR075-4-25xxx
GR090-4-25xxx
GR110-4-25xxx
1-2
 Page 8
1.3 Transport
- Please hold the product with both hands with the lower part of the main body. Do
not hold the front surface cover
please give it to me. When transporting the product, it may fall and result in injury or
damage to the product.
1.4 Archiving
1.4.1 Temporary storage
Store in the environment shown in Table 1.1.
-20 ~ + 65 ℃ (Note 1)

5 to 90% (Note 2)

Dust, direct sunlight, corrosive gas, flammable gas, oil mist, steam, water droplets,
vibration
No.
Place with less salt (0.01mg / cm² or less per year)
(Note 1) Storage temperature indicates the expected value of transportation time in a
relatively short time.
(Note 2) Even if the humidity satisfies the specification value, condensation or
freezing may occur in a place where the temperature change is large.
Avoid these places.
Precautions for temporary storage
(1) Do not leave it directly on the floor.
(2) When the surrounding environment does not satisfy the storage environment
shown in Table 1.1, it is sealed and packed with a vinyl sheet or the like
Please keep it.
(3) If there is a risk of moisture being affected, a desiccant (silica gel or the like) is put
into the inside,
Please pack it in sealed packing.
1.4.2 Long-term storage
If you do not use the product for a long period of time after purchase, keep it in the
following condition.
(1) Satisfy the temporary storage environment.
However, if the storage is longer than a month, the ambient temperature of the
electrolytic capacitor should be
Keep the temperature at -10 ~ + 30 ℃.
(2) Be sure to wrap the product in order to prevent moisture from entering. Put
desiccant inside the package
Relative humidity inside the package should be 70% or less.
(3) In case of being left in an environment exposed to moisture or dust (eg,
"equipment"
Control panel "), remove the product and store it in the environment shown in Table
1.1
please give it to me.
If you keep more than 1 year
Since the characteristics of the electrolytic capacitor deteriorate when the state in
which no long-term energization continues,
Connect once to the power supply and apply power for 30 to 60 minutes. Wiring and
operation on the output side
Please do not do.
Environment
1-3
Table 1.1 Environment for storage and transportation
Item
Specification
Storage temperature
Relative humidity

Page 9
Chapter 2. Installation and wiring
2.1 Operating environment
Install the GR series in an environment that meets the conditions in Table 2.1.
Indoors
-10 to + 40 ° C
Less than 90%
Dust, direct sunlight, corrosive gas, flammable gas, oil mist, steam, water droplets,
vibration
No. (Note 1)

Place with less salt (0.01mg / cm² or less per year)

Do not cause condensation due to rapid temperature change.
86 to 106 kPa
3mm (maximum amplitude)
Less than 2 ~ 9Hz
9.8 m / s 2

Less than 9 ~ 20Hz

2m / s 2

Less than 20 ~ 55Hz

1m / s 2

Less than 55 ~ 200z

(Note 1) In an environment where dust, dirt, etc. are attached to the cooling fins,
Fix it inside the control panel which does not come in.
2.2 Installation
Elevation
Less than 1,000m
vibration
Table 2.1 Operating Environment
Item
Specification
Ambient temperature
Relative humidity
Place
Environment
atmospheric pressure
(1) Mounting surface
Heat may be generated from the cooling pin. Install it on non-combustible materials
such as metal.
Also, do not change the vertical or horizontal installation.
- Fix it to a non-burning object such as metal.
- Do not fix near flammable materials.
There is a risk of fire.
2-1

Page 10
(2) the surrounding space
Secure the installation space shown in Figure 2.1. When housed in a control panel or
the like,
As the ambient temperature is likely to rise, please consider the ventilation in the
control panel fully. Heat dissipation performance
Do not store in a small enclosed space.
Figure 2.1 Ambient space, installation orientation
Built-in
Cooling fan (inhaled
Occation)
Built-in
Cooling fan (forced
Air-cooled type)
Upper and lower wiring
The duct is cooled
Do not block
Consider space
Please secure it.
15Cm or more
15Cm or more
10Cm
More than
10Cm
More than
PRU
Series
PANEL
- Foreign matter such as yarn, piece of paper, piece of wood, dust, dust, metal scraps,
Prevent it from attaching to the cooling fins.
There is a possibility of fire or accident.
(3) Installation instructions
When installing several units in the control panel, install them in the left and right
direction in principle. I have no choice
If it is necessary to install it up and down, attach the partition plate, etc., and the lower
row will affect the upper side.
Please be careful. (Figure 2.2 (a))
Consider using the flow of cooling air in the control panel to ensure good ventilation.
(Figure 2.2 (b))
(a)
(b)
Figure 2.2 Installation instructions
2-2
PRU
Series
PRU
Series
PRU
Series
PRU
Series
Cooling wind direction
Ventilation
Ventilation
Correct installation (O)
Correct installation (O)
Incorrect installation (X)
Incorrect installation (X)
Cooling wind
direction
Cooling wind
direction
 Page 11
2.3 Wiring
For wiring, remove the front cover from the front after attaching the main unit.
2.3.1 Screw specifications and recommended wire size
(1) Main circuit terminal
GR022-4-25xxx
M4
600 V 75 C, 16 mm 2

16mm , 8Φ Hole
2

GR090-4-25xxx
GR110-4-25xxx
6 to 9
GR075-4-25xxx
M8
PRU format
Screw size
Tightening torque
[Nm]
Wire Size
0.7 to 1.2
600 V 75 C, 6 mm 2

GR030-4-25xxx
M6
M8
3 ~ 3.8
GR055-4-25xxx
Table 2.2 Main Circuit Terminal Screw Specifications and Recommended Wire Size
GR007-4-25xxx
M4
GR015-4-25xxx
M4
M6
M8
Crimp terminal
GR037-4-25xxx
GR045-4-25xxx
M6
M6
6mm , 4Φ Hole
2

600 V 75 C, 10 mm 2
10mm2, 6Φ Hole
(2) Control circuit terminal
Table 2.3 Control Circuit Terminal Screw Specifications and Recommended Wire
Size
GR280-4-25XXX
~
M2.6
0.4
AWG 18 ~ 26
BLADE Type
BAR Type
PIN Type
PRU format
Screw size
Tightening torque
[Nm]
Wire Size
Crimp terminal
GR007-4-25XXX
GR280-4-25xxx
GR200-4-25xxx
GR220-4-25xxx
It is an order product ※. For more information, please contact us.
GR160-4-25xxx
GR132-4-25xxx
2-3
30AT
30BT
30CT V24X RUN GV24
GV24
RST
EST
EXTG
MOT
RUNF
RUNS

Page 12
2.3.2 Wiring Precautions
Please pay attention to the contents of the following items.
(1) DC Bus Link voltage and main AC line voltage should be within the voltage range
stated on the name plate.
(2) Be sure to wire the ground wire to prevent disasters such as electric shock or fire
and to reduce noise.
(3) A crimp terminal with a highly reliable insulation sleeve is attached to the
connection line of the main circuit terminal or
Use an insulation sleeve connected to the crimp terminal.
(4) Separate wiring from main circuit terminal wires and control circuit terminal
wires.
(5) When removing the screw for the main circuit terminal, be sure to remove the
terminal screw
Tighten to the original.
2.3.3 Functions of Main Circuit Terminal and Control Circuit Terminal
(Note 1) The PRU operation level (DC voltage), from which the PRU starts power
regeneration operation, can be set by the customer.
Parameter, etc., please contact us for details.
Table 2.5 Functional description of control circuit terminals
RUNS
Static operation operation by contact input,
Stop with contact open. (Note 1)
Specifications
Terminal symbol
Contents
R / L1
Main AC Line
Connected to AC Power Line
S / L2
T / L3
Terminal symbol
RUNF
+ 24V 10mA Photo-
coupler insulation terminal
EST
RST
P (+)
DC Bus Link
Connected to DC bus of inverter
N (-)
250VAC / 1A
30VDC / 1A
30BT
V24X
+ 24V greater than 100mA
Use small
GV24
Ground of + 24V
Sequence
Input
Photo-coupler
Output
Relay
Output
Ground of multi-function open collector output terminal
Alarm A contact output terminal
30CT
Table 2.4 Functions of main circuit terminals
2-4
MOT
+ 24V 50mA
EXTG
30AT
Alarm B contact output terminal
Common terminal of contact A and contact B
Multi-function open collector output terminal
function
Full operation operation by contact input,
Stop with contact open. Standard operating mode.
Emergency stop command by contact input
When alarm input, input alarm
From PNP (Source Mode) to the common terminal of the contact
Power supply terminal
From NPN (sink mode) to common terminal of contact
Terminal to connect to internal ground

Page 13
2.3.4 Wiring of main circuit terminal and control circuit terminal
■ Basic connection diagram
※ Note 1) Please use optional products recommended by inverter manufacturer for
AC reactor or DC reactor.
Note 2) The wiring lengths of DC-Link Positive (+) and DC-Link Negative (-) of
inverter and P (+) and N
Be sure to install within 5m.
Note 3) Install the wiring length between AC reactor and inverter body within 10m.
Note 4) The DC reactor should be installed at the shortest distance from the main unit
of the inverter, and the wiring length should be within 5m
Please install.
2-5

Page 14
Chapter 3 Operation
3.1 Operation status monitor
LEDs on the front of the product are turned on and off to indicate the operating status,
warnings, and malfunctions.
(1) LED on the front of the product
(2) LED display example
LED is on (LED ON)
LED Fast Blinking
LED Slow Blinking
LED is off (LED OFF)
(3) Operation status display
Display
Explanation
Power on PRU
When the Run signal is input to the PRU and operation is waiting
When PRU is operating and output is being generated
(4) Warning indication
Fault in FAN
3-1
Explanation
FAN Err
RUN
STY
STR
condition
RUN
STY
STR
Power Ready
condition
Explanation
Run Ready
RUN
 Page 15
(5) Fault indication
When an overcurrent occurs
When the overcurrent suppression operation occurs for a certain time or more
When excessive current of short-circuit current occurs
When an overvoltage occurs
When undervoltage occurs
If the overload condition lasts for a certain period of time
In case of internal overheating
If the internal system fails
If input AC power is not connected
When the emergency stop signal (EST) of the control terminal is input
3.2 Operation
(1) Connect the inverter to the PRU as shown in the basic connection diagram in 2.3.4
(page 2-5).
If the polarities of P (+) and N (-) of the PRU and DC-Link (+) and DC-Link (-) of the
inverter are changed,
Please be careful.
EMS
HW Err
IPH Err
LV
OL
AHST
OV
Explanation
OH
OC
OCS
RUN
STY
STR
condition
Please be careful.
(2) After power is applied to the inverter, the PRU front LED changes to the Power
Ready state of "3-1 (3) Operation Status Display"
Please make sure.
(If the LED lighting status is not normal, refer to "3.3 Troubleshooting Precautions".)
(3) When the inverter is in the RUN state, the PRU front LED goes into the Run
Ready state of "3-1 (3) Operation status display"
When the PRU is regenerated, it enters the RUN state.
(If the LED lighting status is not normal, refer to "3.3 Troubleshooting Precautions".)
3.3 Countermeasures in case of warning
Please contact us.
Check if main AC lines R, S, T are shorted or grounded.
Verify that the PRU capacity selection is correct.
Make sure that the wiring is correctly connected as shown in 2.3.4 Basic Connection
Diagram (Page 2-5)
do it.
Verify that the PRU capacity selection is correct.
Make sure that the wiring is correctly connected as shown in 2.3.4 Basic Connection
Diagram (Page 2-5)
do it.
The PRU is running above the specified% ED. Raise% ED of PRU
Increase the PRU capacity to an adequate capacity.
If there is a foreign substance in the cooling fan and it is not cooled,
Bad contact. Please contact us.
It is a failure of the PRU. Please contact us.
Make sure that main AC lines R, S, T are connected correctly.
Emergency stop signal (EST) of the control terminal is input. Check control signal
do it.
EMS
FAN Err
OC
OCS
AHST
OV
LV
OL
OH
How to cope
The cooling fan at the bottom of the product is faulty or the connector is not in good
contact.
condition
IPH Err
HW Err
3-2

Page 16
Chapter 4 Specifications
4.1 Standard Specifications
Type name
※ The products of 132 ~ 280 [kW] of GR series are made to order.
※ 60% ED rated products are ordered products.
4.2 Common Specifications
120º current conduction method
Input signal
RUNF / RUNS / EST / RST input
Alarm relay output signal
250VAC 1A or less, 30VDC 1A or less / NO / NC output
Multi-function open collector output signal 24VDC Signal output less than 50mA
Overcurrent
If more than about 200% of the rated current,
Overvoltage
If greater than approximately 850 VDC,
Undervoltage
If less than about 400 VDC,
overload
100% 100s, 150% Over 1s operation, protection
overheating
Built-in thermistor detects overheating, protects
Internal system error
In case of internal system failure, protection
AC Line Phase
If the AC power line is not connected, the protection
External emergency stop signal
Protected by external input signal
Fan over
In the event of a fan failure, protection
Cooling system
Forced air cooling
Ambient and Storage Temperature
-10 ~ + 40 ℃ (Ambient temperature), -20 ~ + 65 ℃ (Storage temperature)
Ambient humidity
Relative humidity 90% RH or less (no dew condensation)
Elevation
Less than 1,000m
vibration
5.9 m / s (0.6 G) or less
2

※ Product specifications may change without prior notice for improvement.

※ Note 1) The capacity of PRU should be the same as that of the applicable motor.
Note 2) When the applicable motor is 280kW or more, use multiple parallel operation
card as option.
(Up to 4 units can be applied.)
Note 3) This PRU can not be used for single phase power supply. Use with 3 phase
power.
Note 4) When using a generator as a power source, it is necessary to examine the
power generation capacity.
Please contact us separately.
Note 5) When the unbalance ratio between phases is more than 2%, increase the PRU
capacity by one rank.
GR □□□ -4-25NNA
007 011 015 018 022 030 037 045 055 075 090 110 132 160 200 220 280
tablet
case
Applied motor capacity [kW]
7.5
11
15 18.5
Braking torque
150% 1s, 100% 100s, 35% continuous rating
% ED Rating
25% ED (standard), 60% ED (custom made)
22
30
37
45
55
75
90
110 132 160 200 220 280
Rated DC input current (AVG) [A]
60.2 72.7 88.6 121.0 147.0 188.6
(Order production)
Rated AC Output Current (RMS) [A]
64.6 77.9 94.7 125.5 151.0 187.5
I'm
won
AC voltage
380 to 460 VAC 60 Hz
Allowable voltage variation rate
-15% to + 10%
Allowable frequency variation rate
± 3Hz / 300ms (Free phase rotaion)
Item
Specifications
Remarks
Control
Terminals
Overcurrent Suppression
Current flows for more than a certain time at about 150% or more of the rated current
If, protection
use
Environment
Place of installation
Indoor (corrosive gas, flammable gas, oil mist, dust, etc.
No)
protect
20.0 27.5 32.9
Phase power supply voltage unbalance ratio =
Maximum voltage - minimum voltage
× 67 (%)
3-phase average voltage
39.2
48.3
52.2
4-1
12.3 18.1 25.5 30.0 36.0
13.5

Page 17
4.3 Dimensions
AM Frame
A Frame
B Frame
280
GR132-4-25xxx
132
(Order production)
GR160-4-25xxx
160
GR200-4-25xxx
200
GR220-4-25xxx
220
GR280-4-25xxx
10
22
GR090-4-25xxx
90
GR110-4-25xxx
110
B
200
560
284.7
160
540
17
M6
GR037-4-25xxx
37
GR045-4-25xxx
45
GR055-4-25xxx
55
GR075-4-25xxx
75
200
430
264.7
160
412
10
18.5
GR022-4-25xxx
22
GR030-4-25xxx
30
A
160
372
10
GR011-4-25xxx
11
GR015-4-25xxx
15
GR018-4-25xxx
D
W1
H1
H2
GR007-4-25xxx
7.5
AM
200
390
200.7
4-2
Type name
Applied motor
Capacity [kW]
Frame
Product Size [mm]
(Dimension)
Mounting size [mm]
(Mounting Dimension)
product
weight
[kg]
Mounting hole
(Mounting
Hole)
W
H

Page 18
Chapter 5. Maintenance check
In order to prevent malfunctions in advance and to maintain stable operation for a
long period of time,
Perform regular maintenance.
- Check the power off and wait for more than 5 minutes and check all the LEDs
(RUN, STY, STR)
Then use a tester or the like to set the DC intermediate voltage between the DC Bus
Link terminals P (+) and N (-) to a safe voltage
(DC25V or less).
There is a danger of electric shock.
- Do not carry out maintenance or parts replacement except designated persons.
- Remove any metallic objects (watches, rings, etc.) that you carry before work.
- Use tools with insulation measures.
- Never modify the product.
There is a danger of electric shock or injury.
5.1 Daily Inspection
During operation or energization, the cover is visually checked for external conditions
Check. Perform the following checks.
- Are you satisfied with the performance you expected?
- Is the environment satisfying "Chapter 2 2.1 Usage environment"?
- Is there abnormal sound, abnormal vibration, strange smell, etc.?
- Is there any abnormality such as overheating marks or discoloration?
Is there any abnormality such as overheating marks or discoloration?
5.2 Regular Inspection
Regular inspections should be carried out according to the regular inspection items in
Table 5.1. After the operation is stopped,
Shut off the power supply, remove the surface cover, and perform the inspection.
※ When cleaning, please wipe with chemically neutral cloth.
※ Please suck the dust with a vacuum cleaner.
Is there adhesion of foreign matter?
5-1
Enclosure, cover,
Cooling fan
Structural parts
Is there any loosening of the bolt (fixed part)?
Abnormal sound, abnormal vibration?
Check with eyes and hearing.
Is there discoloration due to overheating?
Is there adhesion of dirt and dust?
Confirm with eyes.
Confirm with eyes.
Confirm with eyes.
Table 5.1 Regular Checklist
wire
Terminal block
Cooling pin
Environment
Ambient temperature, humidity, vibration, atmosphere (dust, oil mist
Water, water droplets, etc.).
Foreign objects such as tools and dangerous materials around
Is it left neglected?
Is there any damage or discoloration of the wire coating?
There should be no abnormality.
There should be no abnormality.
Is there any deformation or damage?
Confirm with eyes.
Confirm with eyes.
Confirm with eyes.
Is it damaged?
Confirm with eyes.
There should be no abnormality.
Check point
check list
How to check
Criteria
Standard specifications
Be satisfied.
By eye
Measure with instrument.
Tighten with a screwdriver.
(Be careful of electric shock)
It is left unattended.
Do not.
There should be no abnormality.

Page 19
5.3 Product inquiry and warranty
(1) Inquiry
If you need to inquire about trouble, breakage or questions, please check the following
items
Please contact us.
1) The format of the PRU (see Chapter 1, Section 1.1)
2) Ser. (See Chapter 1, Section 1.2)
3) When to purchase
4) Contents of inquiry
For example, in the case of a failure, the phenomenon and situation at the time of
failure,
In the case of breakage, the broken part and the degree of breakage,
Other questions.
(2) Product warranty
The warranty period for the product is "one year after purchase" or "18 months from
the date of manufacture listed on the nameplate"
It is up to the fastest period. However, even in the case of warranty period, the
following cases will be paid for.
1) In case of improper use or improper repair or modification
2) When using in the range exceeding the standard specification value
3) If it is caused by damage or breakage during dropping or transportation after
purchasing
4) In case of earthquake, fire, flood damage, lightning strike, inflow of abnormal
voltage, other natural disasters and secondary disasters
5-2

Page 20
Gana Building, 10-59 Yangjae-dong, Seocho-gu, Seoul
Tel: 02-3463-0766
Fax: 02-3463-1113
http://www.gaius.co.kr
※ Unauthorized duplication or posting of this manual is prohibited.
※ The contents of this manual are subject to change without prior notice.
※ Although this manual has been prepared with full contents, if there are any unusual
points or errors,
Please feel free to contact us.
2009-3