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HAB
RE 50170
Edition: 03.2014
Replaces: 02.2012
▶ Component series 4X
▶ Nominal volume 1 to 50 liters
▶ Maximum operating pressure 350 bar
Features Contents
▶ Hydraulic accumulator as per Pressure Equipment Ordering code 2
Directive 97/23/EC Instruction manuals and declarations of conformity 3
▶ Bladder material for different application Functional description 4
▶ Use: Technical data 5
– Energy storage for systems with intermittent opera- Application, mode of operation 6
tion Calculation 6
– Energy reserve for emergencies Dimensions 10
– Compensation for leakage Spare parts and accessories 11
– Shock and vibration damping Intended use 19
– Volume compensation for pressure and temperature Safety instructions on hydraulic accumulators 19
changes Legal regulations 19
▶ Certifications Safety devices 20
– CE label (as per Pressure Equipment
Directive 97/23/EC)
– CE + GOST label
– ASME label (as per data sheet 51350)
▶ For information on available spare parts: visit
www.boschrexroth.com/spc
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
HAB – – 4x / 2 G – 2 1 1 1 –
Type
01 Bladder-type accumulator HAB
Nominal volume
02 1 liters 1
2.5 liters 2,5
4 liters 4
6 liters 6
10 liters 10
20 liters 20
35 liters 35
50 liters 50
Series
04 Series 40 to 49 (unchanged installation and connection dimensions) 4X
Container material1)
10 Steel 1
1)
Surface of container inner
11 Steel 1
Certification (acceptance)
13 Acceptance according to 97/23/EC CE
Instructions for use BA
Acceptance in accordance with Gosudarstwenny Standard GOST
CE declarations of conformity
In the languages German, English, French
Bladder material NBR Bladder material ECO
Nominal volume [l] Material number Document number Material number Document number
1 ‒ ‒ ‒ ‒
2,5 R901200940 RA50840060 R901200942 RA50840138
4
6
10 R901200941 RA50840104 R901200943 RA50840153
20
35
50
Functional description
1
Bladder-type accumulator
Bladder-type accumulators consist of a seamless cylindrical
pressure reservoir (1) made of high-strength steel.
Inside the container is an elastic bladder (2) which divides
the accumulator into a gas section and a fluid section.
The bladder is filled with nitrogen via the gas valve (4). to
2 the specified gas pressure p0.
The oil valve (3) is located in the oil port of the bladder-
type accumulator. It closes when the pressure is higher on
3 the gas side than on the fluid side. This prevents the blad-
der from exiting into the oil duct, which would destroy the
bladder.
When the minimum operating pressure is reached, there
should be a small volume of fluid between the bladder and
the oil valve (approx. 10% of the nominal volume of the
hydraulic accumulator). This prevents the bladder from
coming into contact with the valve every time it expands.
Detail X 1 Reservoir
2 Bladder The gas valve (4) consists of a sealing cap (4.1), gas valve
8 4.1 insert (4.2) and gas charging valve body (4.3). These parts
3 Oil valve
4.2 4 4 Gas valve can be exchanged individually.
5 Gas valve support
6 4.3 The type cap (7) contains the technical data and features of
6 Nut
5 the hydraulic accumulator.
7 Type cap
8 Cover cap
Symbol
General
Hydraulic accumulators are hydrostatic devices which are
used to store a certain amount of energy, which they dis-
pense as necessary to the hydraulic system.
Fluids are only compressible to a small extent, while gases
are highly compressible. This difference is the basis for the
operating principle of all gas-charged hydraulic accumulators.
Depending on the design of the separating element, a
distinction is made between bladder-type and diaphragm-
type accumulators”. Hydraulic accumulators essentially
consist of a fluid section and a gas section with a gas-proof
separator element. The fluid section is connected to the
hydraulic circuit.
Technical data
General
Weight See table on page 10
Design Bladder-type accumulator
Installation position Fluid connection socket at bottom, others on request
Mounting style With clamps and console
Ambient temperature range –15 °C to +65 °C
Line connection Screw-in thread
Hydraulic
Nominal volume Vnom l 1 2.5 4 6 10 20 35 50
Effective gas volume Veff l 1.0 2.4 3.7 5.9 9.2 18.1 33.4 48.7
Maximum permissible flow qmax l/min 240 600 600 600 900 900 900 900
Maximum permissible operating pressure pmax bar 350 350 350 350 330 330 330 330
Maximum permissible pressure fluctuation range Δpdyn bar 200 200 200 200 200 200 200 200
Operating pressure and effective volume See calculation on pages 6 to 9
Hydraulic fluid Hydraulic fluid according to DIN 51524; other fluids on request!
Hydraulic fluids temperature range –15 °C to +80 °C (NBR)
(others on request) –35 °C to +80 °C (ECO)
Pneumatic
Filling gas Nitrogen, cleanliness level 4.0, N2 = 99.99% by volume
Gas filling pressure p0 < 2 bar
Applications Pressures
Hydro-pneumatic accumulators have many different pos- The following pressures are key factors in calculating an
sible applications: accumulator:
▶ Energy storage to eliminate the need for pump drive
power on systems with intermittent operation. p0 Gas filling pressure at room temperature and empty
▶ Energy reserve for emergencies, e.g. if the hydraulic fluid space
pump fails. p0 (t) Gas charge pressure at operating temperature
▶ Compensation for leakage. p0 (tmax) Gas charge pressure at max. operating temperature
▶ Shock and vibration damping for periodic vibrations. p1 Minimum positive operating pressure
▶ Volume compensation for pressure and temperature p2 Maximum positive operating pressure
changes.
The following values are recommended to achieve optimum
charge charge utilization of the accumulator volume and a long service life:
▶ p0 (tmax) ~ 0.9 × p1 (1)
V [l]
volume V1 and V2: V2
s2
▶ ΔV ≦ V1 – V2 (3) Available
p0
ΔV
oil volume
The gas volume that can be changed within one pressure
s1
difference is determined by the following equations: V1
p2 =
200
b) In the case of adiabatic transformation, i.e. a rapid bar
change in the gas cushion entailing a change in the
0.9 p2
temperature of the nitrogen, the following applies: =3
00
χ χ χ
▶ p0 × V 0 = p1 × V 1 = p2 ×s V 2 (4.2) ba
r
p
2
=
χ = Ratio of the specific heat of the gas 0.8 40
Ki
0
ba
(adiabatic exponent), in the case of nitrogen = 1.4 r
0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
p1/p2
▼ p0 = 1 to 90 bar
25 7.0
35 2.5
12.0 0.7
4.0
1
6.0
2
30
20 1.5 0.6
3
ar]
4
10.0 2.0
5
[b
6
7
p0
8
5.0
9
25
10
12
0.5
14
3.0
16
18
20
8.0
25
15
30
V [l]
1.5
40
20 4.0
50
1.0
60
0.4
70
80
90
6.0
3.0 2.0
15 10 0.3
1.0
4.0
10 2.0 0.5 0.2
1.0
5 0.5
5 2.0 1.0 0.1
25 7.0
35 2.5
12.0 0.7
4.0
6.0
30
20 1.5 0.6
10.0 2.0
25 5.0
3.0 0.5 0
10
15 8.0 ]
ar
V [l]
1.5
20 4.0
1.0 [b
0.4 p0
6.0 0
2.0 15
15 3.0
10 0.3
1.0
0
4.0 20
10 2.0 0.5 0.2
1.0
5 0.5
0
25
▼ p0 = 1 to 90 bar
25 7.0
35 2.5
12.0 0.7
1
4.0
6.0
2
30
20 1.5 0.6
3
4
10.0 2.0
5
ar
6
[b
7
5.0
8
25
19
p0
120
3.0 0.5
1 4
186
1
15 8.0
20
V [l]
25
4.0 1.5
30
20 1.0
40
0.4
50
60
70
6.0
80
90
3.0 2.0
15 10 0.3
1.0
4.0
10 2.0 0.5 0.2
1.0
5 0.5
5 2.0 1.0 0.1
25 7.0
35 2.5
12.0 0.7
4.0
6.0
30
20 1.5 0.6
10.0 2.0
25 5.0
3.0 0.5
0
15 8.0 10
V [l]
4.0 1.5
20 1.0 0.4
0
ar] 15
6.0 [b
3.0 2.0 p0
15 10 0.3
1.0
0
20
4.0
10 2.0 0.5 0.2
1.0
5 0.5 0
2.0 25
5 1.0 0.1
0
30
Dimensions
ødmax
hmax
SW
a
øe
øf
3000 Nm
35
75
100
1
ø14
200
260
2
1 Clamp
2 Console
3 Rubber support
ring
Securing clamps
▼ Type F1
M
Fry
Fa
Frx
C
D
H
A
S
B
L
9
E
▼ Type F2
M
D
C
A
S
B
L
9
E
1533391011
GB
1533391012
USA
1533391013
Measurement set Material number KR
Consists of 1533391015
RUS
Case (without contents) R901070141
Filling and testing valve 0538103005 Hose l = 5 m 1530712006
D
Pressure gauge (0 to 250 bar) 1537231001 with connection fittings
1 D 2
100 150
1500 2000
2500
1000 200
50
3000
500
psi 3500
bar
1537231001 250
M14 × 1.5 0
Rexroth
l = 2.5 m
W 24.32 × 1/14 in
W 24.32 × 1/14 in
60
W24.32 × 1/14 in
37
W 23 × 1/14 in
52
W 21.8 × 1/14 in
M22 × 1.75
SW32
SW32
SW32
W 24.32 × 1/14 in
W24.32 × 1/14 in
81 79
G 5/8-ISO 228
68
W21.8 × 1/14 in
W 22 × 1/14 in
SW32 SW32
SW32
W 24.32 × 1/14 in
W 24.32 × 1/14 in
W 24.32 x 1/14 in
45
81 61
G5/8-ISO228
G 3/4-ISO 228
SW36
SW32 SW32
Country 1533391010 1533391011 1533391012 1533391013 1533391014 1533391015 R900034782 R900708208 R901070776
Brazil x
Bulgaria x
China x
France x
Greece x
United Kingdom x
India x
Italy x
Japan x
Canada x
North Korea x
South Korea x
Malaysia x
Mexico x
Romania x
Russia x
Spain x
Saudi Arabia x
Singapore x
Taiwan x
Turkey x
USA x
Other countries on request
øD5±0.3
D2
øD4
R2
L2
SW
L
R1
18
D1
ø46±0.3
øD3
Safety block acc. to ISO 228 Dimensions [mm] Material number Part number
D1 MA [Nm] D2 MA [Nm] L L2 øD3 øD4 øD5 SW socket piece complete with seals R1 and R2
D2
øD4
R2
L2
SW
H
D1
øD3
Nominal acc. to ISO 228 acc. to ISO 228 Dimensions [mm] Material number Part number
volume [l] D2 MA [Nm] D1 MA [Nm] H L2 øD3 øD4 SW socket piece complete with seal R2
øD2
D4
R2
L2
SW
H
D1
øD3
Nominal acc. to ISO 228 acc. to ISO 228 Dimensions [mm] Material number Part number
volume [l] D2 MA [Nm] D1 MA [Nm] H L2 øD3 øD4 SW socket piece complete with seal R2
1
4
110
7/8 -14UNF
G1/4
1 Series 40 Series 41
2
5 2.1 2.2
M50 × 1.5 6
3.1 3.2
10
4.1 4.2
7/8 -14UNF
Spare parts
10 30 40
Spare bladder with gas valve 41 and seal set Oil valve kit consisting of Retaining ring
Accumulator size NBR ECO retaining ring and oil valve
Series 41 Series 40
ø7.8 VG8
1 4
10
2 5
5a
40
30
Rexroth bladder-type accumulators HAB..-4X are designed Hydraulic accumulators are pressure vessels and are sub-
for installation in hydraulic drive systems in stationary ject to the national specifications and regulations appli-
machines and systems. cable at the place of installation.
In mobile application or application in which acceleration In Germany the Ordinance on Industrial Safety and Health
forces act on the bladder-type accumulator during intended (BetrSichV) applies.
operation, use is only permitted with the prior approval of Special stipulations are to be observed in shipbuilding,
the responsible Bosch Rexroth product manager. Please aircraft construction, mining, etc.
contact the Technical Sales department. Equipment is designed, manufactured and tested in accor-
Rexroth bladder-type accumulators HAB..-4X are not dance with the appendices of EN 14359. Installation, fitting
intended for private use. and operation are governed by the "Technical Regulations
Note! for Pressure Vessels".
They must not be used in explosive environments in Note!
accordance with directive 94/9/EC (ATEX). All vessel classes shall be protected by a pressure-relief
valve according to directive 97/23/EG.
Safety devices
6 5
S M1 M2
P T
3 2 4
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent. The data specified
97816 Lohr am Main, Germany above only serve to describe the product. No statements concerning a
Phone +49 (0) 93 52 / 18-0 certain condition or suitability for a certain application can be derived from
Fax +49 (0) 93 52 / 18-23 58 our information. The information given does not release the user from the
documentation@boschrexroth.de obligation of own judgment and verification. It must be remembered that our
www.boschrexroth.de products are subject to a natural process of wear and aging.