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code from both of our CAM systems. Our policy is that no program
can go to the floor unless it has gone through VERICUT.”
Frank Dorsey, Engineering Manager
Ellanef Manufacturing Corporation
A Subsidiary of Magellan Aerospace USA, Inc.
¢ C N C Machine ¢ Program
Simulation Verification
¢ Cutting Speed ¢ Composite
Optimization Applications
Go ahead...
CRASH Your
Machine! ...as long as it’s in VERICUT
A crash in VERICUT’s “virtual machining” world can save you in the real one!
VERICUT CNC simulation software enables you to VERICUT also optimizes the cutting process so in addition
machine parts on the computer before actual cutting occurs to being error-free, your programs are fast and efficient.
so you can eliminate errors that could ruin the part, damage And, VERICUT offers the best tools available for analyzing,
the fixture, break the cutting tool, or crash the machine! inspecting, and using the in-process, “as-cut” model.
Shop Documentation. . . . . . . . . . . 9
Generate in-process inspection instructions
and other documentation from in-process
machined features.
Interfaces to VERICUT. . . . . . . . . 11
Seamlessly integrate VERICUT with your
CAM system or tool management software.
Composite Applications. . . . . . . . 12
Program and simulate your automated
fiber-placement CNC machines.
VERICUT V ERIFICATION
MODEL EXPORT CNC MACHINE PROBING INTERFACES
FIBERSIM CATIA V5
MACHINE SIMULATION
VERICUT COMPOSITE VERICUT COMPOSITE
CUTTER/GRINDER VERIFICATION PROGRAMMING (VCP) SIMULATION (VCS)
VERICUT’s modular format provides flexibility access. VERICUT runs on both Windows and
– you purchase only the capabilities you need. UNIX platforms. VERICUT is delivered as both
It’s easy to add modules; just let us know and a 32 bit and 64 bit application. G-codes and
we provide a license that gives you immediate CAM centerline formats are supported.
How it Works...
As the cutting tool encounters more Machine More Efficiently...
material, feed rates decrease; as Cut more parts in the same amount
less material is removed, the feed of time – it’s like getting another
rates speed up accordingly. Based CNC machine! Reducing cycle time
on the amount of material removed increases productivity and gets parts
by each cut segment, OptiPath to market more quickly.
automatically calculates and inserts
improved feed rates where neces-
Save Money...
sary. Without changing the trajec-
Increased productivity by reducing
tory, OptiPath writes the updated
the time it takes to cut parts can
feed rates to a new NC program.
add up to significant yearly savings.
7
CNC Progr am
Workpiece Verification
V E R I C U T Ve r i f i c a t i o n m a k e s Three Steps Get You Started: Control Support:
detecting program mistakes and Verification supports most common
1. Define your stock model
·
verifying part accuracy easy! control functions, and controls are
Import from your CAD system easily modified.
·
Superior Performance: or create it in VERICUT Rotary axis pivot points
·
VERICUT’s unique algorithm provides
2. Set up your tooling Look-ahead cutter compensation
fast, accurate results. Performance does
not degrade with increased cuts, so ·
Tool setup wizards for milling
tools and turrets
· Supports several different tool
length compensation methods
VERICUT can process programs with
·
Create any cutter shape
· Control cycles; fixture offsets
millions of cuts
and virtually any ·
Read cutter descriptions from
the tool path file
· Variables, subroutines, macros,
looping, branching logic
type of material re-
moval technique. ·
Import via CAD/CAM or tool Inspection and Measurement:
management interface
3. Import your NC program
· Zoom, reverse, rotate, cross-sec-
·
tion the cut stock
The Project Tree
allows you to view
G-code
·
CAM files (APT)
· Measure thickness, volume, depth,
gaps, distances, angles, hole
and configure all
setups for a job. Then press cut. It’s that simple! diameters, corner radii, scallop
Each setup has its heights, etc.
own CNC machine,
fixtures, tools, NC Machining Support: Other Capabilities:
programs, and
· 3-axis milling · Video and image capture
simulation settings.
· Rotary 5-axis positioning · Create a custom user interface for
The cut stock auto-
matically orients as · 2-axis turning specific applications
it moves from setup
to setup.
· Multiple simultaneous
cutting tools
· Add previously removed material
back to the cut stock when step-
· Multiple setups or operations ping back in Review Mode
is cut
with VERICUT!
VERICUT is an ideal place to create probing
sequences in a CNC program because of its
‘in-process’ model. This in-process feature
geometry is not available anywhere else in
the CNC manufacturing process.
reports, VERICUT identifies the feature, extracts feature sizes, and applies
a standard tolerance for the measurement. You can then add any additional
instructions and select the measuring instrument from a list. The setup plan
feature allows you to add simple dimensions and notes to a VERICUT image
that can then be added to a VERICUT report. All VERICUT reports can be
saved in standard HTML or PDF format.
CNC
AUTO-DIFF™
Progr am Analysis
& C A D Expor t
AUTO-DIFF enables you to detect design, VERICUT highlights the gouge and records
gouges and excess material by compar- the error. The design model even moves with the cut
ing the design model to the VERICUT stock as it transitions between setups.
“as-machined” model. You can assign different colors to the design model,
By the time it is ready to be machined, rough stock, errors, gouges, collisions, or excess
a design may have passed through material for easy identification. The Surface
several engineers/programmers, de- Range tables include a value to
partments, companies, and CAD/CAM represent surface cuts exactly
systems. In the end, it can be difficult matching the design
to tell whether the tool path accurately model. Unique col-
reflects the design intent. With AUTO- ors can be desig-
DIFF, you can be sure. nated for these
The design model can be a solid, sur- features.
face, skin, or points. You can “embed” it Zoomed
inside the rough material for interactive AUTO-DIFF
results show
gouge-checking. If the tool contacts the a gouge
CATIA
INTEGRATION
TopSolid 'Cam
(Available from Delcam) (Available from Open Mind) (Available from Missler) (Available from Schütte)
Model Interfaces
What is a “Model” Interface? Model Interfaces enable a CAD/CAM system to be available for VERICUT to read or
VERICUT to read the designated model file formats and use write most of the formats. VERICUT includes the ability to
them as stock, fixture, design, tool holder and machine use several industry-standard model file formats: STL, IGES,
models. When combined with Model Export, VERI- VDA-FS, DXF and NX. Optional model interface modules al-
CUT’s cut stock may be written out in these low VERICUT to use these additional formats: STEP, ACIS,
formats as well. These modules do not require CATIA V4, and CATIA V5.
11
CNC
Machine-independent off-line programming
Composite
Applications
VERICUT Composite
Programming (VCP)
VCP reads CAD surfaces and ply boundary
information and adds material to fill the plies
according to user-specified manufacturing
standards and requirements. Layup paths are
then linked together to form specific layup
sequences and are output as NC programs VERICUT Composite
for the automated layup machine. Software Overview
VERICUT Composite
Simulation (VCS)
VCS reads CAD models and NC programs,
either from VCP or other composite layup
path-generation applications, and simu-
lates the sequence of NC programs on a
virtual machine. Material is applied to the
layup form via NC program instructions in
a virtual CNC simulation environment. The
simulated material
applied to the form
can be measured
and inspected to
ensure the NC pro-
gram follows manu-
facturing standards and requirements. A
report showing simulation results and
statistical information can be automati-
cally created.
12
VERICUT Composite Programming Process
Reads the NC program and simulates the layup process Added material is
based on NC program commands measurable and can
· Validate the actual NC program that will run on the layup
equipment
be inspected for manu-
facturing requirements
· Add material to the form based on NC program com-
mands
· Measure lap, gap
and thickness
· Material is added in discrete layers/sequences, con-
structing the workpiece exactly like the physical process
· Detect steering
radius violations
13
CNC Services & Training
Gain a manufacturing partner with the
best reputation in the business!
15
United States
Corporate Headquarters
9000 Research Drive
Irvine, California 92618
TEL +1 (949) 753-1050
FAX +1 (949) 753-1053
info@cgtech.com
United Kingdom
CGTech, Ltd.
Curtis House, 34 Third Avenue
Hove, East Sussex, BN3 2PD
TEL +44 (0) 1273-773538
CGTech® is the leader in CNC machine simulation, FAX +44 (0) 1273-721688
verification, and optimization software technology. info.uk@cgtech.com
Since 1988, our products have become the standard France
in manufacturing industry sectors including aerospace, CGTech S.A.R.L.
automotive and ground transportation, mold and die, Les Passerelles, 104 avenue Albert 1er
92500 Rueil-Malmaison
consumer products, power generation, and heavy in- TEL +33 (0)1 41-96-88-50
dustry. Today with offices throughout Europe and Asia, FAX +33 (0)1 41-96-88-51
info.france@cgtech.com
and a global network of resellers, CGTech software
is used by companies of all sizes, universities, trade Germany
schools, and government agencies. CGTech Deutschland GmbH
Neusser Landstr. 384
CGTech maintains an active Technology Partner- D-50769 Cologne
TEL +49 (0) 221-97996-0
ship program. VERICUT users in this program FAX +49 (0) 221-97996-28
include many of the world’s leading machine builders, info.de@cgtech.com
CAD/CAM developers, and manufacturing software Italy
companies. CGTech s.r.l.
Viale Verdi, 1
VERICUT customer support is provided by a team of 31100 Treviso
dedicated technical support engineers. Full training, TEL +39 0422 405804
info.italia@cgtech.com
implementation, and contract consulting services are
available. Japan
CGTech Japan
When you invest in VERICUT, you’re not just 5F H2Bldg. 3-9-8,
Minami-Ikebukuro, Toshima-ku
buying a software program, you’re teaming Tokyo 171-0022
up with a manufacturing partner with the best TEL +81 (3) 5911-4688
reputation in the business! FAX +81 (3) 5911-4689
info.japan@cgtech.com
China
CGTech China
Room 905, Raise Plaza,
No.126 Jianguo Road,
System requirements are subject to change. See the CGTech web site for the most up-to-date product
information and system requirements.
Chaoyang District, Beijing, 100022
TEL (086) 10-6566 9919
© CGTech 2009. All rights reserved.
CGTech, OptiPath, and VERICUT are registered trademarks of CGTech. AUTO-DIFF, X-Caliper, PolyFix, CATV,
FAX (086) 10-6566 1538
and FastMill are trademarks of CGTech. All other trademarks are property of their respective owners. info.china@cgtech.com