Optimax HE PLUS

Condensing Combi Boilers (31C and 38C)

System Boilers (18S, 25S and 35S)
Open Vent Boilers (18OV and 25OV)
 Ferroli is one of Europe’s leading
manufacturers of heating solutions
for the home, commercial and
industrial premises. We pride
ourselves on using the latest
technological advances with
optimum energy efficiency and
environmental protection. This
means that if your choose a new
Ferroli high efficiency condensing
boiler for your home, you can be
assured that you have chosen
one of the most efficient ways to
generate heat and hot water.

We also understand that reliability

is your number one concern and this
is why we are proud to provide you
with the further reassurance of our
market-leading 5-year guarantee on
the Optimax PLUS range of boilers.

Reliability reassurance with

2
 FREE WITH EVERY
FERROLI BOILER

Designer Engineer

Manufacturer Trainer

Customer Service

EXPERTISE
Ferroli offers a complete SPECIFICATION AND SERVICE AND SPARES
one stop shop solution. TECHNICAL SUPPORT With a national team of dedicated
Installers, merchants, specifiers and engineers across the UK, Ferroli
Ferroli pride themselves
developers can call Ferroli’s technical endeavour to provide support to installers
on being able to offer support team at any stage for and home owners alike when need
much more than simply technical support or specification arises. Be that a repair or annual service,
high specification, value guidance. For assistance please our aim is to ensure your Ferroli boiler
call 08715 592924. works efficiently for years to come.
for money products.
They aim to provide Ferroli engineers carry a comprehensive
our customers with an stock of spare components to ensure
unbeatable knowledge, first fix where possible. Furthermore
we also have a nationwide network
support and service
of Ferroli Spare Part Stockists.
that extends beyond To book a service call please
the sale of the product. call 08715 592924.

Calls to this number are charged at 8 pence per minute from BT landlines. Calls from mobile networks may be considerably more. 33
 Optimax HE PLUS
31C and 38C Combi boilers

Combi boilers The OPTIMAX HE range was one of the first boilers to market with a leading
are highly 5 year guarantee such was our confidence in its high specification and reliability.
economical,
only providing Ultra-low NOx emitting, high efficiency rated Optimax HE PLUS boilers provide
the hot water a perfect solution for any domestic application. Furthermore, Ferroli operate a
required instantly program of continuous improvement on all products which ensures the
on demand and Optimax HE PLUS boilers maintains its high standards of quality and continues
therefore remove to provide cutting edge technology without compromising the environment.
the need for a
hot water storage
tank at the
Features and Benefits
premises.
It is therefore High efficiency condensing boilers providing cost saving benefits
en
e r g y s a v i ng
no surprise NOx Class 5+ rated for high environmental performance
that combi Stylised casing with simple aesthetics
boilers have
become the
UK’s best YEAR*
5 High density foam lining for reduced operational noise

Built-in by pass for quicker installation and assurance of minimum flow rates through the
GUARANTEE heat exchanger at all times
selling boiler.
Integral filling loop as part of the boilers valve assembly for easy installation

Easily removed single piece case for easy access during installation/maintenance

Full diagnostic software and easy to use controls with LCD

Built-in weather compensation software

Optional built-in 7 day/week digital timer

Complete with Pre wired cable

5 year manufacturers parts and labour warranty* for total peace of mind and reassurance

4
Technical specifications CONDENSING COMBI BOILERS

31C 38C
Ferroli Product Codes 0M4F6IGA 0M4F7IGA
NOx Emissions Class (mg/kWhr) 5+ (23) 5+ (22)
Energy marking rating (92/42 EEC directive) #### ####
SAP 2009 annual/2005 seasonal efficiency % 89.0/90.4 89.3/90.5
Output Max/Min
Heat input kW 25.2 5.3 30.8 6.5
Useful heat output 80°C – 60°C kW 24.6 5.2 30.2 6.3
Useful heat output 50°C – 30°C kW 26.6 5.7 32.5 6.9
Central heating
Maximum operating temperature ºC 90 90
Operating pressure central heating Max. bar 3 3
Min. bar 0.8 0.8
Expansion vessel capacity litres 8 10
Expansion vessel pre-fill pressure bar 1 1
Boiler water content litres 1.5 2.0
DHW
Maximum DHW production ∆t 25°C l/min 17.6 21.6
∆t 30°C l/min 14.7 18.0
∆t 35°C l/min 12.6 15.4 Photograph shows
Optional Timer fitted.
Operating pressure DHW Max. bar 9 9
Min. bar 0.25 0.25
Dimensions, weights, fittings
Height
Width
mm
mm
700
400
700
450 Low NOx
Depth
Weight (empty)
mm
kg
330
37
330
42
(22mg/kWhr)
Fittings
Gas fitting mm 22 22
Central heating fittings mm 22 22 The Ferroli Optimax
DHW circuit fittings mm 15 15
Power supply
HE PLUS boilers are
Max power input W 130 140 suitable for almost
Power supply voltage/frequency V/Hz 230V/50Hz 230V/50Hz
any application.
Index of protection IP IPX5D IPX5D
Maximum equivalent flue lengths The size of boiler you
Max horizontal flue length 60/100mm Ø m 5 5 require depends on:
Max vertical flue length 60/100mm Ø m 6 6
• The size of your property
Max horizontal flue length 80/125mm Ø m 14 14
Max vertical flue length 80/125mm Ø m 15 15 • Your hot water requirements
Total equivalent length two pipe 80mm Ø m 75 55
Max Pluming Kit flue length 60/100/60mm Ø m 6 5

Filling loop Yes Yes

Hanging bracket Yes Yes
* Excludes The Republic of
Concealed pipe jig (optional) Yes Yes Ireland. UK Guarantee is subject
to terms and conditions –
Pre-wired mains cable supplied Yes Yes
please refer to the document
Programmer/clock digital 7 day/week (optional) Yes Yes enclosed with the boiler or
contact our service department
Guarantee* 1+4 1+4 for further information.

5
 Optimax HE PLUS
Wall mounted Open Vent and System boilers
Ferroli boilers
compatible with
renewable
technologies

Ultra-low NOx emitting,

High efficiency rated
condensing Optimax HE
PLUS boilers provide a
perfect solution for any
domestic application.
Built to Ferroli’s high
quality and cutting
edge technology.
Features and Benefits
All Optimax HE PLUS
Choice of Open Vent or System boilers suitable for any domestic heating and
System and Open Vent
hot water requirements
boilers have been
Available for Natural Gas or to be converted for use with LPG
specially designed to
en
be fully compatible e r g y s a v i ng Outputs from 18kW to 35kW for accurate sizing to suit the application

with renewable High efficiency condensing boilers providing cost saving benefits
technologies. NOx Class 5+ rated for high environmental performance
Incorporated into the
system they will work
5
YEAR*
18OV model sized to easily fit in a standard kitchen wall unit
Fully compatible and ready to work with renewable energy products such as Solar
in tandem with any GUARANTEE
Boilers ideally matched with the Ferroli Aquacyl and Aquasol XS range of
solar or heat pump
stainless steel cylinders
installation providing
Stylised casing with simple aesthetics
efficient and effective
High density foam lining for reduced operational noise
supplementary support.
Easily removeable single piece case for easy access during installation/maintenance
Full diagnostic software and easy to use controls with LCD
All models are compact and light
Domestic Hot Water

5 year manufacturers parts and labour warranty* for total peace of mind
Expansion
Vessel and reassurance
Solar
Pump Collectors
Station * Excludes The Republic of Ireland. UK warranty is subject to terms and conditions – please refer to the document enclosed with the boiler
or contact our service department for further information.
Expansion Vessel
Twin Coil
Cylinder

Boiler Central Heating Output

Econcept 51A
If a greater boiler output is required for large domestic or light
commercial applications, then the Ferroli Econcept 51A wall mounted
boiler can be considered. Up to five units can be connected together
to create up to 250kW output in cascade operation.
Please see individual Econcept brochure for more details.

6
 1. PRE-MIX FAN ASSEMBLY 5. PUMP (SYSTEM MODELS ONLY)
The pre-mix fan is extremely quiet in operation and in The pump provided comes complete with 1
conjunction with our down-firing ceramic burner ensures automatic air vent, drain valve and pressure relief
the most efficient process of combustion possible. valve incorporated in the attached manifold.

2. CERAMIC PLAQUE BURNER 6. CONTROLS/USER INTERFACE

Unlike many condensing appliances the Optimax HE PLUS
allows viewing of the flame through a conveniently
positioned window within the combustion cover.
The Ceramic Plaque Burner provides the optimum in clean
burn technology, ultra-quiet with spark generated ignition,
which being an extremely reliable and proven system gives
peace of mind for the end user.
3. CLIP-ON SENSORS
Negative Temperature Co-efficient sensors (NTC) are dry
clip-on style. This helps to prevent premature failure from
system contamination. In the unlikely event of a sensor failure,
they can easily be changed without draining down the boiler.
4. PRIMARY ALUMINIUM HEAT EXCHANGER
Designed and built within our “State of the Art” research and
development department in Northern Italy. This aluminium
heat exchanger ensures proven reliability and energy efficiency
in conjunction with standard heating system design.
All Optimax HE PLUS boilers are fitted with a
multifunctional, simple to use interface with
Installer programming access. 2
7 CONDENSATE SYPHON 3
The boilers contain an internal condensate trap
which can be connected direct to the internal
soil pipe or waste system.
4
8 240V RELAY
240V switch live control systems can be connected
direct to the boiler due to an integral relay.
Typical control wiring diagrams are provided in the
installation manuals.
9 EXPANSION VESSEL (SYSTEM MODELS ONLY)
All system boilers come with integral expansion
vessel. Vessel capacities are as shown in the
technical specifications below.

Technical specifications 6
SYSTEM OPEN VENTED
18s 25s 35s 18ov 25ov
Ferroli Product Codes 0M7O3IGA 0M7O4IGA 0M7O7IGA 0M7Q3IGA 0M7Q4IGA
NOx Emissions Class (mg/kWhr) 5+ (19) 5+ (23) 5+ (22) 5+ (19) 5+ (23) OV Boiler Version Shown
Energy marking rating (92/42 EEC directive) #### #### #### #### ####
SAP 2009 annual/2005 seasonal efficiency % 89.4/90.5 89.1/90.5 89.4/90.6 89.4/90.4 89.1/90.5
Output Max/Min
9
Heat input kW 18.0/3.0 25.2/5.3 34.8/6.5 18.0/3.0 28.0/8.3
Useful heat output 80°C – 60°C kW 17.7/2.9 24.6/5.2 34.2/6.3 17.7/2.9 24.7/7.3 5
Useful heat output 50°C – 30°C kW 19.0/3.2 26.6/5.7 36.7/6.9 19.0/3.2 26.4/8.0 7
Central heating
Maximum operating temperature ºC 95 95 95 85 80 8
Operating pressure central heating Max. bar 3 3 3 3 3
Min. bar 0.8 0.8 0.8 0.3 0.3
System Boiler Pump
Expansion vessel capacity litres 7 8 10 N/A N/A
Expansion vessel pre-fill pressure bar 1 1 1 N/A N/A
Boiler water content litres 1.0 1.5 2.0 1.0 1.5
Dimensions, weights, fittings
Height (mm) 700 700 700 630 630
Width (mm) 320 400 450 320 400
Depth (mm) 300 330 330 280 280
Weight (kg)
Fittings
31 36 41 19 27
Low NOx
Gas fitting
Central heating fittings
mm
mm
22
22
22
22
22
22
22
22
22
22
(19-23/kWhr)
Power supply
Max power input W 115 115 140 50 50
Power supply voltage/frequency V/Hz 230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz
Index of protection IP IPX5D IPX5D IPX5D IPX5D IPX5D
Ferroli also supply
Maximum equivalent flue lengths
Max horizontal flue length 60/100mm Ø m 5 5 5 5 5 a range of Aquacyl
Max vertical flue length 60/100mm Ø m 6 6 5 6 6
Max horizontal flue length 80/125mm Ø m 15 15 15 15 15
single and twin coil
Max vertical flue length 80/125mm Ø m 16 16 15 16 16 unvented domestic
Total equivalent length two pipe 80mm Ø m 95 95 55 95 95
hot water cylinders to
Filling loop No No No No No provide a complete
Hanging bracket Yes Yes Yes Yes Yes
Pre-wired mains cable supplied Yes Yes Yes Yes Yes
heating and hot
Guarantee* 1+4 1+4 1+4 1+4 1+4 water solution.
 Flues

E
I

C A A
A D
S A
B
A B B
N F
B M
C
A
D
F
P O L K

Accessories Manufacturers Ref

Essential to the boilers’ operation is the A Flue Std Horizontal 60/100mm Ø – nominal length 1m 041025G0
availability of fresh, clean air and the ability
B Flue Extension 60/100mm Ø – nominal length 1m 1KWMA56U
to dispose of combustion products. These
C Elbow 45°– 60/100mm Ø 1KWMA64A
are achieved through the installation of a
D Elbow 90°– 60/100mm Ø 1KWMR81U
flue which provides ducts to the outside
of the premises. E Flue Vertical Termination 60/100mm Ø 1KWUK356
F Appliance Adaptor for Vertical Flue 60/100mm Ø 041002X0
To optimise safety and performance, Ferroli G Bracket – Flue Support 100mm Ø 1KWMR46A
flues must always be used with Ferroli boilers. H Roof Flashing Plate – Flat Roof Ø 1KWMA81U
Ferroli have a comprehensive range of I Roof Flashing Plate – Pitched Roof Ø 1KWMA82U
accessories to suit complex installations and J Pluming Kit – 60/100/60mm Ø 041042G0
to enable the extension of flue lengths. The
K Appliance Adaptor (Pair) for Twin 80mm Ø 041039X0
diagram above shows typical flueing options.
L Flue Extension 80mm Ø – nominal length 1m 1KWMA83A
M Elbow 45°– 80mm Ø 1KWMA65A
CLEARANCES
N Elbow 90°– 80mm Ø 1KWMA82A
A 2.5cm (minimum) O Terminal (Air Intake) for Twin 80mm Ø Horizontal 1KWMA85A
B 20cm (minimum)
C 30cm (minimum)
P Terminal (Flue Exhaust) for Twin 80mm Ø Horizontal 1KWMA86A
D 60cm (minimum) Q Bracket – Flue Support 80mm Ø 1KWMR48A
via an openable panel
R Flue Vertical Termination Twin Connection 80mm Ø 1KWMA84U

Please contact Ferroli Sales for other 80/125 mm Ø flue options and accessories not shown.
C
Note For non standard flue lengths over 1m a fall of 3mm (or preferably greater) per metre
length should be incorporated back to the boiler. Consult manufacturers Installation Instructions
for full guidance and options for flueing.
A A

Boiler Control and Accessory Options: Manufacturers Ref

Digital (Wireless R/F) Programmable Thermostat 30800009
Electro – Mech (Wireless R/F) Programmable Thermostat 30800013
B
External Compensator (Optimax HE PLUS Combi only) 39803780
Digital (Built-in) Programmer 013001X0
D
S Back Plate – Concealed Pipe work jig (25S and 31C) 046007G0
S Back Plate – Concealed Pipe work jig (35S and 38C) 046008G0

8 8
Flue terminal positions
P
P

Likely flue positions requiring

a flue terminal guard

Q
Q

N
N
D E
D,E
M
M

C
C
I I I I Q
Q

F
F J
B B
K
J,K
LL
A A
GG H
H H
H
I I

Flue terminal positions mm Notes

A Directly below an opening, air brick, opening windows etc. 300 In addition, the terminal must not be nearer than
B Above an opening, air brick, opening windows etc. 300
300mm to an opening in the building fabric formed
for the purpose of accommodating a built-in element
C Horizontally to an opening, air brick, opening windows etc. 300
such as a window frame.
D Below gutters, soil pipes or drain pipes 75
E Below eaves 200 Condensing terminal positions: If the flue is to be
F Below balconies or car port 200 terminated at low level, then the potential effect of
the plume must be considered.
G From a vertical drain pipe or soil pipe 150
H From an internal or external corner 100 The plume should not be directed:
I Above ground roof or balcony level 300 – across a frequently used access route
J From a surface facing the terminal 600 – towards a window
K From a terminal facing the terminal 1200 – across a neighbouring property
L From an opening in the car port (ie.door, window) into the dwelling 1200
For more information on terminal positions please
M Vertically from a terminal on the same wall 1500 contact our technical department.
N Horizontally from a terminal on the same wall 300
O From the wall on which the terminal is mounted N/A The distance from a fanned draught appliance
P From a vertical structure on the roof 150 terminal installed parallel to a boundary may not
be less than 300mm in accordance with the
Q Above intersection with roof 300
diagram below.

Terminal 300 min

Assembly

Top View
Rear Flue

Electro – Mech (Wireless R/F) Digital (Wireless R/F) Radio Thermostat Clock Receiver Property
Programmable Thermostat Programmable Thermostat (c/w external mounting and cable) Boundary Line

9
 Heating homes and hot water efficiently, cost effectively and environmentally
friendly is high on everyone’s agenda in the current climate. Choosing the right
products is a good start but its also about the way we use the energy we
generate and more importantly, the way we retain it. Here we offer our advice
on making the right choices for optimum energy efficiency across the home.

Energy Efficiency Advice/Tips

Install energy efficiency appliances and products throughout the home
• Home owners will save money on fuel bills, when replacing older boilers with
a new high efficiency condensing appliance as new boilers adjust automatically
to ensure optimum efficiency from the energy being used.
• Installing energy efficient light bulbs will also aid energy efficiency.

Choose the right type of boiler for the size of property

• For larger homes, open vent or system boilers combined with storage cylinders
provide one of the most cost effective ways to a larger amount of domestic hot
water. However Combi boilers provide a highly efficient and effective solution for
smaller households as they only heat water on demand. Therefore there is no
wasted energy heating excess water.

Think about how you use your energy

• A correctly sized system is always important for energy efficiency. A system
should be able to suit the needs of a household without the need for regular
overrides of the programmed timings.
• Taking showers instead of baths utilises 40% less water. Most modern showers
heat water on requirement saving energy and cost.
• Wash clothing in full loads rather than half loads.

Insulate to preserve heat

• Small things like lagging pipes, adding additional loft insulation, ensuring your
cylinder is insulated, adding cavity wall insulation, installing double glazed
windows and doors, even closing curtains and tucking them behind radiators
(where possible) so the heat is convected into the room (rather than towards
a cold window) all benefits a homes energy efficiency.

Don’t waste energy – small things can add up to big savings!

• Thermostatic valves on radiators are another good way to save energy as they allow
for individual rooms to be temperature controlled and therefore can reduce heating
bill by saving unnecessary heating of rooms which are occupied less often.
• Only boil the water you need.
• Don’t leave appliances switched on standby.
• Cook with lids on saucepan’s and match the size of pan used to the cooker ring size.
• Turn off lights when you leave a room.

Further advice can be found at www.energysavingtrust.org.uk or free phone 0800 512012.

Grants to enable the upgrade of a household may also be available (subject to criteria) via
the governments warmfront scheme run by the EAGA partnership – see www.eagagroup.com
or free phone 0800 316 6011 for more information.

10
USEFUL RESOURCES
HHIC
The Heating and Hot Water Industry Council is a member organisation committed to supporting and promoting the
UK domestic heating and hot water industry. www.centralheating.co.uk

THE ENERGY SAVINGS TRUST

en
The Energy Savings Trust is a non-profit organisation that provides free impartial advice to help consumers save money,
er g y s a v i ng
find grants and fight climate change by reducing carbon emissions from their homes. www.energysavingstrust.org.uk

THE CODE FOR SUSTAINABLE HOMES

The Code for Sustainable Homes measures the sustainability of a new home against nine categories of sustainable
design, rating the ‘whole home’ as a complete package. www.communities.gov.uk/thecode

THE LOW CARBON BUILDINGS PROGRAMME

Introduced by the BERR, the Low Carbon Buildings Programme provides grants for the installation of micro generation
technologies in a range of buildings to include households, community organisations, public, private and the non profit
sectors. www.lowcarbonbuildings.org.uk

11
 Ferroli Limited
Ferroli have been producing heating appliances
and equipment since the 1950s. Today, the ultra-
modern factories in Europe, employ over 2,500
people and produce a wide range of wall hung,
cast iron and welded steel boilers, making Ferroli
one of the largest and most successful heating
appliance manufacturers in the world.

Ferroli Domestic Boilers

Offering gas wall mounted units with outputs
up to 50kW, Ferroli’s stylish, compact domestic
boilers provide maximum comfort with minimal
fuel usage. With a choice of conventional,
condensing and combi technologies, there’s
a boiler to match the heating and hot water
requirements of every home.

Ferroli Commercial and Industrial Boilers

Your local Ferroli stockist
Ferroli commercial boilers for pressure jet oil,
forced air gas or dual-fuel are factory matched
with high efficiency burners to provide outputs
up to 12,350kW, while meeting the strictest
emissions demands.

Ferroli Renewable Energy Products

Ferroli are meeting the demands for Renewable
Energy technologies. From domestic air source heat
pumps (ASHP) to both drain back and
pressurised solar systems; Ferroli has the system
to suit the most popular renewable energy system
options.

Ferroli Spares
The popularity of Ferroli as first choice for both
domestic and commercial installations means
that heating parts stockists offer readily available
spares for Ferroli boilers. Ferroli have a UK based,
Ferroli Limited fully-stocked warehouse enabling same-day
Lichfield Road, Branston Industrial Estate despatch of just about any part needed to keep
Burton on Trent, Staffordshire, DE14 3HD your Ferroli boiler running.

Sales t: 08715 592920 e: sales@ferroli.co.uk

Servicing t: 08715 592924 e: service@ferroli.co.uk Ferroli Service
Once the normal guarantee period on our
Technical t: 08715 592927 e: technical@ferroli.co.uk
boilers has expired, coverage can be extended
Training t: 08715 592932 e: training@ferroli.co.uk cost effectively with a choice of Ferroli service
contracts to suit your budget.
www.ferroli.co.uk

Calls to these numbers are charged at 8 pence per minute from BT landlines.
Ferroli Training
Calls from mobile networks may be considerably more.
Well-trained installers are the key to a safe
and efficient heating system. Ferroli run training
Whilst every effort is taken to ensure the accuracy of the information contained within the courses within purpose-built facilities for
brochure, the details are offered in good faith and Ferroli Ltd. accepts no liability for matters
everyone concerned in the installation and
arising as a result of errors and/or omissions.
The information in this brochure was correct at the time of printing, however specifications
servicing of Ferroli’s range of boilers.
and designs may be changed owing to Ferroli’s policy of continuous product research and
development. The technical specifications in the product instruction manual supersedes
and should always be referred to during installation and maintenance.
Reproduction of this publication, or any part, is not permitted without the written consent
of Ferroli Ltd. Please contact our Marketing Communications via marketing@ferroli.co.uk for
further information. The statutory rights of the consumer are not affected.

COMBI/V2/1110 Produced by GS2 Design/JDA