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• Solar
• Geothermal
• Wind
• Hydroelectric
What is Solar Energy?
Solar energy is radiant light and heat from the Sun that is harnessed using a range of
ever-evolving technologies such as solar heating, photovoltaic, solar thermal
energy, solar architecture, molten salt power plants and artificial photosynthesis.
The surface receives about 47% of the total solar energy that reaches the earth.
• When light photons enter a semiconductor crystal, photons possessing energy more
than the required energy to break these bonds will create electron-hole pairs.
The collection of light-generated carriers does not by itself give rise to power
generation. In order to generate power, a voltage must be generated as well as a
current. Voltage is generated in a solar cell by a process known as the “photovoltaic
effect.” The collection of light-generated carriers by the p-n junction causes a
movement of electrons to the n-type side and holes to the p-type side of the
junction. Under short circuit conditions, the carriers exit the device as light-
generated current.
Inside a PV Cell
Monocrystalline cells are cut Polycrystalline cells are made Amorphous silicon or thin-film
from a silicon ingot grown by pouring molten silicon into solar cell is obtained by
from a single large crystal of a square mould and allowing depositing silicon film on the
silicon. Since the it to set. Since the silicon substrate like glass plate. The
Monocrystalline silicon is pure cools at different rates (the layer thickness amounts to less
and defect free, the efficiency outside sets faster than the than 1µm – the thickness of a
of cell will be higher. inside) and there is no seed human hair for comparison is
crystal to ‘grow’ the new 50-100 µm. The efficiency of
material from the resulting amorphous cells is much lower
block contains many crystals. than that of the other two cell
This gives the name ‘poly- or types.
multi-crystalline’ and gives
the resulting cells their Use : Small solar panels, such as
multifaceted sparkly those in calculators or garden
appearance. lamps.
Monocrystalline Silicon Cell
• Most efficient
commercially available
module (14% - 18%)
• Most expensive to
produce
• Circular (square-round)
cell creates wasted space
on module
Polycrystalline Silicon Cell
• Most inexpensive
technology to produce
• Metal grid replaced with
transparent oxides
• Efficiency = 10 – 12 %
• Can be deposited on flexible
substrates
• Less susceptible to shading
problems
• Better performance in low
light conditions that with
crystalline modules
Perovskite solar cell
• Voltage
– Measured in Volts
– Electrical potential
– “Height” of water on one side of a dam compared
to the other side
• Current
– Measured in Amps
– Rate of electron flow
– “Speed” at which water flows through the dam
Terminology
• Resistance
– The opposition of a material to the flow of an
electrical current
– Depends on
• Material
• Cross sectional area
• Length
• Temperature
Terminology
• Watt
– Measure of Power
– Rate of electrical energy
– Not to be confused with
Current!
• Watt-hour (Wh) is a measure of energy
– Unit quantity of electrical energy
(consumption and production)
– Watts x hours = Watt-hours
• 1 Kilowatt-hour (kWh) = 1000 Wh
Types of Current
• DC = Direct Current
– PV panels produce DC
– Batteries store DC
• AC = Alternating
Current
Utility power
Most consumer
appliances use AC
Electric charge
changes direction
Factors affecting cell performance
Current-Voltage (I-V) Curve
Effects of Temperature
• As the PV cell
temperature increases
above 25º C, the
module Vmp decreases
by approximately 0.5%
per degree C
Effects of Shading/Low Insolation
• As insolation
decreases
amperage
decreases while
voltage remains
roughly constant
Shading on Modules
• Depends on orientation of internal module circuitry
relative to the orientation of the shading.
• SHADING can half
or even completely
eliminate the output
of a solar array!
Dirt & Dust on Module
Cost Comparable cost per Watt Slightly higher cost per Watt Comparable cost per Watt
Solar Measurement Instruments
Pyranometers
Pyranometers are radiometers designed for
measuring the irradiance on a plane surface,
normally from solar radiation and lamps.
Pyrgeometers
Pyrgeometers are designed for IR (infrared)
radiation measurement, for both atmospheric
and material testing research applications.
Sun Trackers
The Sun trackers are all-weather, reliable and
affordable tracking and positioning
instruments. Either as a dedicated Sun tracker
or as a computer based Positioner.
Solar Measurement Instruments
IR Camera
IR Camera for- PV Hotspot detection, module
temperature measurement
Power Analyser
Complete digital power analyser for almost every types of
power components- Load analyser, Current and voltage
measurement, Frequency Measurement, phase angle
detector, distortion detectors, Fault detector, it works on
CT, PT as well as Bus-bar with high current
Solar Measurement Instruments
Digital Irradiance Meter
Solar Irradiance measurements, digital irradiance
Measurement in Real time
IV Tester
Complete wireless pack for solar analysis- Irradiance
level Measurement, Temperature measurement,
Module performance, IV curve detection, voltage
and current measurement in real time
Sun Simulator
This is a artificial 1 sun’s radiation setup for solar
cell/module characterization and testing. This
setup provide ideal condition for standard test
condition (STC): Radiation level 1000w/m2, Air
Mass 1.5m and 25℃ module temperature for
solar cell/module outdoor test
Solar Compass
The solar compass, a surveying instrument that makes
use of the sun's direction, helps in the high latitudes,
especially near the poles
Part-C
1.Materials for Solar cell
2. Solar fabrication Technology
1. Raw Materials
The basic component of a solar cell is pure silicon, which is not pure in its natural state.
Pure silicon is derived from such silicon dioxides as quartzite gravel (the purest silica) or
crushed quartz. The resulting pure silicon is then doped (treated with) with
phosphorous and boron to produce an excess of electrons and a deficiency of electrons
respectively to make a semiconductor capable of conducting electricity. The silicon disks
are shiny and require an anti-reflective coating, usually titanium dioxide.
2. Manufacturing process
1 Purifying the silicon
The silicon dioxide of either quartzite gravel or crushed quartz is placed into an electric
arc furnace. A carbon arc is then applied to release the oxygen. The products are carbon
dioxide and molten silicon. This simple process yields silicon with one percent impurity,
useful in many industries but not the solar cell industry.
The 99 percent pure silicon is purified even further using the floating zone technique. A
rod of impure silicon is passed through a heated zone several times in the same
direction. This procedure "drags" the impurities toward one end with each pass. At a
specific point, the silicon is deemed pure, and the impure end is removed.
From the boule, silicon wafers are sliced one at a time using a circular saw whose inner
diameter cuts into the rod, or many at once with a multiwire saw. (A diamond saw
produces cuts that are as wide as the wafer- . 5 millimetre thick.) Only about one-half of
the silicon is lost from the boule to the finished circular wafer—more if the wafer is then
cut to be rectangular or hexagonal. Rectangular or hexagonal wafers are sometimes
used in solar cells because they can be fitted together perfectly, thereby utilizing all
available space on the front surface of the solar cell.
4 Doping
The traditional way of doping (adding impurities to) silicon wafers with
boron and phosphorous is to introduce a small amount of boron during the
Czochralski process in step #3 above. The wafers are then sealed back to
back and placed in a furnace to be heated to slightly below the melting
point of silicon (2,570 degrees Fahrenheit or 1,410 degrees Celsius) in the
presence of phosphorous gas. The phosphorous atoms "burrow" into the
silicon, which is more porous because it is close to becoming a liquid. The
temperature and time given to the process is carefully controlled to ensure
a uniform junction of proper depth.
P-type
(c) Diffusion
Junction Removal
Contact Diffusion
Screen-printed solar cells were first developed in the 1970's. As such, they are the
best established, most mature solar cell fabrication technology, and screen-printed
solar cells currently dominate the market for terrestrial photovoltaic modules. The
key advantage of screen-printing is the relative simplicity of the process.
5. Rear Contact
A full aluminium layer printed on the rear on the cell, with subsequent alloying through firing,
produces a back surface field (BSF) and improves the cell bulk through gettering. However, the
aluminium is expensive and a second print of Al/Ag is required for solderable contact. In most
production, the rear contact is simply made using a Al/Ag grid printed in a single step.
The fingers have a spacing of approximately 3 mm. An extra metal contact
strip is soldered to the busbar during encapsulation to lower the cell series
resistance.
Front view of a completed screen-printed solar cell. As the cell is manufactured from
a multicrystalline substrate, the different grain orientations can be clearly seen. The
square shape of a multicrystalline substrate simplifies the packing of cells into a
module.
Buried Contact Solar Cells Technology
The buried contact solar cell is a high efficiency commercial solar cell technology based on a
plated metal contact inside a laser-formed groove. The buried contact technology overcomes
many of the disadvantages associated with screen-printed contacts and this allows buried
contact solar cell to have performance up to 25% better than commercial screen-printed solar
cells. A schematic of a buried contact solar cell is shown in the figure below.
Cross-section of Laser
Grooved, Buried
Contact Solar Cell.
The production sequence for laser grooved buried contact solar cells is shown below.
High efficiency cells cost considerably more to produce than standard silicon cells and
are typically used in solar cars or space applications.
Some of the techniques and design features used in the laboratory fabrication of
silicon solar cells, to produce the highest possible efficiencies include:
1. Closely spaced metal lines, to minimise emitter lateral resistive power losses;
2. Very fine metal lines, typically less than 20 µm wide, to minimise shading
losses;
3. Polished or lapped surfaces to allow top metal grid patterning via
photolithography;
4. Small area devices and good metal conductivities, to minimise resistive losses
in the metal grid;
5. Low metal contact areas and heavy doping at the surface of the silicon
beneath the metal contact to minimise recombination;
6. Use of elaborate metallization schemes, such as titanium/palladium/silver,
that give very low contact resistances;
7. Good rear surface passivation, to reduce recombination;
8. Use of anti-reflection coatings, which can reduce surface reflection from 30%
to well below 10%.
Honda dream, the winning car in the 1996 World Solar Challenge. The
custom made cells for the car are greater than 20% efficient. (Photograph
PVSRC)
A number of cell designs exist which incorporate advanced laboratory features. Two
approaches that have been used by niche markets such as solar cars are the PERL
cells produced at University of New South Wales, and the rear-contact cells
developed at Stanford University and SunPower.
Solar Module Testing Methodologies
2. Spire 240A
3. Autosys InvSun:
3. Insulation Test
Objective: To determine whether the module is sufficiently well insulated
between current-carrying parts and the frame or the outside world.
The Equipment:
Equipment:
The Temperature coefficients can be measured by using the environmental
chamber and sun simulator .
5. NOCT Measurement
Objective: NOCT is defined as the equilibrium mean solar cell junction
temperature within an open-rack mounted module in the following standard
reference environment (SRE):
Tilt angle: 450 from the horizontal
Total irradiance: 800 Wm-2
Ambient temperature: 200C
Wind speed: 1 ms-1
Electrical load: nil(open circuit)
The Equipment:
Out door test bed for mounting the module , pyranometer, ambient
temperature sensor, cell temperature sensor, data acquisition system and
wind speed sensor.
6. Performance at NOCT
Objective: To determine how the performance of the module varies with
load at NOCT (800 Wm-2, 250C cell temperature, with the IEC 60904-3
reference solar spectral irradiance distribution).
The Equipment:
Performance at NOCT is evaluated by using the environmental chamber and
sun simulators.
7. Performance at Low Irradiance
The Equipment:
The Performance at low irradiance is evaluated by using the available sun
simulator by setting the intensity at 200Wm-2.
8. Out Door Exposure Test
Objective: To make preliminary assessment of the ability of the module to
withstand exposure to outdoor conditions and to reveal any synergistic
degradation effects which may not be detected by laboratory tests.
The Equipment:
Out door test bed, for mounting of the module , pyranometer, Temperature
sensor, data acquisition system and arrangement to operate the module near
the maximum power point.
9. Bypass Diode Thermal Test
Objective: To assess the adequacy of the thermal design and relative long
–term reliability of the by-pass diodes used to limit the detrimental effects of
module hot-spot susceptibility.
Equipment:
• Environmental chamber for heating the module to a temperature of 750C ±
50C.
• Temperature probe for measuring and recording the temperature of the
module to an accuracy of ±10C.
• Power supply for applying a current equal to 1.25 times the STC short-
circuit current of the module under test and means for monitoring the flow of
current through the module, throughout the test.
10. Hot-Spot Endurance Test
Equipment:
Set of opaque covers for test cell shadowing in 5% increments and sun
simulator
11. UV Preconditioning Test
Objective: To precondition the module with ultra-violet (UV) radiation
before the thermal cycle/humidity freeze tests to identify those materials and
adhesive bonds that are susceptible to UV degradation.
Equipment:
• UV exposure system to control the
temperature of the module while it is
irradiated by UV light (280-385 nm , at 60
0C ± 5 0C).
Equipment:
• Environmental chambers with automatic
temperature control .
• Power supply for applying a current equal
to the STC peak power current of the
module(s) under test and monitoring the
flow of current through each module during
the test.
13. Humidity Freeze Test
Equipment:
• Environmental chambers with automatic
temperature control and humidity .
• Multimeter to monitor the continuity of the
internal circuit of each module during test.
14. Damp Heat Test
Objective: To determine the ability of the module to withstand the
effects of long term penetration of humidity.
Equipment:
Environmental chamber with humidity and temperature control.
15. Wet Leakage Current Test
Objective: To evaluate the insulation of the module under wet
operating conditions and verify that moisture from rain, fog, dew, or
melted snow does not enter the active parts of the module circuitry,
where it might cause corrosion, a ground fault or a safety hazard.
Equipment:
• A water container for wetting the module
• Spray equipment for keeping the module wet during test
• Insulation tester to measure the insulation resistance.
16. Robustness of Terminations Test
Equipment:
Mechanical load tester which
enables the modules to be
mounted front-side up or front-
side down. The test base shall
enable the module to deflect
freely during the load
application.
Instrumentation to monitor the
electrical continuity of the
module during the test.
18. Hail impact Test
The hail impact test is a mechanical test that verifies that a solar panel is capable
of withstanding the impact of hailstones at a temperature of ~ 4°C. The hail
impact test is an important solar panel quality and safety test as in many parts of
the world, hail can cause major damage to solar panels.
Part-B: PV System Configuration & Components
Identify load
Suitable and
requirement or
shaded free area
power plant size
for power plant
Load Space
PV Technology
Certification selection
Technology
Most important thing Selection according
to choose for Cost to location, climate
performance, quality & power required
and safety Selection of project according
to project cost modules are
accounted 50% cost on hole
projects
Solar Power Generating System
Images
Inverter Batteries
Electronics Combiner Box/
Junction Box
It convert dc electricity into Batteries store the energy
ac to run common generated by the solar The combiner box’s
appliances and equipment. modules. These are special role is to bring the
They can be hybrid or output of several
batteries with higher DOD. solar strings together
regular.
Images
Central Inverter
Simplest architecture
Many strings are connected in parallel forming a PV array,
which is connected to one central inverter
The inverter performs maximum power point tracking and
power conversion.
Less conversion loss
High efficiency
Lowest per watt cost
Ideal for large scale (MW) plants
String Inverters
Voltage Input – The inverter’s DC voltage input window must match the nominal voltage of the
solar array, usually 235V to 600V for systems without batteries and 12, 24 or 48 volts for battery-
based systems.
AC Power Output – Grid-connected systems are sized according to the power output of the PV
array, rather than the load requirements of the building. This is because any power requirements
above what a grid-connected PV system can provide is automatically drawn from the grid.
Surge Capacity – The starting surge of equipment such as motors is not a consideration in sizing
grid-connected inverters. When starting, a motor may draw as much as seven times its rated
wattage. For grid-connected systems, this start-up surge is automatically drawn from the grid.
Frequency and Voltage Regulation – Better quality inverters will produce near constant output
voltage and frequency.
Efficiency – Modern inverters commonly used in residential and small commercial systems have
peak efficiencies of 92 percent to 94 percent, as rated by their manufacturers. Actual field
conditions usually result in overall efficiencies of about 88 percent to 92 percent. Inverters for
battery-based systems have slightly lower efficiencies.
Maximum Power Point Tracking (MPPT) – Modern non-battery based inverters include maximum
power point tracking. MPPT automatically adjusts system voltage such that the PV array operates
at its maximum power point. For battery-based systems, this feature has recently been
incorporated into better charge controllers.
Inverter-Chargers – For battery-based systems, inverters are available with a factory integrated
charge controller, referred to as inverter-chargers. Be sure to select an inverter-charger that is
rated for grid-connection, however. In the event of a grid power outage, use of an inverter-charger
that is not set up for grid-connection would result in overcharging and damaging the batteries,
known as “cooking the batteries.”
Automatic Load Shedding – For battery-based systems, the inverter can automatically shed any
unnecessary loads in the event of a utility power outage. Solar loads, i.e. the loads that will be kept
powered up during the outage, are connected to a separate electrical sub-panel. A battery-based
system must be designed to power these critical loads.
PV System Components: BOS
The mounting structure is the supporting structure that holds the solar
panels or arrays of solar panels to the ground. Mounting structures are
usually made of steel, which is galvanised for protection against
corrosion. Lightweight structures could also be made from Aluminium.
Mounting structures
types
Rooftop mounted
Ground mounted structures
structures
Ground mounted
structures
Ground mounted
structures
Fixed Tilt Solar Racking It can freely adjust tilt angle It’s a automatic tracking
System is applicable to and clearance for different system which can be
install the usual framed seasons. Providing as much single or dual to
module to tilt a certain as a 5-10% increase in improve generation and
angle with the ground yield. Module inclination optimally use the land it
angle can be 10°, 25°, 40° thus becomes
or customized degree imperative to install
trackers.
Comparison of Tracker system over Fixed Tilt System
Rajasthan
Fixed- 1.772 MU/Yr
Tracker-1.995 MU/Yr
% increase-16%
Madhya Pradesh
Fixed- 1.692 MU/Yr
Tracker-1.996 MU/Yr
% increase-17.2%
kWh
Andhra Pradesh
Fixed- 1.622 MU/Yr
Tracker-1.965
MU/Yr
% increase-21%
Tamil Nadu
Fixed- 1.592 MU/Yr
Tracker-1.925
Generation are for MU/Yr
Daily power generation comparison for fixed and single axis tracker 1.1MWp Solar plant % increase-20.9%
Rooftop mounted structures
104
Specifications
IV. Structure:
Corrosion
Aspects to be considered while Thermal Aspects Wind
Mounting to be
designing array mounting Expansion / To be rated for
made from
structure Contraction of maximum expected
corrosion resistant
modules / Structure wind speeds
materials
110
MW Scale PV mounting structures
Array Mounting Structure – Flat RCC Roof
112
Array Mounting Structure – Installation on Slant Roof
113
Array Mounting Structure – Installation on Slant Roof
114
Manual Tilt Aluminium Structure
115
Roof top PV mounting structures
Installation of Isolators
117
Key Balance of System (BoS) Components
118
DC Cables
Use of DC cables:
String cables connecting the
modules in series and to the
array junction box
Array cables connecting the
array junction box to the
SPVRT array
DC isolator
DC inverter cables connecting
the SPVRT array DC isolator to
the inverter
For a system with battery storage:
Connecting battery to inverter
Battery interconnection
119
Array Junction Box / DC Combiner Box
124
Disconnection Devices
125
Plugs, Sockets & Connectors
127
Earthing Standards
128
Types of Earthing
Plate
Earthing
Types Pipe /
Mat
Earthing
of Rod
Earthing Earthing
Strip
Earthing
130
Plate Earthing
References
IS 3043:1987 Clause 9.2.1
page 19
IEEE 80:2000 Clause 14.2 (50)
page 64
131
Pipe / Rod Earthing
References
IS 3043:1987
Clause 9.2.2 page
20
132
Strip Earthing & Mat Earthing
Strip Earthing
Reference – IS 3043:1987 Clause 9.2.3 page 21
Mat Earthing
It is the combination of strip & rod earthing
Reference
IEEE 80:2000 Clause 14.1 (50) page 64 (Laurent & Newmann)
IEEE 80:2000 Clause 14.2 (51) page 65 (Sverak)
133
Earthing & Bonding Arrangement
Functional
earthing of
conductive
non-current
carrying parts
Earthing for
lightning
protection
134
MC 4 Connectors
135
System Monitoring
136
Cable Management at Solar PV Rooftop Array
Virtually no exposed
Lidded Cable Tray Labeled every 2 m
cable
Cable Management at Solar PV Rooftop Array
Equipment marking
Requirements for signs
Identification of a SPVRT
installation
Labeling of SPVRT array and
SPVRT string combiner boxes
Labeling of disconnection devices
Documentation as per IEC 62446
PV System Components: Battery
Voltage: The voltage at that the battery is rated is the nominal voltage at which
the battery is supposed to operate. The so called solar batteries or lead acid grid
plate batteries are usually rated at 12 V, 24 V or 48 V.
Capacity- The term capacity refers to the amount of charge that the battery can
deliver at the rated voltage. The capacity is directly proportional to the amount of
electrode material in the battery.
C-rate- The C-rate is used, which is a measure of the rate of discharge of the
battery relative to its capacity. It is defined as the multiple of the current over the
discharge current that the battery can sustain over one hour.
𝑪𝒃𝒂𝒕 𝑽−𝑬𝒃𝒂𝒕
𝑫𝒐𝑫 = 𝑪𝒃𝒂𝒕 𝑽
For example, a 10 Ah battery that has been drained by 2 Ah has a DoD of 20%. The SoC
and the DoD are complimentary to each other.
Battery Sizing
Battery Capacity (Ah) = Total Watt-hours per day used by appliances x Days of autonomy
(0.85 x 0.6 x nominal battery voltage)
PV System Components: Other Componets
Combiner Box: Wires from individual PV modules or
strings are run to the combiner box, typically located
on the roof. These wires may be single conductor
pigtails with connectors that are pre-wired onto the
PV modules. The output of the combiner box is one
larger two wire conductor in conduit. A combiner box
typically includes a safety fuse or breaker for each
string and may include a surge protector.
The PCU in this system takes During the day, the battery is
These are similar to the priority of charging through charged by the sun. In case the
traditional off grid systems solar as compared to charging current provided by
with one difference: the conventional grid charging thus the panel is not sufficient, the
battery bank is charged by the effectively reducing utility bills battery then is charged by the
solar array as well for the customer grid.
On-Grid Solar Systems
On Grid Systems: Introduction
These are similar to the traditional The inverter converts the DC to In India, there are RPO
off grid systems with one difference: AC and sends it across to the that discoms and
the scale of operation is such that Grid. Individual homes can electricity boards have to
the electricity produced goes directly use this electricity from fulfill thus the impetus on
directly to the grid ie utility scale the grid or also take it directly MW utility power plants
production from the power plant
On Grid Systems: System for Rooftop Installations
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