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Article history: Blasting used for rock excavation is associated with ground vibrations having potential damage to sur-
Received 3 August 2015 rounding structures. The extent of damage produced in a structure depends largely on ground motion
Received in revised form characteristics, dynamic characteristics of structure and the type of geological strata on which it is
26 October 2015
founded. The safety of surrounding structures against blast vibrations is a cause of concern. However, use
Accepted 27 October 2015
Available online 27 January 2016
of a systematic approach to rock blasting helps to complete the excavation safely in time without
endangering the safety of surrounding structures. Various steps are commonly adopted at construction
sites to ensure safety of engineered structures against blast vibrations, e.g. adopting a suitable safe vi-
Keywords:
Engineered structures
bration level, developing site-specific attenuation relation, estimating safe charges for different dis-
Safe vibration levels tances, designing blasting pattern, and monitoring vibrations during actual blasting. The paper describes
Attenuation relation the details of studies conducted for ensuring safety of an 85 years old masonry dam and green concrete
Safe charges of varying ages during excavation of about 30,000 m3 of hard rock in Maharashtra, India. The studies
Blasting pattern helped to complete the rock excavation safely in time and the safety of the dam was ensured by
monitoring blast vibrations during actual rock excavation.
Ó 2016 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting by
Elsevier B.V. All rights reserved.
of rock for providing energy dissipation arrangements to an 85 also provided. The spillway section of the dam is about 100.5 m
years old masonry dam. The adopted methodology not only was long and has seven radial gates. Over the period of time, the rocks in
able to complete the rock excavation in time without affecting the the downstream side of the spillway gates have suffered deep
safety of the old dam as well as green concrete of different ages but erosion. To arrest further erosion in rocks, it was proposed to pro-
also would find useful applications in solving various issues asso- vide energy dissipation arrangements in the stilling basin area,
ciated with blasting at construction, quarry and mine sites. which requires excavation of about 30,000 m3 of hard rock. Fig. 1
shows the satellite image of the Mulshi dam with newly con-
2. Methodology structed energy dissipation arrangements in the stilling basin area
(Google earth satellite image dated 11 January 2015).
Blast studies for excavation of rock at a civil engineering project The excavation area shown in Fig. 2 approximately spreads over
site are mainly concerned with establishing safety criteria, devel- 100 m 150 m. However, in the stilling basin No. 1, which extends
oping site-specific attenuation relations for ground vibration, and up to CH. 50 m (Fig. 2), no excavation was required. The required
predicting the quantities of charge weight that could be used depths of excavation between CH. 50 m and 70 m, CH. 70 m and
without endangering the safety of nearby structures and the 125 m, and beyond CH. 125 m were about 11 m, 6 m and 3 m,
environment. The safe charges thus estimated are employed to respectively. Simultaneous blasting and concreting were carried
design the blasting patterns with suitable delay intervals so that the out to complete the project in scheduled time. In addition to the old
maximum explosive energy is utilized in breaking and displacing dam, safety of concrete of varying ages (green concrete) against
the rock with the minimum unwanted effects, like ground vibra- blast vibrations was also required to be ensured. The rock formation
tion, airblast and flyrock. In many cases, it is also desired to achieve at the dam site is of Deccan Trap basalt.
a smooth final surface at the perimeter of excavation. For this
purpose, the blasting pattern has to be supplemented with an
4. Damage potential of blast vibrations
appropriate technique, like line drilling, pre-splitting, smooth
blasting or cushion blasting. The following steps were adopted in
The extent of structural damage produced from blast vibration
the present study:
depends largely on the quantity of explosive charge used, the dis-
tance from the blasting site, the properties of the media through
(1) Pre-blast survey was conducted for inspection and docu-
which vibrations are transmitted, and the various blast design pa-
mentation of the condition of the dam and to examine the
rameters adopted in addition to the characteristic properties of the
type of the rock to be excavated.
concerned structure (Siskind et al., 1980; Dowding, 1985). From
(2) Nine experimental blasts with varying charge weight per
analysis of a large number of data on blast damage, investigators
delay (Q) were conducted at the actual excavation site. The
from various countries have established that the damage produced
ground vibration data were recorded at different distances
in a structure could be related to the PPV of ground motion
(R) using three component engineering seismographs, and
(Edwards and Northwood, 1960; Duvall and Fogelson, 1962). In
were analyzed for PPV (VP) and predominant frequency of
addition to the PPV, the associated frequency also plays a significant
the ground motion.
role in causing blast-induced damages in the structures (Siskind
(3) Six concrete cubes of M-15 grade were cast at site. Using
et al., 1980; Dowding, 1985; Khandelwal and Singh, 2006; Ozer,
ultrasonic pulse transmission technique, P-wave velocity for
2008). It is a well established fact that if a structure is subjected
all the cubes was measured at different ages of curing (1.25e
to ground vibrations near its fundamental frequency, the structure
7 days).
will amplify the vibrations. However, the ground vibrations below
(4) The vibration data obtained were analyzed by the least
the fundamental frequency of the structure will cause the structure
square regression method to develop the empirical rela-
pffiffiffiffi to vibrate at the most as much as the ground vibration level. If the
tionship between the scaled distance R= Q and VP.
frequency of the ground vibration is 40% higher than the funda-
(5) Based on the information collected in steps (1)e(3), by
mental frequency of the structure, the structure will vibrate with
reviewing the various safety criteria published in the litera-
ture, site-specific safety criteria were established.
(6) Safe charge weights for different distances of excavation
from the various structures around the blasting site were
estimated and used for design of the blasting patterns.
(7) During actual blasting operation, ground vibrations were
measured on the dam and green concrete to ensure safety of
these structures by modifications in blasting patterns, if
necessary.
3. Site description
where VL(t), VV(t) and VT(t) are the time-histories of ground vi-
bration along three orthogonal directions of motion, respectively.
Fig. 2. Schematic diagram showing the blasting area with respect to the Mulshi dam.
The maximum value, VTVS,max, of jVTVS ðtÞj gives the resultant PPV in
the TVS. This is normally dominated by the largest of the PPV along
lower amplitude than the ground. For ground vibration with pre- any of the three directions, because the peaks of the various com-
dominant frequency twice the fundamental frequency of the ponents do not necessarily occur at the same time.
structure, its response will be only 10% of that at the natural fre- In the PVS, the maximum value of the resultant PPV is defined
quency (Reil, 1998). The frequencies induced by construction blasts directly from the absolute peak velocity amplitudes along the three
are generally beyond the frequency range of the most engineered directions. If VLmax, VTmax and VVmax are the peak velocities along
structures, which can be gainfully used in defining the safety longitudinal, vertical and transverse directions, respectively, the
criteria for construction blasts (Gupta and Tripathy, 2013). PVS is given by
In the past, several investigators and agencies have recom- qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
mended safety criteria in terms of PPV or PPV and associated fre- VP ¼ V 2Lmax þ V 2Vmax þ V 2Tmax (3)
quency to ensure safety of structures against blast vibrations (e.g. IS
6922, 1973; Chae, 1978; Esteves, 1978; Langefors and Kihlstrom, As VLmax, VTmax and VVmax do not all necessarily occur at the
1978; Siskind et al., 1980; DIN 4150, 1984; BS 7385, 1993). How- same time, VP is generally higher by about 16% than VTVS,max. From
ever, most of these criteria are specific to the residential structures analysis of more than 1000 ground motion data recorded from
and are based on observations from mining blasts. The ground vi- various construction sites with widely varying geological setup, the
brations observed from mining blasts are characterized by small average ratio between the maximum component of ground vibra-
amplitude, low frequency and long duration while those from tion and the PVS is found to be around 1.35. This is comparable with
construction blasts have comparatively larger amplitude with very the findings of Dowding (1985), according to which the PVS may be
high frequency content, shorter duration of motion having little as much as 40% greater than the TVS, which is normally 5%e10%
potential to produce structural response amplifications in large greater than the maximum single component. The use of resultant
engineered structures like gravity dams. In numerous occasions at PPV (VP) obtained by the PVS method provides an additional safety
construction sites, the blast vibrations are found to attenuate from margin of about 40%e45% over the maximum component of
base to the top of the dam, indicating that the dam behaves as a ground vibration (Dowding, 1985; Gupta et al., 2003).
rigid body under the influence of blast vibrations characterized by
high frequencies. 4.2. Site-specific safe vibration levels
The safe PPV response (SVP in mm/s) for a structure can be
decided on physical grounds using the following relationship be- The safe PPV levels recommended by Bureau of Indian Standards
tween the tensile strength fct in MPa, the compressional wave ve- (IS 6922, 1973) are 50 mm/s for structures located on soil sites and
locity Vc in km/s, and the density r in g/cm3 of the structural 70 mm/s for hard rock sites. Further, the dam is located on hard
material (Dowding, 1985; Gupta et al., 2003; Gupta and Tripathy, rock formations and the quality of concrete/masonry used in an
2013; Tripathy and Gupta, 2014): engineered structure like a dam is, in reality, superior to that of the
plaster in residential structures. Thus higher vibration levels may
fct be considered safe for a dam, an engineered structure in compar-
SVP ¼ 103 (1) ison to residential structures. The ground vibrations observed at the
rVc
construction site are rich with high frequencies, as illustrated by
In practical applications, the tensile strength can be taken as a the results in Fig. 3, which shows the distribution of frequencies of
fraction (say 10%) of the compressive strength. Thus, as an example, ground vibration observed during field studies conducted at the
for concrete structures with compressive strength of 20 MPa, Mulshi dam site. From simultaneous measurement at the top and
assuming a compressional wave velocity of 4 km/s and density of toe of the dam, no amplification of vibration was observed.
2.5 g/cm3, the safe PPV response of 200 mm/s will be obtained. Therefore, a PPV of 70 mm/s (the maximum PPV of the three
Knowledge of inherent strength and dynamic properties of a components) could be considered safe against blast vibrations, and
G.R. Tripathy et al. / Journal of Rock Mechanics and Geotechnical Engineering 8 (2016) 248e255 251
Fig. 3. Distribution of frequencies of ground vibrations observed during experimental blast studies.
several past studies, highly conservative PPV levels of 10 mm/s and 1.72
R
5 mm/s are adopted as safe vibration levels to ensure safety of VP (0.50) = 1773
concrete of age less than 4 h and from 4 h to 1 day, respectively. By Q
adopting a conservative safety factor of 20 in Eq. (4) and estimating 1.72
Vc from Eq. (5), safe vibration levels for concrete of different ages R
VP (0.95) = 3724
(1e7 days) have been estimated. The site-specific safety criteria Q
thus adopted for M-15 grade concrete used at Mulshi dam site are
given in Table 1.
R a
VP ¼ K pffiffiffiffi (6)
Q R 1:72
VP ð0:50Þ ¼ 1773 pffiffiffiffi (7a)
Q
where R is the distance (m) between the observation and blast
points; Q is the quantity of explosive charge used per delay; K and a
R 1:72
are site-specific constants, which are estimated by the regression VP ð0:95Þ ¼ 3724 pffiffiffiffi (7b)
analysis of the observed data obtained by recording several Q
experimental blasts with different charge weights at various dis-
5.2. Estimation of safe charge weights per delay
tances. At the right hand side of Eq. (6), the distance R normalized
with square root of charge weight per delay Q is known as the
The safe vibration levels (50 mm/s for Mulshi dam and 5e
square root scaled distance. The parameters K and a are interre-
35 mm/s for green concrete of different ages) were used with the
lated. The increase in a leads to an increase in corresponding K
site-specific attenuation relation with 95% confidence level (Eq.
value. From several field observations, it is found that for compact
(7b)), to estimate the safe charges per delay. The safe charge weight
and massive rocks, the value of K is smaller compared to that for
per delay thus obtained for distances varying from 50 m to 100 m
fractured and jointed rock mass. In hard, massive and compact rock,
are given in Tables 2 and 3, respectively. Using the safe vibration
ground vibration is transmitted to a long distance; whereas in
levels and the closest distances to the dam and the green concrete
fractured and disintegrated rock, the ground vibration diminishes
from the blasting site, safe charge weight per delay for each
at relatively smaller distances.
structure was obtained from the results in Tables 2 and 3. The
smallest of all the charge weights obtained in this way was used for
5.1. Site-specific attenuation relations blasting.
With a view to develop a site-specific attenuation relation for 6. Design of blasting pattern and monitoring of vibrations
the site, ground vibration data from a total of nine blasts were
recorded at the site. All the blasts were made using 115 mm In general, during actual blasting operations, the safe charge
diameter wagon drill holes with depth varying between 1.5 m and weight evaluated in the preceding section (Section 5.2) is distrib-
6 m. The holes were charged with 78 mm diameter cartridge uted in a number of holes drilled to the required depth in a specific
explosive, each weighing 2.78 kg. Non-electrical delay detonators pattern and fired at small time interval. However, due to widely
were used for initiation of these blasts. The charge weights used per varying nature of rock, geological structure, and explosive mate-
delay varied from 1.4 kg to 27.8 kg. The vibrations were measured rials, it is very difficult to set down simple equations, which may
on the bedrock at several different distances varying from 10 m to enable to design an ideal blast without some field testing. Trade-off
145 m and also on the dam top. The ground vibrations were needs to be exercised in designing the best for a given situation.
recorded in three mutually perpendicular directions, i.e. in the Field testing is very useful for optimizing the individual blast design
transverse (VT), vertical (VV) and longitudinal (VL) components of
motion, and the resultant velocity (VP) of the three components
Table 2
was computed by the PVS method.
pffiffiffiffi Safe charge weights per delay for safety of Mulshi dam (safe PPV: 50 mm/s).
The ground vibration data pairs, the scaled distance ðR= Q Þ and
the PPV (VP), were plotted on logelog scale as shown in Fig. 5. The Distance Safe charge weight/delay Distance Safe charge weight/delay
(m) (kg) (m) (kg)
least square regression analysis method was used to find out the
site constants K and a in Eq. (6). The mean and the 95% confidence 50 16.6 80 42.6
level attenuation relations obtained from regression analysis of the 60 23.9 90 53.9
70 32.6 100 66.6
data are written as follows:
G.R. Tripathy et al. / Journal of Rock Mechanics and Geotechnical Engineering 8 (2016) 248e255 253
Table 3
Safe charge weights per delay for safety of green concrete (safe PPV: 5e35 mm/s).
Age of concrete Safe PPV (mm/s) Charge weight per delay (kg) for distances
(m) up to
50 m 60 m 70 m 80 m 90 m 100 m
T
Free Face
H
L
B
Fig. 7. Photograph showing the effectiveness of line drilling holes in arresting over-
breakage.
Floor Level J
patterns were optimized and used for rock excavation. Typical blast
design parameters used at site are shown in Table 4. To minimize
D
the damage to the adjacent rock mass and to get a smooth rock
H: Bench height D: Diameter of hole contour, line drilling method was adopted. In this method, a row of
B: Burden T: Length of stemming closely spaced holes is drilled along the desired line of excavation,
S: Spacing J: Sub-drilling providing a plane of weakness where the final row of holes will
L: Hole depth break. Before taking up the actual blasting operations at the site,
115 mm diameter holes were drilled with a spacing of 0.4 m from
Fig. 6. Schematic diagram showing various blast design parameters.
center to center of the blast holes at the CH. 50 m and CH. 125 m
(Fig. 2). Most of the blasting was completed in presence of line
drilling hole. As the excavation approached the excavation
parameters. The performance of a blasting operation depends boundary, the line drilling holes were also blasted with the main
mainly on the rock properties, explosive properties and various blast holes. The fifth hole in each row of line drilling holes was
blast design parameters. Blast design parameters like burden (B), charged with very small and well distributed charges and fired with
spacing (S), depth (L) and diameter of blast hole (D), sub-drilling (J), the main blast holes. The effectiveness of this method is illustrated
length of stemming column (T), charge per hole, etc. are required to by the photograph in Fig. 7, where a fairly uniform rock surface at
be selected judiciously for a particular application. Fig. 6 illustrates CH. 50 m, the boundary between the blasting and no blasting zones,
the definition of various parameters associated with design of was obtained after completion of the blasting. During the actual
blasting pattern for open excavation (Tripathy and Shirke, 2010). excavation, all the blasts were monitored on dam top, spillway piers
Faulty blast design is the leading cause of poor blasting results, such and the green concrete of varying ages. The PPV levels observed on
as excessive ground vibrations, airblast, flyrock, over-breakage and the dam top and spillway piers are illustrated by histogram in Fig. 8,
poor fragmentation. from which it is clear that most of the observed vibration levels are
For optimization of various parameters associated with blasting, well below the adopted safe vibration level (50 mm/s). The vibra-
several blasts were monitored by varying burden, spacing, powder tion levels on green concrete are also found to be lower than the
factor, charge per hole, etc. Based on these observations, blasting respective safe PPV levels.
Table 4
Blast design parameters used at site for rock excavation.
Diameter Burden Spacing Depth of hole Total Maximum Maximum Maximum No. In-hole Delay between Delay Length of Powder
of hole (m) (m) including sub- No. of charge per charge per of holes per delay holes in the same between stemming factor
(mm) drilling (m) holes hole (kg) delay (kg) delay time (ms) row (ms) rows (ms) column (m) (kg/m3)
115 2.75 3.5 9.87 13 36.56 18.28 1 475, 200 17 84 2.78 0.384
115 2.75 4 6.09 8 27.45 27.45 1 475 17 59 3 0.409
115 2 2 2.1 47 2.78 2.78 1 475 17 42 1.6 0.33
254 G.R. Tripathy et al. / Journal of Rock Mechanics and Geotechnical Engineering 8 (2016) 248e255
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Reil JP. Why people complain about blasting? Rock Products 1998;7:40e6. Dr. G.R. Tripathy obtained his M.Sc. degree in Physics from
Siskind DE. Vibrations from blasting. International Society of Explosive Engineers; University of Berhampur in 1979 and Ph.D. from Savitribai
2000. p. 120. Phule Pune University in 2000 on his thesis entitled
Siskind DE, Stagg MS, Koop JW, Dowding CH. Structure response and damage “Investigating Transmission Characteristics of Blast-
produced by ground vibration from surface mine blasting. US Bureau of Mines; Induced Ground Vibration and its Effect on Structures”.
1980. p. 74. He is presently working as Scientist-C in Central Water
Tripathy GR, Gupta ID. Prediction of ground vibration due to construction blasts in and Power Research Station, Pune, India. Over the last
different types of rock. Rock Mechanics and Rock Engineering 2002;35(3):195e three decades, he has been actively associated with more
204. than 50 real time projects involving rock excavation for
Tripathy GR, Gupta ID. Safety criteria against blast vibrations for structures in green construction and mining projects. Long association with
and fully cured concrete. Journal of Structural Engineering 2014;41(5):468e74. blasting has helped Dr. Tripathy to make some significant
Tripathy GR, Shirke RR. Rock excavation by blasting e an environmental woe. In: contributions in the field of rock blasting. To date, he has
Proceedings of “CRDCE-10”, a National Conference on Current Trends of published 25 research papers in different journals, na-
Research & Development in Civil and Environmental Engineering: An Indian tional and international conferences. Dr. Tripathy is a co-
Perspective; 2010. author of a Technical Memorandum entitled “Controlled Blasting for Rock Excavation
Tripathy GR, Shirke RR, Gupta ID, Marwadi SC. Attenuation characteristics of seismic in Civil Engineering Applications”. He is a life member of Indian Society of Rock Me-
waves generated due to blasting for rock excavation. In: Proceedings of chanics and Tunneling Technology (ISRMTT), New Delhi.