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1 12/26/2015

REINFORCE CONCRETE BEAM FOR A Static Chassis MOUNTED TOWER CRANE

This calculation is only for your information and subject to be verified by you, your consultant,
or to obtain a 3rd party engineering specialized office if needed as well to be in safe operation.
Crane Type: Potain MC 175, mounted Static Chassis HEIGHTS 32.9m
TECHNICAL TOWER CRANE DETAILS
Tower crane load = TCDL = 453 kN
Ballast block load = BBDL = 540 kN
Maximum loading (in-service): Pi = 540.0 kN
Maximum loading (out-of-service): Po = 530.0 kN
Horizontal thrust (in-service); Hxis = 27 kN
Hyis = 46 kN
Horizontal thrust (out-of-service); Hxoos = 77 kN
Hyoos = 77 kN
Chassis base distance: Cd = 4500 mm
Chassis base plate width: Bwc = 440 mm
Chassis base plate length: Lwc = 700 mm
FOUNDATION DETAILS
Width of footing: B= 1600 mm
Depth of footing: h= 500 mm
Density of concrete: conc = 24 kN/m3
SOIL DETAILS
Soil bearing pressure: SB = 200 kN/m2
Soil density: soil = 0 kN/m3
Depth of soil: hsoil = 0 mm
Weight of soil: Wsoil = 0 kN/m2
Allow. increase in ground bearing pressure: qallow = 200 kN/m2

Crane height: 32.9 m

Crane Load A B C D
in- service 540 290 80 330
out-of-service 50 290 530 290

Calculate length of notional pad base

Maximum bogie load:
max(in-service(A,B,C,B), out-of-service(A,B,C,D))*1.5 = Pmax = 810 kN
Gross bearing pressure: qallow + Wsoil = qgross = 200 kN/m2
Selfweight of beam/footing: h*conc = Wconc = 12 kN/m2
Bearing pressure due to bogie:
qgross - Wconc = qb = 188 kN/m2
Length of notional pad base:
Pmax/(qb*B) = LP = 2.69 m L= 7.19 m say 7.20 m
This is less than the bogie center, so can be considered as a pad base supporting
one bogie, in isolation from the adjacent bogie.
Footing selfweight: Wconc*LP = Fswt = 32.31 kN

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
2 12/26/2015

i. stability check
Allowable vertical load ( Pv ) = allowable bearing pressure x footing area=( Pv )= 861.702 kN
Allowable horizontal load ( Ph ) = friction coeff. X total vertical load/4**= 148.95 kN
Total vertical load without factor of safety for more safe  
 
 0.28809
0.28809 < 1 OK! OK SAFE

ii. stability against sliding

Total load:
max(in-service(A+B+C+B), out-of-service(A+B+C+D)) + Fswt = W= 1272.3 kN
Friction coefficient: μ= 0.6
Allowable vertical load: SBC*A = Pv = 861.7 kN
Maximum horizontal force: Max(hxis, hyis, hxoos, hyoos) = Hmax = 77 kN
Allowable horizontal force: μ*W = Pallow = 763.39 kN
OK SAFE-Allowable horizontal load is greater than maximum horizontal load. OK SAFE

= 540 kN

$ %$&';>?J
iii. 
Stability against overturning
2 2
Distance of base from center: SQRT((Cd/2) + (Cd/2) ) = Dc = 3.18 m
Total minimum reaction:
min(in-service(A+B+C+B), out-of-service(A+B+C+D)) = TOTAL = 1160 kN
Maximum overturning moment:
max(in-service(A,B,C,D), out-of-service(A,B,C,D))*Dc = MOT = 1718.3 kN-m
!!TOTAL * Dc) Ms = 3691 kN-m

FACTOR OF SAFETY AGAINST ROTATION ABOUT AN EDGE (See attachment) = Ms " 1.67MOT OR (Ms/MOT "VZ[\
3691.097398 / 1718.3 = 2.1481 • 1.67 OK! OK SAFE

Material details
Characteristic strength of concrete: fcu = 30 N/mm2
Characteristic strength of reinforcement: fy = 460 N/mm2
Nominal cover to reinforcement: cnom = 30 mm
Partial safety factors for loads
Partial safety factor for in-service load: #fi = 1.50
Partial safety factor for out-of-service load: #fo = 1.35
Ultimate axial load max(fi*Pi, fo*Po) = Pu = 810 kN

For RC design, selfweight of beam is balanced by ground bearing pressure in calculation of

moment. Therefore,
net design ground bearing pressure:
Pu/(B*LP) = qnet = 188.00 kN/m2

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
3 12/26/2015

LONGITUDINAL BENDING

Maximum bending moment and shear force occur at centers of wheel.

Design ultimate moment:

qnet*B*((LP-Bwc)/2)2/2= Mu = 190.827 kN-m
Use;
links : ]L = 12 mm
main reinforcement: ]M = 20 mm
Depth of tension reinforcement:
h - cnomLM/2 = dM = 448 mm
2
Mu/(Bd fcu) = K= 0.020
K' = 0.156
K<K' - Compression reinforcement is not required
d*[0.5 + (0.25-K/0.9)1/2] = Z= 0.98 > 0.95 d
Area of tension reinforcement required:
Mu/(0.5fy*z) = As = 997 mm2
Minimum area of tension reinforcement required:
0.0013*LP*h = Asmin = 1750 mm2
Tension reinforcement provided:
NB = 6 No. 20 mm
Area of tension reinforcement provided:
2
NB* M)2/4 = As_Bprov= 1885 mm
PASS - tension reinforcement provided exceeds tension reinforcement required
Top longitudinal reinforcement - provide minimum reinforcement
2
0.0013*LP*h = Asmin = 1750 mm
NB = 6 No. 20 mm
Area of reinforcement provided:
2 2
NB* M) /4 = As_Bprov= 1885 mm

LONGITUDINAL SHEAR
Design shear force due to ultimate loads (at center of wheels),
qnet*B*(LP-Bwc)/2 =  338.82 kN
2
Design shear stress: V/(B*dM) = vallow = 0.47 N/mm

1/2 2
Allowable design shear stress: min(0.8*(fcu) , 5) = vmax = 4.38 N/mm
PASS - Design shear stress is less than allowable design shear stress.

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
4 12/26/2015

For enhanced shear strength close to point loads, the shear stress may be calculated at a distance d from
Shear force at distance dM from centerline of wheel:
qnet*B*[(LP-Bwc)/2-dM] = d = 204.07 kN
100As/Bd = 0.262968
¹/³ 2
0.79(100As/Bd) (fcu/25) ¹/³ /m = vc = 0.430 N/mm
2
Vd/(B*dM) = v= 0.285 N/mm
From BS 8110-1:1997 - Table 3.7
- 0.5vc<v<(vc+0.4) - provide minimum links for whole length of beams.

Rail fixings are at 500mm centers so provide links at; For Rail Tower Crane Mounted Not For Static Chassis
sv = 250 mm
Asv "|Z}v/0.95fy
366 mm2
NB = 4 No. 12 mm
2
Area of links provided: AsL = 452 mm

%

Transverse moment: qnet*B2/2 = MT = 60.16 kN-m/m

Depth of links: h - cnomL/2 = dL = 464 mm
Considered 1m strip; MT/(1000*d2fcu) = KT = 0.009
K' = 0.156
K<K' - Compression reinforcement is not required
d*[0.5 + (0.25-KT/0.9)1/2] = zT = 0.99 > 0.95 d
Area of tension reinforcement required for 1m strip:
Use zT = 0.95d, MT/(0.5fy*zT) = As = 312 mm2/m
Minimum area of tension reinforcement required for 1m strip:
0.0013*1000*h = AsTmin = 650 mm2/m
Tension reinforcement provided:
No. of bars for 1m strip: NB = 6 No. 12 mm
Area of tension reinforcement provided:
NB* L)2/4 = As_Lprov = 679 mm2/m
PASS - tension reinforcement provided exceeds tension reinforcement required
Top longitudinal reinforcement - provide minimum reinforcement
2
0.0013*1000*h = AsTmin = 650 mm /m
No. of bars for 1m strip: NB = 6 No. 12 mm
Area of reinforcement provided:
2
NB* L)2/4 = As_Lprov= 679 mm /m

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
5 12/26/2015

 
Design shear force due to ultimate loads (at center of rail),
qnet*B/2 =  150.40 kN/m
2
Design shear stress: V/(1000*dL) = vallow = 0.32 N/mm
2
Allowable design shear stress: min(0.8*(fcu)1/2, 5) = vmax = 4.38 N/mm
PASS - Design shear stress is less than allowable design shear stress.
Shear force at distance dL from centerline of rail:
qnet*(B/2-dL) = d = 63.17 kN/m
100As/bd = 0.146247
¹/³ 2
0.79(100As/bd) (fcu/25) ¹/³ /m = vc = 0.354 N/mm

2
Vd/(1000*dM) = v= 0.136 N/mm
From BS 8110-1:1997 - Table 3.7
vc > v - shear reinforcement is not required; but provide minimum links for longitudinal shear.

Calculate ultimate punching shear force at the face of T. Crane base

Ultimate pressure for punching shear:
qnet = 188 kN/m2
Average effective depth of reinforcement:
(dM + dL)/2 = d= 456 mm
Area loaded for punching shear at T. Crane base:
Lwc*Bwc = AP = 0.308 m2
Length of punching shear:
2*Lwc + 2*Bwc = Up = 2280 mm
Ultimate shear force at shear perimeter:
Pu + (Fswt*fi - qnet)*Ap = pu = 767.02 kN
Effective shear force at shear perimeter:
from BS 8110-1:1997 (Table 2.2) Vpu*m = peff = 958.78 kN
Punching shear stress at face of T. Crane base (cl 3.7.7.2)
2
Design shear stress: Vpeff/(Up*d) = vdpu = 0.922 N/mm
Allowable shear stress:
2 2 1/2
min(0.8N/mm *(fcu/1N/mm ) , 5N/mm ) = vmax =
2
4.382 N/mm2
PASS - Design shear stress is less than allowable design shear stress.

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
6 12/26/2015

Calculate ultimate punching shear force at the face of T. Crane base

Ultimate pressure for punching shear:
qnet = 188 kN/m2
Average effective depth of reinforcement:
(dM + dL)/2 = d= 456 mm
Area loaded for punching shear at T. Crane base:
(Bwc + 2*1.5d)*min((Lwc + 2*1.5d), B) = AP1.5d = 2.89 m2
Length of punching shear:
2*B = Up1.5d = 3200 mm
Ultimate shear force at shear perimeter:
Pu + (Fswt*fi - qnet)*Ap1.5d = pu1.5d = 406.37 kN
Effective shear force at shear perimeter:
from BS 8110-1:1997 (Table 2.2) Vpu1.5d*m = peff1.5d = 507.96 kN
Punching shear stress at face of T. Crane base (cl 3.7.7.2)
Design shear stress: Vpeff1.5d/(Up1.5d*d) = vdpu1.5d = 0.348 N/mm2
Allowable shear stress:
2 2 1/2 2 2
min(0.8N/mm *(fcu/1N/mm ) , 5N/mm ) = vmax = 4.382 N/mm
PASS - Design shear stress is less than allowable design shear stress.

DESIGN OF TIE BEAM

Consider a maximum horizontal force from crane:
Ultimate tensile force:
Max(hxis*1.5, hyis*1.5, hxoos*1.35, hyoos*1.35) = Tult = 103.95 kN
2
Required steel area: Tult/(0.9fy) = Ast = 251 mm
Use ; ]B = 16 mm
NB = 2 No. 16 mm
2 2
Total provided steel area: NB* B) /4 = Asprov= 402 mm
Asprov > Ast OK! SAFE!
Provide 300 X 300 mm tie-beams with 4 pcs. T 16
2 at top and 2 at bottom.

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
7 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
8 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
9 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
10 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
11 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
12 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com
13 12/26/2015

NFT Specialized in Tower Cranes L.L.C. - P.O. Box 28037 - Abu Dhabi, U.A.E.
Phone : +971-2-6730778 - Fax : +971-2-6730434 - E-mail : nftuae@emirates.net.ae - Website : www.nftcrane.com