ViewSonic PJD5122 PDF

Service Manual
ViewSonic PJD5122
Model No. VS13308
DLP Projector
(PJD5122 SM Rev. 1a Apr. 2010)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
Copyright
Copyright© 2010 by ViewSonic Corporation. All rights reserved. No part of this publication may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents
hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further,
ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents
hereof without obligation of ViewSonic to notify any person of such revision or changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.
Revision History
Revision SM Editing Date ECR Number Description of Changes Editor
1a G G 04/07/10 All content on this SM had approved by PE, Gloria. Sophia Kao
ViewSonic Corporation 1 Confidential - Do Not Copy PJD5122

Content Index
Introduction......................................................................................................................... 3
Important Service Information............................................................................................... 3
Safety Notice ........................................................................................................................ 3
General Descriptions.......................................................................................................... 3
Product Overview ............................................................................................................... 4
Specifications........................................................................................................................ 4
Packing............................................................................................................................... . . 9
Level 1 Cosmetic / Appearance / Alignment Service ..................................................... 1 2
Visual Inspection & Cleaning .............................................................................................. 1 2
Software/Firmware Upgrade Process ................................................................................. 1 7
Adjustment / Alignment Procedure ..................................................................................... 2 1
Disassembly/Assembly.................................................................................................... 5 5
Exploded View.................................................................................................................... 5 5
Module 1 –Total Exploded View.......................................................................................... 5 5
Module 2 –ASSY UPPER CASE ........................................................................................ 5 7
Module 3 –ASSY LOWER CASE........................................................................................ 5 8
Disassembly SOP............................................................................................................... 6 0
Level 2 Circuit Board and Standard Parts Replacement ............................................... 6 5
Block Diagram .................................................................................................................... 6 5
Troubleshooting .................................................................................................................. 6 6
Level 3 Component Repair to Circuit Boards................................................................. 7 3
Appendix 1 – Screw List /Torque..................................................................................... 9 0
Appendix 2 –Recommend Spare parts List .................................................................... 9 2
Appendix 3 -- Timing, Characteristics of inputs/outputs, Interface Character,
Power Supply Specification..................................................................... 9 3
Appendix 4 – Keyboard and Remote Control keys........................................................ 9 8
Appendix 5 -- IR Code, RS232 Command, and factory menu ....................................... 1 0 1
Appendix 6 – DDC Table (EDID FILE).............................................................................. 1 0 5

Introduction
This section contains general service information, please read through carefully. It should be
stored for easy access place.
Important Service Information
Safety Notice
1 Make sure your working environment is dry and clean, and meets all government safety
requirements.
2 Ensure that other persons are safe while you are servicing the product.
3 DO NOT perform any action that may cause a hazard to the customer or make the
product unsafe.
4 Use proper safety devices to ensure your personal safety.
5 Always use approved tools and test equipment for servicing.
6 Never assume the product’s power is disconnected from the mains power supply. Check
that it is disconnected before opening the product’s cabinet.
7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).
Follow ESD safety procedures while handling these parts.
8 Some products contain more than one battery. Do not disassemble any battery, or
expose it to high temperatures such as throwing into fire, or it may explode.
9 Refer to government requirements for battery recycling or disposal.
General Descriptions
This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards

Product Overview
The Projector consists of the DLP projector controller, Lamp controller, Power supply system,
and the system cooling controller. The DLP controller captures the digital PC data and video
data and converts them into the DMD display device. The lamp controller controls the lamp’s
power and synchronizes its frequency with color display sequence. Power supply unit
controls the AC line power factor and converts primary voltage to secondary low voltage for
digital board. The system cooling controller drives the airflow to cool the lamp’s heat and
electrical component’s heat.
Specifications
Tested under 60” (diagonal) image size with Wide

1.0 Optical Performance
projection lens position unless other specified.
1.1 ANSI Brightness Minimum 2000 Lumens
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity Minimum 55%
1.2.2 JBMA Uniformity Minimum 70%
1.2.3 Upper-Down
0.5~2
unbalance
1.2.4 Left-Right
0.6~1.67
unbalance
1.3 Contrast Ratio
1.3.1 ANSI Contrast Minimum 150:1
1.3.2 FOFO Contrast Minimum 1800:1
1.3.3 Dynamic C/R Minimum 2000:1
1.4 Light Leakage
<0.5 lux compared to center point within 60” (Diagonal at
2.3m,Wide) image size. Note: This light leakage in Active
1.4.1 Light Leakage in
area is only described as the spot light with obvious shape.
Active Area
It is not included the uniformity difference of the projector for
black pattern.
1.4.2 Light Leakage out of
Active Area <0.50 lux with 60”~80“(Diagonal at 2.3m,Wide) image size
(Except DMD Defect)
Reference meter: Qisda Lab CS1000 Spectroradio Meter
1.5 Color
(S/N: 00370975) (Spec will be confirmed at PVT stage)
X Y
1.5.1 White 0.313±0.04 0.369±0.04
1.5.2 Red 0.646±0.04 0.342±0.04
1.5.3 Green 0.349±0.04 0.589±0.04
1.5.4 Blue 0.142±0.03 0.095±0.03
1.6 Color Uniformity X Y

1.6.1 White 0.040 0.040
1.6.2 Red 0.040 0.040
1.6.3 Green 0.040 0.040
1.6.4 Blue 0.040 0.040
1.7 Color Gamut typical 55% compare NTSC
2.0 Image Quality
2.1 Throw Ratio 52.5”±3% Diagonal at 2m,Wide
2.2 Zoom Ratio (tolerance
1.1±2%
applied)
2.3 Distortion
2.3.1 Keystone Distortion <1.0%
2.3.2 Vertical TV
<1.0%
Distortion
|A,B| <=3mm, |C|<=2.5 mm with 60” image size(Adhere to
2.3.3 Screen distortion
Appendix A8)
2.4 Projection Offset 110% ±5%
2.5 Focus Range
2.5.1 Visible Range 1~8 m
2.5.2 Clearly Focus
1.5~6 m(Spec. defined as item 2.6)
Range
2.6 Focus
(1) If pattern can be uniformly focused (not worse than Limit
2.6.1 区 Pattern Sample), then pass!
(2) If it’s difficult to judge, then check 2.6.2
Defocus: R<=3.5; G<=3.5; B<=3.5 pixel
2.6.2 Defocus and Flare Flare: R<=4.0; G<=4.0; B<=4.0 pixel
Slight flare is not counted as flare.
Adjust focus from near to far until one corner clear,
2.6.3 Focus unbalance
difference less than 50 cm
Center of
All other area
60”diagonal area
2.7 Lateral Color R-G <2/3 <1
G-B <2/3 <1
R-B <1 <1
2.8 Image Quality
2.8.1 DMD Image Quality
2.8.2 Image Imperfection
1. When RGB value of content input is smaller
than 20%, system will automatically switch to Eco mode, if
RGB value is greater than 60%, the projector will back to
Normal mode.
2. When DCR function turns on, lamp mode function is
2.9 Dynamic Contrast Ratio
grayed out to disable; when DCR function turns off, lamp
(DCR)
mode would return to setting value.
(Viewsonic agreed to take reliability and noise impact
caused by DCR function, but detailed specification of DCR
above would be finalized to suitable for reducing reliability
and noise impact by Qisda after PVT sample)

2.9-2 Lamp Type Phoenix SHP E20.6 220W DC Lamp
3.0 Mechanical Specification
3.1 Dimensions 264 x 225 x 96.4 mm (L x W x H)
3.2 Weight <2300g
3.3 Security Slot Kensington compatible slot 200N break away force
3.5 Lens Cover Lens Cover
Fast adjustable foot in front, Adjustable foot and Fixed foot
3.6 Feet
in rear. foot Tilt:0-6∘,right/left: +2.2∘/-0.5 ∘
4.0 Packaging Detail refer to Packing section
4.1 Outside Dimensions 380 x 191 x 324mm (L x W x H)
4.2 Weight <4000 g
40 feet container 2232 sets, 20 feet container 1080sets
4.3 Transportation
By air(A pallet ) 72 sets (B pallet ) 48 sets
5.0 Thermal Specification Mechanical component temperature at ambience 0~40° C
Normal surface: @ 25° C
5.1 Surface held or Metal < 60°C; Plastic<65°C
touched for short periods Bottom surface: @ 25° C
Metal < 60°C; Plastic<65°C
Metal Plastic
5.2 Surface which may be
touched <65°C, except around
<70°C
ventilation*
5.3 Exhaust Air <95°C around ventilation holes
6.0 Environmental
Operating 0~40°C, without condensation
6.1 Temperature
Storage -20~60°C, without condensation
Operating 10~90%RH, without condensation
6.2 Humidity
Storage 10~90%RH, without condensation
Normal mode: 32dBA @ 25°C
Typical
Eco mode: 26dBA @ 25°C
6.3 Audible Noise Level
Normal mode: 34dBA @ 25°C
Maximum
Eco mode: 28dBA @ 25°C
Operating Altitude :
0~6000ft, 35°C~5°C
6000ft~10000ft, 25°C~5°C must be operational and
reliability decrease is acceptable*
6.4 Altitude * Note: not guarantee Power, Ballast, DMD and Lamp life.
Storage:
0~40000ft sea level (-20°C to 30°C)
Max altitude in 60°C : 0~6500ft
Max temperature in 10000ft : 53°C
CB, GS, UL, Argentina TUV, GOST-R,
Safety
Hygenic, Ukraine, PSB, SASO, eK, NOM,
7.0 Regulatory CCC, CCC label
EMC FCC, C-Tick, CE
ESD Qisda ESD Specification
8.0 Reliability
40000 hours except DMD chip, Color
8.1 MTBF Demonstrated
wheel, Lamp and Ballast

60000 hours except DMD chip, Color
Calculated
wheel, Lamp and Ballast
Normal : 3000 hours
8.2 Lamp Lifetime Eco: 4000 hours (50% of projector will have 50% initial
minimum brightness)
9.0 Power Requirements Adhere to Appendix 3
9.1 Power Supply (Normal) VAC 100 – 240 (50/60Hz),
Typical 315W Max.
10W max. (with loop through)
9.2 Power consumption
Standby 1W max. @100~240VAC, loop through is
disabled
9.3 Power Connector IEC 60320 C14
10.0 Panel Specification
10.1 Type 0.55” SVGA 2xLVDS 450 Series DMD
10.2 Pixels H: 800 X V: 600
10.3 Color Depth 30 Bits (1.07 Billion Colors)
11.0 Compatibility Appendix 3
PC Compatible 640X480 ->1024X768, compressed
11.1 PC
1600X1200; Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
11.2 Video
PAL60/
NTSC (480i)/ 480p/ PAL (576i)/ 576p,
11.3 YpbPr
HDTV (720p/1080i/1080p)
11.4 DDC EDID 1.3
12.0 Image Interface Adhere to Appendix 3
15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
12.1 Analog RGB Input
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
RCA jack (Yellow)
12.2 Video Input
Video amplitude 1.0 Vp-p : Impedance 75Ω
4 pin Mini-Din (Female)
12.3 S-Video Input Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω
C: Chroma amplitude 0.286 Vp-p : Impedance 75Ω
12.4 YPbPr Input 15 pin D-Sub (Female) x 2
Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω
12.5 Analog RGB Output 15 pin D-Sub (Female) x 1 (Only Computer 1)
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
13.0 Control Interface
IR Receiver x 1 (Front)
13.1 IR Receiver
Angle: ±30° Distance 0~8m
13.2 Serial Connector RS232 8pin, command table adhere to Appendix 3
14.0 User Interface Adhere to Appendix 3
9 Keys:
14.1 Operator Keypad
Left/ BLANK ; Right/PANEL KEY LOCK ; UP/ KEYSTONE + ;

Down/ KEYSTONE - ; SOURCE ; POWER ; AUTO ;
MODE/ENTER ; MENU/EXIT
3 LEDs:
14.2 Indicators
Power On/Off Status; Lamp Status; Temperature Status
14.3 Electric Keystone vertical keystone and adjustable range +40°~ - 40°
15.0 Audio
15.1 PC Audio Input Φ3.5mm stereo mini jack
500mVrms 10 KΩ or more
15.2 PC Audio output Φ3.5mm stereo mini jack
15.3 Speaker Speaker 8Ω 5W X 1, Amplifier 1W X1

Packing
For Worldwide:
9, 10
2~6
12
13
14
11

For China:
7
38

PACKING PART LIST ( PJD5122 )
ViewSonic Model Number: VS13308
Rev: 1a
Item ViewSonic P/N Ref. P/N Description Q'ty
1 A-00008718 5F.26J1K.261 REMOTE RC-B4020-190 VIEWSONIC 1
2 A-00008253 2G.00921.001 CORD H05VV-F 10A250V EUR 1.8M 1
3 A-00008257 2G.03149.021 CORD H05VV-F 13A 1.8M UK 1
4 A-00008250 2G.01111.001 CORD SVT125V WO/SH US 1.8M 1
5 A-00008193 2G.04321.001 CORD 3ASL/75DU-IN 250V1.8M AUS 1
6 A-00008099 2G.01343.001 CORD H05VV 250V 1.8M BLK KOR 1
7 A-00008100 2G.04245.001 CORD RVV 250V 1.8M BLK CHINA 1
8 CB-00008955 5K.08006.501 CABLE 15/15P OD5.2 1.8M +PEBAG 1
38 M-00008316 6K.0RN10.001 ASSY AIR FILTER MERCURY 1 1
9 DC-00010288 4J.13402.001 GUIDE QS PJD NORMAL MERCU10-2 1
10 DC-00010289 5B.13402.001 CD UM PJD NORMAL MERCURY10-2 1
11 P-00010181 4D.0RN01.031 CTN AB PJD5122/VS 1
12 P-00009419 4G.0RN02.001 CUSHION_L PJD5111/VS 1
13 P-00009420 4G.0RN03.001 CUSHION_R PJD5111/VS 1
14 P-00009243 4B.01214.031 BAG LDPE+HDPE 415*365*0.4 VS 1

Level 1 Cosmetic / Appearance / Alignment Service
Visual Inspection & Cleaning

PART I Visual Inspection Criteria
1.0 Inspection zone definition and inspection distance
A-side: Up case - Up case surfaces except right / left / behind side’s surface.
Front cover - Front cover surface
B-side: Side - right/left sides surfaces
Back cover - Back cover surfaces
C-side: Low cause - bottom surfaces
For spot inspection distance is 45 cm on A/B/C-side. And inspection time is
10 sec.
For scratch inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
1.1 Appearance Inspection Criteria

1.1.1 Environment Condition
1.1.1.1 Lighting intensity
All appearance quality shall be inspected with the lighting condition as 500~800Lux
(natural lighting or white fluorescent light).
1.1.1.2 Inspection angle and distance to object or target
All part inspection must be done under direct overhead lighting. Viewing angle and
distance are dependent on surface classification. In all cases, parts must be held in
such that the light reflection does not disturb the inspector's eye.
Figure 1
Table 1
Classification Area A Area B Area C
Lighting positioning Above of inspected part
Inspection position relative to part 90º 90º 90º
Inspection distance 40~50 cm 40~50 cm 40~50 cm
1.1.1.3 Inspection interval (time)
Inspection interval is a function of surface area.
Time for visual inspection: 10sec.

Table 2
Parts Size “A” surface “B” surface “C” surface
Time 10 sec 10 sec 10 sec
TABLE 3 General Product of plastic outlook of dot, blemish, and others spec inspection
standard
A surface B surface C surface
Spec (Number of defect) (Number of defect) (Number of defect)
( Area cm2 ) 100*1
20*20 50*50 70*70 100*100 20*20 50*50 70*70 20*20 50*50 70*70 100*100
00
P < 0.2 mm2
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
Distance ≥ 2cm
≦
Particle 0.2 P< 0.3
Blemish mm2 2 3 4 5 2 3 4 5 4 4 5 6
| Distance ≥ 4cm
Color ≦
0.3 P
spot <0.4mm2 0 0 0 0 2 3 4 5 3 4 5 6
Distance ≥ 4cm
P<0.1 mm2
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
Particle Distance ≥ 2cm
| ≦
0.1 P<0.2mm
Spot 2 Distance ≥ 4 4 5 6 5 5 6 7 6 6 7 8
with 4cm
same ≦
0.2 P <
color 0.3mm2 3 4 4 5 4 5 5 6 6 7 7 8
Distance ≥ 4cm
≦
0.3 P <
0.5mm2 2 2 3 4 3 3 4 5 4 4 5 6
Distance ≥ 5cm
Total 4 4 5 6 5 5 6 7 6 6 7 8
Note:
1. Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area
20*20≦A<50*50; etc.
(Particle/Blemish/Color Spot)
1.1 Definition of surface A, B, C refer to 6.2
1.2 Blemish around the ViewSonic Bird logo, name plate and silk screen must be equal or
smaller than 0.05 mm2
1.3 Bubble on the surface is to be reject.
TABLE 2 : General Product of plastic outlook inspection standard

NO Appearance Spec
1 Shrinkage A region: No Shrink. With gloves, no feeling of sink when touching
the surface
B/C region: not obvious
2 Run, Texture, No obvious non-uniformity
Gloss
3 Welding Line/Knit When scratching on it, there’s no feeling of obstruction. Also, there
Line should not be obvious difference in gloss nearby it.
4 Ejector Mark Reject
5 Label/screws Reject
shortage
6 Material shortage Material shortage is not allowed to impact structure strength and
surface

7 Chromatic Follow engineering specification
aberration
8 Printing Printing must not have incomplete printing, break off, overlap,
uneven thickness, excessive ink, printing misalignment (1.5mm),
printing slanting & crooked (<0.5mm)
Printing color must be comparable to color chip and sample.
Follow engineering specification
9 Logo of panel Printing must not have incomplete printing, break off, overlap,
sticker uneven thickness, excessive ink, printing misalignment (1mm),
printing slanting & crooked (<0.5mm)
Printing color must be comparable to color chip and sample.
10 Scratch/Nicks Side A:
(W < 0.1mm , L < 5mm): Only 2 this kind of scratch is accepted
W < 0.1mm , L < 5-10mm :Only 1 this kind of scratch is accepted
Side B:
W < 0.2mm , L < 5mm : Only less than 2 this kind of scratch is
accepted
W < 0.2mm , L < 5-10mm : Only 1 this kind of scratch is accepted
Side C:
W < 0.3mm , L < 5mm : Only 3 this kind of scratch is accepted
W < 0.3mm , L < 5-10mm : Only 2 this kind of scratch is accepted
W < 0.3mm , L < 10-15mm: Only 0 this kind of scratch is accepted
Note:
1. Severe scratch which disclose the Natural
2. When light scratching on it, there’s no feeling of obstruction.
Also, there should not be obvious difference in gloss nearby it.
3. Each scratch should be 5cm more far away from each other
4. Front case must be no any scratch

PART II Operational Inspection Criteria
TEST CONDITIONS
Unless other prescription, the test conditions are as followings:
Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 500 to 800 Lux (For appearance inspection)
Variable from 0 to 7 Lux (For functional inspection)
Temperature: 25±5℃
Visual inspection shall be done with the distance from eyes to the sample
45 cm.
Display mode: refer to operation manual
TEST EQUIPMENTS
Dark room
PC
Pattern Generator: Chroma 2327 or equivalent
Minolta color analyzer CL200 or equivalent device with accredited
traceability
DVD player
Power supply (100~240 VAC) with consumption meter
Measuring tape
TEST PATTERN
PATTERN PATTERN TEST ITEM Acceptance Criteria
(1) ANSI Brightness: Minimum 2000
ANSI Brightness 、 Lumens
Full white
Bright Uniformity 、 (2) Uniformity: ANSI: 55% (Minimum)
(3) Contrast Ratio : 150:1 (Minimum, by
FOFO Contrast
Ratio、 ANSI Standard Checkerboard Method),
(4) White Point, Color :x = 0.313±0.04, y
= 0.369±0.04
FOFO Contrast Contrast Ratio : 1800:1(by All White, All

Full Dark
Ratio Black Method)
Full Red
、
Impurity CIE
Chromaticity : Red: x =0.646±0.04, y=
0.342±0.04
coordinate
Full Green
、
Impurity CIE
Chromaticity : Green: x =0.349±0.04,
y=0.589±0.04
coordinate

Full Blue
、
Impurity CIE Chromaticity : Blue: x =0.142±0.04, y=
coordinate 0.095±0.04
(1)Background lines should be

Chromo distinguishable.
1024x768
Focus Range
区
(2)“ ”:Letter shape and lines should be
distinguishable.
Performance/
General-1 (1)Phase should be stable(no flick)
Timing check/
pattern (2)Whole frame should appear.
function check
32 Gray
Gray and Color
and Color No lack or mix color
bar Check
bar
Check the DDC

information,
Including S/N,
DDC check model, ref Appendix 6- DDC table
manufacturer
name, product
code.

Software/Firmware Upgrade Process
1. Standby Mode
Low-Power Standby Mode：

：
This mode is applied for normal situation. If you want to enter this mode, you could just plug
in power cord. Power LED will show Red for 1 sec then show Blue flashing.
When the power LED shows Red, it means system is not ready for low-power standby. In
another word, if the power LED shows Orange, it means system is in low-power standby
mode and the whole system is not supported by power except MCU and its related circuits.
Meanwhile, the power consumption should under 1W.
Full-Power Standby Mode：

：
This mode is applied for Download firmware or debug.
One method to enter this mode is that you should press and hold keypad Power and Source
together, then plug in power cord. Release the two keypads until the Power LED flash blue.
(Full power standby RS232 command: 0x06, 0x14, 0x00, 0x03, 0x00, 0x34, 0x0c, 0x10,
0x67)
In full-power standby mode, system will be supported by full power but not turn on projector.
You can use DLP composer and communicate with DLP ASIC. Thus, you should download
firmware in this mode.
Download MCU Code and Firmware

Condition
Situation 1：MCU code is empty (The 1st time to plug in power cord)
Situation 2：MCU version update
(DDP2431 Flash ver≠EEPROM ver) AND (MCU Flash ver≠MCU ver)
System Action
System needs 15~20 sec to download MCU automatically.
Downloading：Power LED will show Red and Temp LED will show Green.
Download Success：System will go back Low-Power standby mode and Power
LED will show Blue flashing.
Download Fail：Power LED will show Red and Temp LED will show Red.
Notice
Do NOT interrupt power when downloading.

How to Download Firmware
Download Tools Required :
Software required
1. DLP Composer Lite 9.0
2. New version image file
Hardware required
1. PC or Notebook：With RS-232 Connection
2. RS-232 Download cable：MINI-DIN FM8P for Both terminals
Pin Assignment：
Pin Description Pin Description
1 NC 2 RXD
3 TXD 4 C
5 GND 6 NC
7 RTS 8 CTS
9 NC
DLP Composer lite install procedure:
Installation Location
The default installation directory is:
C:\Program Files\DLP Composer Lite
If you want to install to a different directory (perhaps alongside a prior release of DLP
Composer™ Lite), click the "Browse" button on the "Select Features" page.
RS232 Support - Choosing the RS232 interface
To select the RS232 communications interface, choose "Preferences" from the "Edit"
menu, click the "Communications" page and choose "Serial Po (DDP2000/DDP3020
only)".

Click Configure to set up RS232 parameter:
You can now use DLP Composer™ Lite to communicate with a DDP2230-based
projector via RS232 using the Flash Loader tool.
Firmware Download Procedure:
1. Connect RS-232 cable to PC and projector

2. Let projector be in Full-power standby mode
3. Execute DLP Composer Lite 9.0 program
4. Check communication is USB or Serial Port (Here you should use Serial Port)
To select the RS-232 communications interface, choose "Preferences" from the
"Edit" menu, click the "Communications" page and choose "Serial Port". And you
can now use DLP Composer™ Lite 9.0 to communicate with a DDP2431-based
projector via RS-232 using the Flash Loader tool.
5. Click on “Flash Loader” and browse the image file (new version firmware)

6. Make sure to check “Skip Boot loader area (32KB)”
7. Press “Reset Bus” and check the status which should show “Bus Reset”
8. Press “Start Download” to begin update new firmware
9. Press “Yes” to continue.
10. Wait till composer lite notice download complete
11. Download complete. The factory settings should be restored.

Adjustment / Alignment Procedure
Content
EE Assembly and Alignment Concern
1. Color Wheel Delay Alignment
2. PC Alignment Procedure
Optical Engine Assembly and Alignment Concerns
Mechanical Assembly Concern
1. Assemble Lower case
2. Lower case and Adjust foot
3. Blower assembly and Blower module assemble with LC
4. Ballast wire Alignment dressed
5. Mylar-ballast and blower module assembly
6. Lamp box assembly
7. PWR BD Assembly
8. The assembly of OPE and LC
9. Assemble SHD-Power
10. Fix PWR between SHD-PWR and LC
11. Assemble case-outlet
12. Main BD assembly and connector position
13. Front IR wire to MB alignment
14. IR-front wire alignment
15. Dress the Inlet-case, outlet-case and rear-case
16. Ballast to lamp wire alignment
17. RC connector screw assemble sequence
18. UC assemble concern
19. Assemble Upper-case
EMI Assembly Concern

EE Assembly and Alignment Concern:
1. Color Wheel Delay Alignment
1.1 Set Up:

Equipment:
- Battery Biased Silicon PIN Detector(Photo Sensor)

- Oscilloscope (Vertical scale set to 10mV)
Test pattern:
- Pure blue (Gray 255)
1.2 Adjustment:
1) CW Delay Adjustment by “Factory-OSD/CW-Delay”
2) No matter the waveform is square or not, let the Waveform Left side was lagged first
(Ref to Fig.1).
3) Adjust until waveform to be “Square” (Refer to Fig.2, no protrusion or depression)
a. Waveform NG
Fig. 1
b. Waveform pass
Fig 2
1.3 Judgment:
1). Double check Pure R (Gray 255), Pure G (Gray 255), and make sure waveform to be
square.
2). If not, re-adjust CW delay (follow item 1.2).

2. PC Alignment Procedure
Equipment：
：
- Pattern generator (Chroma-2327)
OSD Default value：

：
Item Value
Cal R Offset 512
Cal G Offset 512
Cal B Offset 512
Cal R Gain 637
Cal G Gain 637
Cal B Gain 637
YPbPr R Offset 512
YPbPr B Offset 512
Procedure：
：
1. Connect power cord, D-sub, into projector
2. Change Timing and pattern of pattern generator
3. Timing: 800X600 @60Hz (SVGA)
4. Pattern: As Figure above {A near white color (240,240,240) and a near black
color(16,16,16)}
5. Light on projector
6. Enter factory mode
7. Set Factory values to default
8. Press “Calibration RGB” to let the black level to just distinguish, and the light output
of white level to just max
9. Check the 32 levels of gray. All steps must appear

Optical Engine Assembly and Alignment Concerns
1. Light Pipe Module assembly and overfill alignment
1.1 Assembly LP Module to HSG DMD

i. Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).
** Adjustment criteria refer to below item 1.5 & Fig. 1-2.
ii. Assembly “Clip LP” and lock with screw well (Fig. 1-3).
iii. Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-4).
iv. Placed LP Module on LP datum of “DMD HSG” and adjustment screw well, shown
(Fig. 1-5).
v. Assembly “Baffle LP” first (Fig. 1-6) & push “Baffle LP” to hook DMD HSG(Fig. 1-7),
vi. When Lock the screw of Baffle LP ,the hand must push the left corner of Baffle LP
before (Fig. 1-8),.
vii. Lock the screw of Baffle LP well then release the hand (Fig. 1-9),
1.2 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
i. Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-2
ii. Alignment Sequence:
a. To adjust “Horizontal Adjustment Screw” firstly, and then “Vertical
Adjustment Screw”.
b. Refer to Fig. 1-2
1.3 For Overfill Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the “Pre-assembly”
positions first (Fig. 1-2).
b. Follow adjustment steps shown in Item 1.5-ii..
Overfill Vertical
Adjustment Screw
Overfill Horizontal
Adjustment Screw
Fig. 1-1

Pre assemble this screw
not over the side
surface.
Pre assemble this screw not

over the bottom surface.
Fig. 1-2
Clip LP
screw
Fig. 1-3

1. Press down
the Clip
2. Insert
the LP
Module
Fig. 1-4
LP Datum of DMD HSG Fig. 1-5 Overfill adjustment screws

1. Place Clips on
BKT surface
2. Push Baffle LP
to hook DMD HSG
Fig. 1-6 Fig. 1-7
Push on the left corner until

lock the screw well
Lock the screw
well
Fig. 1-8 Fig. 1-9

2. Assembly FM Module:
2.1 Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2).
Clip FM hook
the punch
points
Fig. 2-1 Touch the Fig. 2-2

side surface

3. Assembly HSG ILL Module:
3.1 CM Assembly
I. Insert “Clip CM Side” first, and then place “Clip Front CM” to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble Mylar SUB HSG to HSG ILL well (Fig. 3-3).
III. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
IV. Assemble” MYLAR CM ” to the CMD firstly, “CLIP TOP CM”(with forceps) to the
“HSG ILL” (Fig. 3-4,).
V. To check and make sure “CLIP of CM” hooks the HSG ILL very Well (Fig. 3-5).
VI. Paste “Sponge tube AL” on cannelure of” HSG ILL” (Fig. 3-6).
3.2 FM Module Assembly
1. FM Module must be placed to fixed shaft and on the datum surface of “ILL SUB”
and then lock with screw well(Fig. 3-7). Fixed shafts
Clip CM Side of ILL SUB
Fig. 3-1 Fig. 3-2

Screw

Datum3
Datum1
MYLAR SUB HSG

Datum2
Fig. 3-3
Clip UP CM
MYLAR CM
Fig. 3-4 Fig. 3-5

Sponge
Screw
Fig. 3-6 Fig. 3-7
4. AL, HSG ILL and HSG DMD Assembly:

4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD
direction” (Fig. 4-1).
4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the
then lock with screws(Fig. 4-2).
Fixed shafts& holes
AL
Screw
DMD Direction
Fig. 4-1 Fig. 4-2

5. DMD and Chip B/D Module:
5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation)
DMD on Chip B/D (Fig. 5-4).
Fig. 5-1 Fig. 5-2

Alignment keying
Open notation Button
Close notation
Fig. 5-3 Fig. 5-4

5.4 Place Damper on the surface of Chip-BD Fig. 5-5.
Damper
.
Fig. 5-5.
6. Assembly Optical Engine:
6.1 Assemble “BKT Link Lamp & CW shield” on “DMD HSG” and then lock with screws
well (Fig. 6-1).
Shield CW
Screw
BKT Link Lamp
Fig. 6-1

7. Assembly OP ENG
7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1).
7.2 Assemble “Sponge DMD” to “HSG DMD” (Fig.7-1).
7.3 Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2).
Alignment keying
Baffle DMD
Sponge DMD
Fig.7-1
Fixed shafts of
DMD HSG
Fig.7-2-1

Fixed holes of DMD
Fig.7-2
7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-3,7-3-1).
1.>Press center of Heatsink before assemble spring screws, then keeps press until
spring screw assembly finish.
2.>Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
3.>Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ].
4.>Screw Torque must be confirmed to be 6 kg-cm.
Press Heatsink when

assemble spring screw
Fig. 7-3

spring screws
○
1 ○
3
Gasket
○
2
○
4
Fig. 7-3-1
7.5 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.7-4).
screw
Fixed shafts
of DMD HSG
Fig.7-4

7.6 Assemble “Sponge Antidust” well (Fig. 7-5).
Fixed shafts
of DMD HSG
Sponge Antidust
Fig.7-5
The sponge can’t
cover the hole of
HSG DMD
Fig.7-5-1

7.7 Assemble PL LENS” (Need prepare 2 sets screwdriver) (Fig. 7-6).
Step1 : Pre-lock the screws with the first screwdriver which torque was set to 1~2kg
Step2: Lock the screws with the screwdriver which torque was set to defined torque
Screw*3
Fig. 7-6
7.8 Assemble “Ring Zoom” and lock with screws well (Fig. 7-7).
Screw*2PCS
Fig. 7-7

7.9 Assemble “Ring Focus” (Follow MP522 assembly)(Fig. 7-8).
Insert and push Ring Focus until fix on the pin of LENS
Fig. 7-8
7.10 Assemble Lamp Module to “BKT Link Lamp” and then lock with screw well (Fig. 7-10,
Fig. 7-11).
screw
Fixed shafts
Fig. 7-10

Fig. 7-11

Mechanical Assembly Concern
1. Assemble Lower case
This module includes Lower-Case*1pcs,ADJ foot rear*1pcs，
Shielding Lower-Case*1pcs, Screw*3pcs, Nut*1pcs and fabric*1pcs，
2. Lower case and Adjust foot

This step needs assemble ADJ foot*1pcs, Push-button*1pcs and spring*1pcs.
3. Blower assembly and Blower module assemble with LC

This module includes BKT*1pcs, Clamp*1pcs, TH-SHD*1pcs, Nozzle-up*1pcs,
Nozzle-down*1pcs, Clip-mount*2pcs, Mount-seat*2pcs and screw*2pcs.

4. Ballast wire Alignment dressed
It needs screw*2pcs
It also needs pay attention to the wire alignment.
5. Mylar-ballast and blower module assembly

It needs make Mylar-ballast dressed OK. But please assemble the blower module OK
firstly.
Mylar-ballast*1pcs

In addition, it needs assemble wire-lamp with mylar and LC OK.

6. Lamp box assembly
This step needs screw*2pcs to fix assembly lamp-box with LC

7. PWR BD Assembly
PWR board must check the height of soldering tin
This step needs screw*1pcs to fix PWR BD with LC

8. The assembly of OPE and LC
This step needs screw*3pcs to tighten.
And the sequence needs obey according to picture.
9. Assemble SHD-Power
This assembly includes SHD *1pcs, saddle*1pcs and a piece of mylar*1pcs

10. Fix PWR between SHD-PWR and LC
This step needs screw*3pcs and *1pcs to tighten parts
Push EMI cord behind the SHD-PWR asap.

11. Assemble case-outlet
It includes Case-outlet*1pcs, sponge*3pcs, speaker*1pcs and screw*4pcs
For this module, pay attention to the first position of sponge and the orientation of SPK.

12. Main BD assembly and connector position
In particular，this step need check the connectors OK completely。

13. Front IR wire to MB alignment
14. IR-front wire alignment

15. Dress the Inlet-case, outlet-case and rear-case
Check the EMI cord before rear-case assembly

16. Ballast to lamp wire alignment
17. RC connector screw assemble sequence

18. UC assembly concern
This step needs stick sponge*2pcs、Keypad*1pcs and BKT*1pcs.
19. Assemble Upper-case

EMI Assembly Concern
1. Add OPE gasket, Heat-sink gasket

Use gasket to connect optic engine
& H-Sink and BKT down.

Disassembly/Assembly
Exploded View
Module 1 –Total Exploded View

EXPLODED PARTS LIST (PJD5122)
Rev: 1a
Item ViewSonic P/N Ref. P/N Description Q'ty
20 RLC-055 CS.5J134.001 PACK LAMP MERC10-2 1
17 B-00010211 5E.15G01.002 PCBA MAIN BD MI MERCURY10-4 1
37 B-00010113 5E.13440.001 PCBA POWER BD MI MERCURY10-2 1
33 B-00010114 5E.0R423.001 PCBA CHIP BD MI MERCURY+1 1
34 B-00010115 6K.13405.001 ASSY BALLAST MODULE 1
27 C-00009335 CS.5J0RQ.031 PACK ASSY LAMP DOOR MERCURY2 1
15 C-00010138 6K.0RN03.051 ASSY CASE UPPER MERCURY10-4 1
28 C-00010014 6K.0JC03.022 ASSY CASE LOWER MERCURY 10-2 1
29 C-00009338 3J.0JC05.001 CASE INLET PC MERCURY VI 1
18 C-00009339 3J.0JC06.001 CASE OUTLET PC MERCURY VI 1
35 C-00009340 3J.0RN03.011 CASE REAR PC MERCURY10-2 1
21 C-00010139 6K.0N104.001 ASSY CAP LENS 1
23 C-00010140 6K.0RN05.031 ASSY SUB FC MERCURY10-4 1
30 E-00009293 CS.5J0RN.011 PACK LIGHT PIPE MODULE 1
31 E-00010049 CS.5J0RJ.001 PACK CW MODULE MER+3 1
32 E-00010050 7A.08060.F00 IC DMD 0.55 SVGA450 8060-6039B 1
26 E-00010051 6E.14A01.001 ASSY LENS ZOOM3 PLUTO10-1 1
19 E-00009939 2C.40GF0.061 SPK 5W 8OHM 120MM W4646CPF8 1
36 M-00008501 2C.10102.071 FAN50*20 150MM AB5012MB-C03L5 1
16 M-00008502 2C.10144.121 FAN*2 80*25 105MM AD0812UB/UX 1
25 M-00008280 4B.0GF01.001 RING ZOOM PC MP522 1
24 M-00008576 4B.13202.001 RING FOCUS Z-ZOOM3 PC MER10-1 1
22 M-00008282 TY.4E220.001 STICKER LOGO VIEWSONIC 1

Module 2 –ASSY UPPER CASE
* Module P/N refers to latest RSPL item 15

Module 3 –ASSY LOWER CASE

Module 4 –ASSY FRONT CASE

Disassembly SOP
Step Discription Tool
5 1
3
screw
1 Disassemble the screw*5
driver
4
2
Take off the the IR sensor

wire from mainboard,
then take off upper case
module,
2
Notice : When taking off keypad Rubber
upper case module, don't
break the IR sensor wire
by strongly drawing. keypad bracket
4
2
3
1
Take off the case left
screw
3 module and the front
driver
case module
FRONT
IR BD
Three long sponge
Disassemble the screw*6,

1 2 3 4
rear case screw
4 and take off the rear 5 6
driver
case.

screw
5 and take off the M/B
driver
shielding. screw*5
twin
fan
(1)Take off the long wire
(one of twin fan wire),
then disassemble the twin
6
fan.
(2)Take off the twin fan
wire from M/B. take off this long wire first
C/W sensor wire
C/W FPC wire

(1)Take off the C/W FPC
wire, blower fan wire, blower fan wire
C/W sensor wire, Ballast
screw
7 5-Pin wire, speaker wire
driver
from M/B.
(2)Take off right case speaker wire
module.
Ballast 5Pin wire
Take off the M/B and M/B

8
SPG-RCA PBR
Main BD

(1)Disassemble the
1
screw*2, and take off the
lamp door. 2
screw
9 (2)Disassemble the screw*1
driver
screw*1 and lamp wire,
and take off the lamp
module.
1
(1)Disassemble the
screw*3.
(2)Disassemble the screw
10 3
grounding screw*1, and driver
take off the Power B/D
SHD.
grounding screw *1
blower fan's
thermal wire
screw*1
Disassemble the wire*2 Ballast Mylar

and screw*1, and take off screw
11
the power BD and ballast driver
Mylar.
ballast
wire
screw*1
(1)Disassemble the screw*1
screw*2, and take off the screw*1
lamp box. screw
12 screw*1
(2)Disassembly the driver
screw*2, and take off the
blower fan
1 2

screw
13 and take off the OPT eng
driver
.
定位
anchor
3 点
point

3pin wire
Disassemble the screw*2, 1

screw
14 the ballast BD, and
driver
wire*3.
5pin wire 2pin wire
2
screw*1
push button
(1)Take off the push

button . screw
15 screw*1
(2)Disassemble the driver
screw*3 . screw*1
ring
focus
(1)Take off the gasket*2.

screw
16 (2)Disassemble the
driver
Focus Ring.
gasket*2
2 1 2
1
Take off th LENS screw*3 ring

zoom screw
17 , Ring Focus screw*2,
driver
and Ring Zoom.
3
2 4
and take off the HSINK screw
18 3 1
and DMD chip with Chip driver
BD.

(1)Disassemble the baffle 1
CW module
DMD.
screw
19 (2)Disassemble the 2 3 driver
screw*3 and take off the
CW module. baffle DMD
Rotate to open the switch

screw
20 on socket, and take off
driver
the DMD chip.
(1)Disassemble ILL
module (screw*2). 1
(2)Take off screw*1, FM screw
21
holder, fold mirror, FM 2 driver
clip*2, clip CM front, clip sponge
screw*1
CM side and sponge.
screw*1
(1)Disassembly the
screw*2. screw
22
(2)Take off the LP driver
module and LP screw*2. 1 L/P
2

Level 2 Circuit Board and Standard Parts Replacement
Block Diagram
Figure 1- Main board & Input board Block Diagram

Troubleshooting
1. System Analysis
Step：
1. Check Lamp Door
Keypad LED OK? NO 2. Check Connection between Power BD and Main BD
3. Check Power Board and Interlock
4. Check Main Board
YES
Step：
1. Check Lampen wire , Lamp wire and Ballast wire
2. Check C/W and wire connection
Lamp On? NO
3. Check Main board
4. Check Lamp
5. Check Ballast
YES
Step：
1. Check Input Cable
No Signal? YES
2. Check OSD Source set up
3. Check Main board
NO
Step：
1. Check OSD Lamp Hours
2. Check Lamp Door
Power Auto Turn Off? YES
3. Check Lamp still light or not?
4. Check Fan still spin or not?
5. Check Thermal status
NO
Step：
1. Check Remote module battery
IR Remote Control NG? YES 2. Check Remote module
3. Check IR wire between Main board and IR board
4. Check IR Reciver on IR board
NO
Step：
1. Check the connection between
Main BD and Chip BD
Pixel Fail? YES 2. Check the connection between
OP engine and DMD Chip
3. Check Chip board
4. Check Main board

2. Optical Trouble Shooting Guide
No. Item Trouble Shooting Guide

1 Brightness Change lamp
2 Uniformity Change lamp
Check ADC calibration
Check user’s menu brightness & contrast are default
3 FOFO Contrast Clean DMD
Clean PL
Check ILL stop ass’y
Clean PL
4 ANSI Contrast Clean DMD
Change PL
Check color wheel delay
5 Color
Check CW 50% point. Replace CW if necessary
6 Color Uniformity Change lamp
Refer to Item#2-1 (attached below)
7 Blue Edge Change CM
Change SUB HSG
Refer to Item#2-1(attached below)
8 Blue/Purple Border Change CM
Change SUB HSG
Change Projection Lens
9 Focus
Check parallel between PL datum and DMD
10 Dust Clean DMD
Check connector between chip BD and Main BD
Re-install DMD with chip BD
Horizontal/Vertical
11 Check if any pin of C-Spring is missing, damaged or dirty
Strips
Change new Chip BD/C-Spring
Change new DMD
12 Pixel Fail Change new DMD
2-1. “Blue Edge” Trouble Shooting:

1. Re-adjust “Overfill” first.
2. For Overfill Re-adjustment:
(1) Those 2 Adjustment Screws must be released for around 2 mm first.
(2) Alignment Sequence: To adjust “Horizontal Adjustment Screw” firstly, then “Vertical
Adjustment Screw”. Refer to Figure 2-1.
(2) Overfill Vertical
Adjustment Screw
(1) Overfill Horizontal

Adjustment Screw
Fig. 2-1
(3) Re-assemble LP module—include LP, LP Baffle, LP clip.

3. Power Supply Trouble Shooting Guide
3-1. Introduction
This document is prepared to be a guide to repair trouble sets, some problems
happen more frequently are taken as example in it.
3-2. Problems
(a) No power
No Power
Check power BD
Is CN701 pin11 =5v?

Yes Change main BD
No
Is door SW press down? Yes Change power BD
No
Check lamp door
(b)Lamp can not turned

Lamp can not turned on
has lamp wire connect correct? No

(Ballast BD between lamp)
Wire connect certainty
Yes
has power wire connect correct? No

(Power BD between ballast BD) Wire connect certainty
Yes
has enable wire connect correct? No

(Main BD to ballast BD) Wire connect certainty
Yes

A
Has TH breaker wire connect correct?

No
Wire connect certainty
(Breaker wire to power BD)
Yes
No
Has color wheel operation normally? Change color wheel
Yes
If changes ballast BD, lamp can be No

Turned on or not? Change lamp
Yes
Change ballast BD

4. LED Message Definition
-- LED Message Definition (Power/Lamp Replacement / Temp /Service warning indicator)
LED Indicator Status & Illustration

Once the power cord is connected, all the LEDs include Power, Temp and Lamp will show
Blue then off simultaneously. Afterward, projector will enter stand-by mode if No any error
occurred.
Power Temp Lamp Status Note
- - Stand-by
- - Powering up
- - Normal operation
- - Normal power-down cooling
First Lamp-Lit error cooling
R
Lamp Error Messages
- - R Second Lamp-Lit error
- - R Lamp error in Normal operation
Thermal Error Messages
Fan 1 error (the actual fan speed is ±20% outside the
- R Lamp Fan
desired speed.)
Fan 2 error (the actual fan speed is ±20% outside the
- R R Ballast Fan
desired speed.)
Fan 3 error (the actual fan speed is ±20% outside the Blower
- R G
desired speed.) Fan
Thermal Sensor 1 open error DMD
R R R
(the remote diode has an open-circuit condition.) sensor
Thermal Sensor 2 open error
R R G
(the remote diode has an open-circuit condition.)
Thermal Sensor 1 short error
R R
(the remote diode has an short-circuit condition.)
R G
Thermal Sensor 2 short error
(the remote diode has an short-circuit condition.)
R R Temperature 1 error (over limited temperature)
R G Temperature 2 error (over limited temperature)
G R Fan IC #1 I2C Connection error GMT 793
Illustration
-
: LED OFF
: LED Flashing
: LED ON
R : Red LED
G : Green LED
B : Blue LED
P : Purple LED\
In any error status, user still can turn off the projector by pressing the “Power” button on the
keypad or on the remote card.

5. Error Count Messages Definition
Error Count Definition Specification
LAMP Fail error LAMP OFF DETECT LAMPLIT
FAN 1 Speed Error LAMP FAN SPEED ERROR SPEED OVER ± 20%
FAN 2 Speed Error BALLAST FAN SPEED ERROR SPEED OVER ± 20%
FAN 3 Speed Error BLOWER FAN SPEED ERROR SPEED OVER ± 20%
Sensor 1 Open Error Main Board SENSOR ERROR DETECT Sensor 1
Sensor 1 Short Error Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2Open Error Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2 Short Error Main Board SENSOR ERROR DETECT Sensor 1
Temperature 1 Error over limited temperature N/A
Temperature 2 Error over limited temperature N/A
FAN IC I2C ERROR I2C communication error N/A
Fan 3 :Blower fan Fan 1 :Lamp fan

Fan 2 :Power fan
Thermal sensor 1
LED message
Thermal sensor 2
(in Power BD)

Level 3 Component Repair to Circuit Boards
Circuit Schematics
Main Board

PCB Artwork
Main Board(Top)
Main Board(Bottom)

Appendix 1 -- Screw List /Torque
Model name : PJD5122/5211/5152/5221 (MD)
Screw P/N Description Torque Q'ty
N
Lengt Surfac (kgf-c Where use Q’ty
o. Part name Type Head Unit
h e m)
8F.VG564.8R0 TAP BKT MB == LC 3
1 SCRW TAP PH W/F (DELT PHW 8 NI 7~8 5
M3*8L NI D-PT A) BKT BLOWER==LC 2
POWER==LC 1
8F.VA564.7R0 TAP LAMP BOX==LC 2
2 SCRW TAP PAN (DELT PH NI 6~7 15
7 ENGINE==LC 3
M3*7L NI D-PT A)
CASE OUTLET===SPEAKER 4
M3 UC==LC 5
8F.1D224.5R0 MB BKT==ENGINE HSG 1
SCRW MACH
3 PAN EXT- MACH PH 6 ZINC 4~5 BKT BLOWER==NOZZLE 1 8
TOO M3*5L MB==MB SHIELDING 4
ZN BALLAST===LC 2
8F.1A524.6R0
4 SCRW MACH MACH PH 6 NI 4~5 DOOR==LC 2 2
M3*6L NI
8F.1D526.6R0 GROUNDING==MB BKT 1
SCRW MACH
M4 5 PAN EXT- MACH PAN 8 NI 6~7 4
TOO M4*6L CEILING MOUNT LC 3
NI
SUM= 34
STAND OFF
N
Lengt Surfac Where use Q’ty
o. Part name Type Head (kgf-cm) Unit
h e
8F.00590.120
#4-
6 STAND OFF MACH HEX 6 NI 5~6 MB=REAR COVER 6 6
40
XH4#-40X4+8 NI
Nut
N
Lengt Surfac Where use Q’ty
o. Part name Type Head (kgf-cm) Unit
h e
7 8G.00020.423 NUT HEX 2.3 NI 3.5+/-0.5 Nut & Foot Rear 1 1

Model Name : PJD5122/5211/5152/5221 (OM)
N Description Torque Q'ty
o
. P/N Type Head Length Surface (kgf-cm) Where use Unit Q’ty
SENSOR BD VS BKT CW 1
CVR CW VS BKT CW 2
CLIP LP VS HSG DMD 1
BAFFLE LP VS HSG DMD 1
SHIELD LAMP VS HLD
LAMP 2
SHIELD CW VS BKT LINK
LAMP 1
CLIP CM DOWN VS ILL
1 8F.1A752.3R0 MACH PH 3 B-NI 2.5+/-0.5 SUB HSG 1 9
2 8F.FA322.3R5 MACH FPH 3.5 NI 2.7+/-0.5 RING ZOOM VS LENS 2 2
M LP Adjustment 2
2 3 8F.1A752.8R0 MACH PH 8 B-NI 2.5+/-0.5 HLD FM VS ILL SUB HSG 1 3
M 1 8F.00345.5R6 MACH FPH 5.6 NI 3.5+/-0.5 CW VS. BKT CW 3 3
2. ILL SUB HSG VS. DMD
5 2 8F.1A723.5R0 MACH PAN 5 B-NI 3.0+/-0.5 HSG 2 2
1 8F.JA754.4R0 MACH FPH 4 B-NI 3.0+/-0.5 PL VS DMD HSG
CW MODULE VS HSG DMD 1
LAMP MODULE VS HSG
DMD 1
CLIP FG VS HLD LAMP 1
CLIP LAMP VS HLD LAMP 2
2 8F.1A554.4R0 MACH PAN 4 NI 4.0+/-0.5 FIN VS HLD LAMP 1 6
BKT LINK LAMP VS HSG
3 8F.1A554.5R0 MACH PAN 5 NI 4.0+/-0.5 DMD 2 2
M 4 8F.2R754.6R0 MACH HEX 6 B-NI 5.0+/-0.5 Clip Plate VS. HLD Lamp 1 1
3 5 6E.0U101.001 MACH PH 7.5 NI 6.0+/-0.5 H-Sink VS. DMD HSG 4 4
SUM 32

Appendix 2 -- Recommend Spare parts List
RECOMMENDED SPARE PARTS LIST (PJD5122)
Serial No. Prefix:RYT
Rev: 1a
Universal Remark(Supply Period
Item Category Part Name Description ECR/ECN ViewSonic P/N Ref. P/N Ref. NO Compatibility Location number# after EOL)
1 Accessories: [Adapter, Remote LAMP PACK LAMP MERC10-2 RLC-055 CS.5J134.001 20 Main source 3 yr
Controller, Power Cord, External Remote Controller REMOTE RC-B4020-190 VIEWSONIC A-00008718 5F.26J1K.261 1 Main source
2 1 yr
Cables]
3 Power Cord CORD H05VV-F 10A250V EUR 1.8M A-00008253 2G.00921.001 2 Main source 7 yr
4 Power Cord CORD H05VV-F 13A 1.8M UK A-00008257 2G.03149.021 3 Main source 7 yr
5 Power Cord CORD SVT125V WO/SH US 1.8M A-00008250 2G.01111.001 4 Main source 7 yr
6 Power Cord CORD H05VV 250V 1.8M BLK KOR A-00008193 2G.04321.001 5 Main source 7 yr
7 Power Cord CORD 3ASL/75DU-IN 250V1.8M AUS A-00008099 2G.01343.001 6 Main source 7 yr
8 Power Cord CORD RVV 250V 1.8M BLK CHINA A-00008100 2G.04245.001 7 Main source 7 yr
9 Signal Cable (D-Sub), CABLE 15/15P OD5.2 1.8M +PEBAG CB-00008955 5K.08006.501 8 Main source 3 yr
10 PC Board Assembly: [All PCBA] Main Board PCBA MAIN BD MI MERCURY10-4 B-00010211 5E.15G01.002 17 Main source 3 yr
11 Power Board PCBA POWER BD MI MERCURY10-2 B-00010113 5E.13440.001 37 Main source 3 yr
12 DMD Board PCBA CHIP BD MI MERCURY+1 B-00010114 5E.0R423.001 33 Main source 3 yr
13 Ballast ASSY BALLAST MODULE B-00010115 6K.13405.001 34 Main source 3 yr
14 Cabinets: [Front Lamp Cover PACK ASSY LAMP DOOR MERCURY2 C-00009335 CS.5J0RQ.031 27 Main source 1 yr
Bezel, All Covers, Base Assembly] Top Cover ASSY CASE UPPER MERCURY10-4 C-00010138 6K.0RN03.051 15 Main source
15 1 yr
16 Bottom Cover ASSY CASE LOWER MERCURY 10-2 C-00010014 6K.0JC03.022 28 Main source 1 yr
17 Side cover CASE INLET PC MERCURY VI C-00009338 3J.0JC05.001 29 Main source 1 yr
18 Side cover CASE OUTLET PC MERCURY VI C-00009339 3J.0JC06.001 18 Main source 1 yr
19 Back Cover CASE REAR PC MERCURY10-2 C-00009340 3J.0RN03.011 35 Main source 1 yr
20 Lens Cover ASSY CAP LENS C-00010139 6K.0N104.001 21 Main source 1 yr
21 Front bezel ASSY SUB FC MERCURY10-4 C-00010140 6K.0RN05.031 23 Main source 1 yr
22 Documentation: [Quick Start Quick Start Guide (QSG) GUIDE QS PJD NORMAL MERCU10-2 DC-00010288 4J.13402.001 9 Main source 6mths
Guide, CD Rom; Label] User's Guide (CD ROM) CD UM PJD NORMAL MERCURY10-2 DC-00010289 5B.13402.001 10 Main source
23 6mths
24 Electronic Components: [Optical Light Pipe PACK LIGHT PIPE MODULE E-00009293 CS.5J0RN.011 30 Main source 3 yr
Engine, Speaker, Color Wheel] Color Wheel PACK CW MODULE MER+3 E-00010049 CS.5J0RJ.001 31 Main source
25 3 yr
26 DMD Chip IC DMD 0.55 SVGA450 8060-6039B E-00010050 7A.08060.F00 32 Main source 3 yr
27 Lens ASSY LENS ZOOM3 PLUTO10-1 E-00010051 6E.14A01.001 26 Main source 3 yr
28 Speaker SPK 5W 8OHM 120MM W4646CPF8 E-00009939 2C.40GF0.061 19 Main source 3 yr
29 Miscellaneous: [Switch, Fan, Fan FAN50*20 150MM AB5012MB-C03L5 M-00008501 2C.10102.071 36 Main source 3 yr
Rubber Foot, Logo] Fan FAN*2 80*25 105MM AD0812UB/UX M-00008502 2C.10144.121 16 Main source
30 3 yr
31 FILTER ASSY AIR FILTER MERCURY 1 M-00008316 6K.0RN10.001 38 Main source (Only for V1C SKU)1 yr
32 RING RING ZOOM PC MP522 M-00008280 4B.0GF01.001 25 Main source 1 yr
33 RING RING FOCUS Z-ZOOM3 PC MER10-1 M-00008576 4B.13202.001 24 Main source 1 yr
34 Logo STICKER LOGO VIEWSONIC M-00008282 TY.4E220.001 22 Main source 1 yr
35 Packing Material: [Box, Foam, Carton CTN AB PJD5122/VS P-00010181 4D.0RN01.031 11 Main source 6mths
Bags] Foam CUSHION_L PJD5111/VS P-00009419 4G.0RN02.001 12 Main source
36 6mths
37 Foam CUSHION_R PJD5111/VS P-00009420 4G.0RN03.001 13 Main source 6mths
38 Plastic Bag BAG LDPE+HDPE 415*365*0.4 VS P-00009243 4B.01214.031 14 Main source 6mths
Remark 1: Above listed items are examples, supplier can expand the rows to add more necessary items.
Remark 2: All revised RSPLs with newly added items or any change made should be highlighted and correlated with the ECN/ECR approved by ViewSonic Corporation. This is to eliminate repeated
Notice: 1. For some special parts, some photos for identification purpose may be asked by request
2. For all internal cables, there must be some wordings on the "Description" column about where the cable is used (connecting to which two parts)
3. All internal cables/wires should be put in the "Cables" category
4. All external cables should be put in the "Accessories" category
5. Parts relationship (Main/Second source or 1/2/3/4) should be added in the "Compatibility" column
6. If any part for certain product isn't listed in the form, supplier/PE can add it themselves and keep the part name unified.

Appendix 3 -- Timing, Characteristics of inputs/outputs, Interface Character,
Power Supply Specification
1. Timing Table
The PC timing is as following:
Refresh rate H-frequency Clock
Resolution Mode
(Hz) (kHz) (MHz)
720 x 400 720x400_70 70.087 31.469 28.3221
VGA_60 59.940 31.469 25.175
VGA_72 72.809 37.861 31.500
VGA_75 75.000 37.500 31.500
640 x 480
VGA_85 85.008 43.269 36.000
VGA_50 49.673 24.688 19.75
VGA_120 119.518 61.91 52.5
SVGA_60 60.317 37.879 40.000
SVGA_72 72.188 48.077 50.000
SVGA_75 75.000 46.875 49.500
800 x 600
SVGA_85 85.061 53.674 56.250
SVGA_50 49.916 30.998 30.75
SVGA_120 119.854 77.425 83.0
XGA_60 60.004 48.363 65.000
XGA_70 70.069 56.476 75.000
XGA_75 75.029 60.023 78.750
1024 x 768
XGA_85 84.997 68.667 94.500
XGA_50 49.98 39.634 52
XGA_120 119.804 98.958 137.75
WXGA_60 59.81 49.702 83.500
1280 x 800 WXGA_75 74.934 62.795 106.500
WXGA_85 84.880 71.554 122.500
WXGA_60 59.81 49.702 83.500
1280 x 800 WXGA_75 74.934 62.795 106.500
WXGA_85 84.880 71.554 122.500
1280 x 960_60 60.000 60.000 108
1280 x 960
1280 x 960_85 85.002 85.938 148.500
1440 x 900 WXGA+_60 59.887 55.935 106.500
1400X1050 SXGA+_60 59.978 65.317 121.750
1600x1200 UXGA 60.000 75.000 162.000
640x480@67Hz MAC13 66.667 35.000 30.240
832x624@75 MAC16 74.546 49.722 57.280
1024x768@75Hz MAC19 75.020 60.241 80.000
1152x870@75Hz MAC21 75.06 68.68 100.00

YPbPr support timing is as following:
Signal format fh(kHz) fv(Hz)
480i(525i)@60Hz 15.73 59.94
480p(525p)@60Hz 31.47 59.94
576i(625i)@50Hz 15.63 50.00
576p(625p)@50Hz 31.25 50.00
720p(750p)@60Hz 45.00 60.00
720p(750p)@50Hz 37.50 50.00
1080i(1125i)@60Hz 33.75 60.00
1080i(1125i)@50Hz 28.13 50.00
1080P@60HZ 67.5 60.00
1080P@50Hz 56.26 50.00
Video, S-Video support timing is as following:

Video mode fh(kHz) fv(Hz) fsc(MHz)
NTSC 15.73 60 3.58
PAL 15.63 50 4.43
SECAM 15.63 50 4.25 or 4.41
PAL-M 15.73 60 3.58
PAL-N 15.63 50 3.58
PAL-60 15.73 60 4.43
NTSC4.43 15.73 60 4.43

2. Characteristics of inputs/outputs
Signal Parameter Min Type Max
RDATA Impedance 75 Ohm
GDATA Amplitude 0.7 Volts peak-to-peak
BDATA Black pedestal 0 Volts
Pixel Clock 165 M Hz
GDATA_SO Impedance 75 Ohm
G Amplitude 1 Volts peak-to-peak
Video amplitude 0.7 Volts peak-to-peak
Sync amplitude 0.3 Volts peak-to-peak
Black pedestal 0 Volts
Pixel Clock 165 M Hz
HDATA Impedance 1 K ohm
Amplitude, low level 0 0.5 volt
Amplitude, high level 2.5 5 Volt
Frequency 24 99 K Hz
VDATA Impedance 1 K ohm
Amplitude, low level 0 0.8 volt
Frequency 48 120 Hz
SDADATA Amplitude, low level 0 0.8 volt
SCLDATA Amplitude, low level 0 0.8 volt
RXD Amplitude -25 25 Volt
TXD Amplitude -13.2 13.2 Volt
CVBS Amplitude, total (video+ 1 Volts peak to peak
Luminance sync)
Amplitude, video 0.7 Volts peak to peak
Amplitude, sync 0.3 Volts peak to peak
Impedance 75 ohm
CVBS Amplitude 300 m Volts peak to peak
Chroma Impedance 75 ohm
Audio Impedance (audio in) 40 50 60 Kohm
Amplitude (audio in) 500 Volts rms
Bandwidth 300H 16kH
z z
S/N Ratio 40 %
Total Harmonic 10 %
Distortion

3. Electrical Interface Character
Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol

1 5
6 10
11 15
Pin Definition Pin Definition Pin Definition Pin Definition

1 Red video 2 Green Video 3 Blue Video 4 NC
(Pr) (Y) (Pb)
5 NC 6 Red Video 7 Green Video 8 Blue Video Return
Return Return
9 NC 10 Sync. Return 11 Monitor ID bit 0 12 Bi-directional data
(SDA)
13 Horizontal 14 Vertical Sync 15 Data clock
Sync (SCL)
Video Input
1 Pin Definition
1 Composite
video input
Composite input
S-Video input
Pin Description
4 3 1 GND
2 1 2 GND
3 Luminance
4 Chroma
Control Port
Pin Description Pin Description
1 DSR 2 CTS
8 7 6
3 RD 4 GND
5 4 3
5 RTS 6 NC
2 1
7 TX 8 NC

4. Power Supply Specification
4.1. Input Power Specification
Specification Description
Input Voltage Range The unit shall meet all the operating requirements with the
range 90 ~ 264 VAC
Frequency Range The unit shall meet all the operating requirements with an input
frequency range 47 Hz ~ 63 Hz
Typical 315W Max.
Power consumption 10W max. (with loop through)
Standby 1W max. @100~240VAC,
loopthrough is disabled
Regulation Efficiency 80 % (typical) measuring at 115Vac and full load
4.2. Output Power Requirement

The power supply can provide DC output as below：
NO. Voltage Regulation Load Current Range Ripple & Noise
1 +12 V ±10 % 0A ~ 2.5 A 300 mV
2 +5 V ±5 % 0.03 A ~ 0.2 A 100 mV
4.3. Lamp Power specifications
Specification Description
Applicable Lamp 220W NOR, 170W ECO. DC operation
Starting pulse from Ignitor 1.5KV min.

Appendix 4 -- Keyboard and Remote Control keys
Local Keyboard Description (Detailed description refer to SW Specification)
1. When user presses the bottom once, the image would turn to blank and show
"BLANK" in the right-bottom of screen
3/ BLANK
2. When the image is blank, user press this key back to normal image
3. If there is SOD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter “PANEL KEY LOCK” setting;
4/PANEL KEY 2.When panel key is locked, user could press this key for 3 seconds to release
LOCK Panel Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
▲/ KEYSTONE +
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
▼/ KEYSTONE -
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press ▲▼ to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source
within 2~3 seconds.
SOURCE
2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
POWER 2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. “Auto” will not
AUTO
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the top left of the screen for 3 seconds after
users press Auto
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
MODE/ENTER
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
MENU/EXIT
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.

Remote Control Keys Description (Detailed description refer to SW Specification)
IR-Key Name Detailed Description
3 If there is OSD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter “Panel Key Lock” setting;
2.When panel key is locked, user could press this key for once to release Panel
4/ Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
▲/ KEYSTONE +
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
▼/ KEYSTONE -
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press ▲▼ to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source
within 2~3 seconds.
Source
2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
Power 2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. “Auto” will not
Auto
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the bottom right of the screen for 3 seconds after
users press Auto
1. When user presses the bottom once, the image would turn to blank and show
"blank" in the right-bottom of screen
Blank
2. When the image is blank, user press this key back to normal image
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
Mode/Enter
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
Menu/Exit
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.
This is for "freeze" and "unfreeze". The image will be frozen when the FREEZE
button is pressed. FREEZE is released when Source button (when the input
Freeze
source is switched over during display ) , FREEZE button again is pressed (the
background sounds will be kept unless user press Mute key)
1. By pressing “Zoom in” button, the center of the picture can be magnified
gradually.
Digital Zoom +
2. When users press this button again, more magnification will take place
gradually

3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
1. By pressing “Zoom out” button, the size of the magnified image will be
reduced gradually.
2. When users press this button again, the size of the image will be reduced
Digital Zoom - accordingly (Until the image restore to the original size).
3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
External Status indicator

LED Name Detailed Description
Power LED Display the power on/off sequence status
Lamp Status LED Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED Display the Thermal status (Fan Fail, Over Temperature, etc.)

Appendix 5 -- IR Code, RS232 Command, and factory menu
1. IR Code
Key format Byte1 Byte2 Byte3 Byte4
Power NEC 83 F4 02 fd
Freeze NEC 83 F4 03 fc
Up NEC 83 F4 0b f4
Down NEC 83 F4 0c f3
Left NEC 83 F4 0d f2
Right NEC 83 F4 0e f1
Color Mode NEC 83 F4 10 ef
Volume+ NEC 83 F4 82 7d
Volume- NEC 83 F4 83 7c
Auto NEC 83 F4 08 f7
Source NEC 83 F4 04 fb
Blank NEC 83 F4 07 f8
Menu NEC 83 F4 0f f0
Magnify + NEC 83 F4 18 e7
Magnify - NEC 83 F4 19 e6
Enter NEC 83 F4 15 ea
Exit NEC 83 F4 85 7a
Mute NEC 83 F4 14 eb
VGA1 NEC 83 F4 41 be
VGA2 NEC 83 F4 45 ba
Video NEC 83 F4 52 ad
Keystone + NEC 83 F4 09 F6
Keystone - NEC 83 F4 0a F5
2. RS-232 Command
a. RS-232 connection setting value
Baud Rate: 115200
Parity: None
Data bits: 8
Stop bits: 1
Flow control: None

b. RS-232 command code
Function Status Action cmd
Power Write Turn on 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x00 0x00 0x5D
Turn off 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x01 0x00 0x5E
Read Power status( on/off) 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x00 0x5E
Reset Excute 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x02 0x00 0x5F
High Altitude Mode Off 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x0C 0x00 0x69
Write
High Altitude Mode On 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x0C 0x01 0x6A
High Altitude Mode
High Altitude Mode
Read
status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x0C 0x6A
Lamp Mode Normal 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x10 0x00 0x6D
Write
Lamp Mode Lamp Mode Economic 0x06 0x14 0x00 0x04 0x00 0x34 0x11 0x10 0x01 0x6E
Read Lamp Mode status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x10 0x6E
Front Table 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x00 0x5E
Rear Table 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x01 0x5F
Write
Projector Position Rear Ceiling 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x02 0x60
Front Ceiling 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x03 0x61
Read projector position status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x00 0x5F
OFF 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x20 0x00 0x7E
Write
3D Sync TI 3D DLP Link 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x20 0x01 0x7F
Read 3D Sync Status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x20 0x7F
Off 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x21 0x00 0x7F
Write
3D Sync Invert On 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x21 0x01 0x80
Read 3D Sync Invert Status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x21 0x80
Contrast decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x00 0x60
Write
Contrast Contrast increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x01 0x61
Read Contrast ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x02 0x61
Brightness decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61
Write
Brightness Brightness increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62
Read Brightness 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x03 0x62
Aspect ratio Auto 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x00 0x62
Write Aspect ratio 4:3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x02 0x64
Aspect ratio
Aspect ratio 16:9 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x03 0x65
Read Aspect ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x04 0x63
Auto Adjust Excute 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x05 0x00 0x63
Horizontal position shift
right 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x01 0x65
Write
Horizontal position Horizontal position shift
left 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x00 0x64
Read Horizontal position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x06 0x65
Vertical position shift up 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x00 0x65
Write Vertical position shift
Vertical position
down 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x01 0x66
Read read Vertical position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x07 0x66
color temperatureT1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x00 0x66
Write
Color temperature
color temperature
Read
status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x08 0x67
Blank on 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x09 0x01 0x68
Write
Blank Blank off 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x09 0x00 0x67
Read Blank status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x09 0x68
Decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x00 0x68
Write
Keystone-Vertical Increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x01 0x69
Read Keystone status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0A 0x69
Preset mode Write Brightest 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x00 0x69
Cinema 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x01 0x6A
User 1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x02 0x6B
User 2 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x03 0x6C

Daylight / Gaming 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x04 0x6D
ViewMatch 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x05 0x6E
Read Preset mode status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0B 0x6A
Primary color R 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x00 0x6E
Primary color G 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x01 0x6F
Primary color B 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x02 0x70
Write
Primary Color Primary color C 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x03 0x71
Primary color M 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x04 0x72
Primary color Y 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x10 0x05 0x73
Read Primary color status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x10 0x6F
Hue decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x11 0x00 0x6F
Write
Hue Hue increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x11 0x01 0x70
Read Hue 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x11 0x70
Saturation decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x12 0x00 0x70
Write
Saturation Saturation increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x12 0x01 0x71
Read Saturation 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x12 0x71
Gain decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x13 0x00 0x71
Write
Gain Gain increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x13 0x01 0x72
Read Gain 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x13 0x72
Freeze on 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x00 0x01 0x60
Write
Freeze Freeze off 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x00 0x00 0x5F
Read Freeze status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x00 0x60
Input source VGA 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x00 0x60
Input source VGA2 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x08 0x68
Write
Source input Input source Composite 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x05 0x65
Input source SVIDEO 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x06 0x66
Read Source 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x01 0x61
Quick Auto Search on 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x01 0x62
Write
Quick Auto Search off 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x00 0x61
Quick Auto Search
Quick Auto Search
Read
status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x02 0x62
Mute on 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x01 0x61
Write
Mute Mute off 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x00 0x60
Read Mute status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x00 0x61
Increse Volume 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x01 0x00 0x61
Write
Volume Decrese Volume 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x02 0x00 0x62
Read Volume 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x03 0x64
English 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x00 0x61
Français 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x01 0x62
Deutsch 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x02 0x63
Italiano 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x03 0x64
Español 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x04 0x65
РУССКИЙ 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x05 0x66
繁體中文 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x06 0x67
简体中文 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x07 0x68
Write 日本語 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x08 0x69
Language
한국어 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x09 0x6A
Swidish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0a 0x6B
Dutch 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0b 0x6C
Turkish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0c 0x6D
Czech 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0d 0x6E
Portugese 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0e 0x6F
Thai 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0f 0x70
Polish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x10 0x71
Finnish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x11 0x72
Read Language 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x00 0x62
Reset Lamp usage
Lamp Time Write 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x01 0x00 0x62
hour

Read Lamp usage hour 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x01 0x63
Error status Read Read error status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x0C 0x0D 0x66
Error code table

To send Hex code “error status” read “0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x0C
0x0D 0x66”. User will get total 28 bytes feedback data as below:
7 Bytes : Prefix 20 Bytes : Error code 1 Byte : Checksum

st th th th th
(1 ~7 Byte) (8 ~27 Byte) (28 Byte)
XXXXXXX XXXXX...............XXX X
User can get 20 byte data which mapping to below error status and the number means
how many time the error appeared. The number will be presented as hexadecimal or
decimal format (depending on terminal program’s setting).
Byte Error Name Description
sequence
th
8 LampFailCount Lamp turn on fail
th
9 Fan1ErrorCount Fan1 fail (lamp fan)
th
10 Fan2ErrorCount Fan2 fail (power fan)
th
11 Fan3ErrorCount Fan3 fail (blower fan)
th
12 Fan4ErrorCount Fan4 fail (The model without 4 fans without this error count)
th
13 Diode1OpenErrorCount Thermal sensor 1 lose connection
th
14 Diode2OpenErrorCount Thermal sensor 2 lose connection
th Diode3OpenErrorCount Thermal sensor 3 lose connection (The model without thermal sensor 3
15
is no function for this address)
th
16 Diode1ShortErrorCount Thermal sensor 1 short (inlet sensor which located at main board)
th
17 Diode2ShortErrorCount Thermal sensor 2 short (power board temperature sensor)
th Diode3ShortErrorCount Thermal sensor 3 short (The model without thermal sensor 3 is no
18
function for this address)
th Temperature1ErrorCount Thermal sensor 1 detect temperature over system limitation (inlet
19
sensor which located at main board)
th Temperature2ErrorCount Thermal sensor 2 detect temperature over system limitation (power
20
board temperature sensor)
st
21 Temperature3ErrorCount Thermal sensor 3 detect temperature over system limitation (No used)
nd
22 FanIC1ErrorCount Fan IC 1 fain (G743 or G794)
rd
23 FanIC2ErrorCount No used
th
24 WatchdogCount The DDP2230 internal F/W watchdog function executed
th
25 AbnormalPowerdown The user turn off unit without finish cooling process
th
26 CWErrorCount, Color wheel do not spin
th st
27 FirstBurnInErrorMinutes The timeframe from burn-in to 1 time shutdown in minute.
4. Method to enter factory menu:
a) Press Menu on keypad than the main menu popup

b) When showing main menu, press Source + Mode at the same time
c) Factory menu popup at the top-left of display

Appendix 6 -- DDC Table (EDID FILE)
00 FF FF FF FF FF FF 00
5A 63 26 10 01 01 01 01
01 14 01 03 08 00 00 78
0A 67 56 A5 57 59 96 24
18 50 5E BD EF 80 A9 40
90 40 81 80 61 59 45 7C
45 59 31 7C 01 01 A0 0F
20 00 31 58 1C 20 28 80
14 00 00 00 00 00 00 1E
00 00 00 FF 00 52 59 54
31 30 30 31 30 30 30 30
31 0A 00 00 00 FD 00 30
78 1F 64 11 00 0A 20 20
20 20 20 20 00 00 00 FC
00 50 4A 44 35 31 32 32
0A 20 20 20 20 20 00 B2
6
VSC
PJD5122
ADT
A5
ddc2
ViewSonic Corporation
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* Reader’s Response*
Dear Readers:
Thank you in advance for your feedback on our Service Manual, which allows continuous improvement
of our products. We would appreciate your completion of the Assessment Matrix below, for return to
ViewSonic Corporation.
Assessment
A. What do you think about the content of this Service Manual?
Unit Excellent Good Fair Bad
Introduction
Product Overview
Level 1 Cosmetic / Appearance / Alignment Service
Disassembly/Assembly
Level 2 Circuit Board and Standard Parts Replacement
Level 3 Component Repair to Circuit Boards

Appendix 1 -- Screw List /Torque
Appendix 2 -- Recommand Spare parts List
Appendix 3 -- Timing, Characteristics of inputs/outputs,
Interface Character, PowerSupply Specification
Appendix 4 -- Keyboard and Remote Control keys
Appendix 5 -- IR Code, RS232 Command, and factory menu
Appendix 6 -- DDC Table (EDID FILE)
B. Are you satisfied with this Service Manual?

Item Excellent Good Fair Bad
1. Service Manual Content ʳ ʳ ʳ ʳ
2. Service Manual Layout ʳ ʳ ʳ ʳ
3. The form and listing ʳ ʳ ʳ ʳ
C. Do you have any other opinions or suggestions regarding this service manual?
Reader’s basic dada:
Name: ʳ Title: ʳ
Company: ʳ
Add: ʳ
Tel: ʳ Fax: ʳ
E-mail: ʳ
After completing this form, please return it to ViewSonic Quality Assurance in the USA at facsimile
1-909-839-7943.

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Service Manual

(PJD5122 SM Rev. 1a Apr. 2010)

Revision SM Editing Date ECR Number Description of Changes Editor

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Important Service Information

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Tested under 60” (diagonal) image size with Wide

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Visual Inspection & Cleaning

1.1 Appearance Inspection Criteria

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TABLE 2 : General Product of plastic outlook inspection standard

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FOFO Contrast Contrast Ratio : 1800:1(by All White, All

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(1)Background lines should be

Check the DDC

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Low-Power Standby Mode：

Full-Power Standby Mode：

Download MCU Code and Firmware

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Download Tools Required :

DLP Composer lite install procedure:

RS232 Support - Choosing the RS232 interface

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Firmware Download Procedure:

1. Connect RS-232 cable to PC and projector

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1. Color Wheel Delay Alignment

1.1 Set Up:

- Battery Biased Silicon PIN Detector(Photo Sensor)

- Pure blue (Gray 255)

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OSD Default value：

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1. Light Pipe Module assembly and overfill alignment

1.1 Assembly LP Module to HSG DMD

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Pre assemble this screw not

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LP Datum of DMD HSG Fig. 1-5 Overfill adjustment screws

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Fig. 1-6 Fig. 1-7

Push on the left corner until

Fig. 1-8 Fig. 1-9

Fig. 2-1 Touch the Fig. 2-2

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Fig. 3-1 Fig. 3-2

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MYLAR SUB HSG

Fig. 3-4 Fig. 3-5