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STRATEGIES FOR

SUCCESSFUL ENERGY
MANAGEMENT PROGRAM
Ir Al-Khairi Mohd Daud
P.Eng, C.Eng, MIEM, CEM, REEM, MIAM,MMSQH,
AEMAS Country Expert
Taklimat PPTEC 2008, Hotel Concorde, Shah Alam
20 December 2013
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CONTENT

 Energy Management Roadmap


 Fundamental For Successful Energy Management Program
 Metering your performance automatically
 Who has done it successfully?
 UTM experience
 MMB experience
 TNB experience
 Conclusion

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CERTIFIED ENERGY MANAGER /
REGISTERED ELECTRICAL ENERGY
MANAGER

Energy Management Gold


Standard

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SUSTAINABLE ENERGY MANAGEMENT
ROADMAP
Evaluation Energy Management Matrix

Energy Policy
Energy Committee
Organization
Preparation Set up EM Component
Awareness Training
Report to
Detailed Energy Audit
Implementation of ST
Energy Conservation Select Energy Target & Plan
Measures Set up SIT
Technical Training

Accreditation Scheme
System Integration
Integrate to ISO/ TPM
Procedural Training
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APPROACH
Appoint Energy Manager

Develop a well written energy policy


Form an effective energy management
committee
Set-up energy accounting centres

Determine energy efficiency index

Develop working manual and tools for EM


Develop energy management working
procedures
Outline investment appraisal for energy efficiency

Develop human resource in EMS

Prepare comprehensive documentation in EMS

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Metering your performance automatically
FUNDAMENTAL FOR SUCCESSFUL
ENERGY MANAGEMENT PROGRAM

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INVESTMENT TYPES

 No cost
 Immediate action

 Low Cost
 Immediate Return (ROI)

 High Cost
 Substantial Return (IRR)

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W HAT I S A N E NERGY M ANAGEMENT S YSTEM ?

ENSURE EFFICIENT

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OVERVIEW

 is a software product to collect & monitor the energy


consumption data from Circutor’s Powerstudio software or EMaSS
software (with generic modbus driver)
 Data can then be grouped and processed to create various reports
& dashboard display on external large displays like TV.

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WHAT DOES EMASS DO?

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UTILITY BILL’S COMPONENTS!

How You Example


Consume Tariff E3 - High Voltage Peak/Off-
(Maximum Peak Industrial Tariff
Demand)
When You For each kW of RM/kW 30.4
How Much
Consume Maximum Demand
You Consume per month during
(Peak/Off-
(Total kWh) the peak period
Peak) For all kWh during sen/kWh 28.8
the Peak period
Total
Bill For all kWh during
the Off-Peak
sen/kWh 17.3

(RM) period

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PROCESS IN UPHOLD
EFFICIENCY USING EMASS

• Output Yield Index


Quality
<Output/Input >

• Productivity Index
Production
<Actual Qty/Plan Qty>

• EnPI
Energy
<Output/kWh)

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WHY IMPLEMENT EMASS?

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WHY IMPLEMENT EMaSS?

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KEY TO ENERGY CONSUMPTION REDUCTION?

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EMaSS Lowers Energy Consumption!
• Tariff Report from EMAS identifies energy consumption hotspot (cost allocation and focus
Step 1 attention)

• Tariff Report from EMASS enables monitoring of energy consumption


Step 2

• Demand Chart from EMASS identifies energy consumption pattern (Maximum Demand and
Step 3 Demand Trend)

• Index Report from EMASS enables energy consumption benchmarking and monitoring
Step 4

• Index Report from EMASS enables and ensures proper “Maintenance”, “Energy Culture” and
Step 5 “Energy Efficient Technology” implementation

• Index Report ensures improvement of Productivity based on energy consumption KPI (EnPI)
Step 6

• LCD Display enables Real Time Consumption Data broadcast to target audience
Step 7

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ARCHITECTURE
Energy Management Solution
System

EMaSS

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GROUP DATA DISPLAY

 Group’s key data like


Voltage , Ampere, Kilo
Watt, PF and
Maximum demand
are displayed
graphically
 Display will be
refreshed
automatically as per
the settings done.

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TARIFF REPORT
Reports on consumption, cost & carbon footprint (daily, weekly, monthly & yearly)
by individual sections, processes and areas of operation

EMaSS

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DEMAND CHART
Shows energy consumption pattern (Maximum Demand and Demand Trend)

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R EAL T IME VALUES !

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R EAL T IME VALUES ’ G RAPHICAL D ISPLAY !

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Parameters’ Graphs!

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I NDEX R EPORT
Reports on consumption efficiency (daily, weekly, monthly & yearly) by individual
sections, processes and areas of operation

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LCD D ISPLAY
LCD TV displays installation or localized area energy consumption data, trend
and allocation

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LCD D ISPLAY
LCD TV displays installation or localized area energy consumption data, trend
and allocation

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LCD D ISPLAY
LCD TV displays installation or localized area energy consumption data, trend
and allocation

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WHY EMaSS?

3x More Cost
Effective 80% Less
Manpower
Control of MD

100%
5x Faster & Features,
Easier Setup Reports &
Screens

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SUCCESS STORY: UTM JOURNEY

2012 ASEAN ENERGY AWARD : Large Building Category

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Green Purchasing Asia, Feb 2012

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UTM SAVE RM800,000 in 2010

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UTM ENERGY MANAGEMENT PROCESS

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BEFORE SEMP IMPLEMENTATION
ENERGY MANAGEMENT CURRENT STATUS AS OF APRIL 2012
MATRIX
Energy Policy Organization Motivation Information System Marketing Investment

Energy policy, action Formal and informal Positive discrimination


Energy management has Comprehensive system Marketing the value of
plan and regular channels of in favor of ‘green’
been fully integrated into sets targets, monitors energy efficiency and
review, have communication schemes with detailed
management structure. consumption, identified the performance of
4 commitment of top regularly exploited investment appraisal of
Clear delegation of faults, quantifies energy management
management as part by energy manager all new build and
responsibility for energy savings and provides both within and outside
of an environmental and energy staff at refurbishment
consumption budget tracking the organization
strategy all levels opportunities
M & T reports for
Energy manager Energy committee
Formal energy policy, individual premises
accountable to energy used as main Programme of staff Some payback criteria
but no active based on sub-metering,
3 committee representing all channel together awareness and regular employed as for all
commitment from but savings not
users, chaired by a member with direct contact publicity campaigns other investment
top management reported effectively to
of the managing board with major users
users
Contact with major Monitoring and
Energy manager in post
Unadopted energy users through ad- targeting reports based
reporting to ad-hoc Investment using short
policy set by energy hoc committee on supply meter data. Some ad-hoc staff
2 committee, but line term payback criteria
manager or senior chaired by senior Energy unit has ad-hoc awareness training
management and authority only
department manager department involvement in budget
are unclear
manager setting
Cost reporting based on
Energy management is the
Informal contacts invoice data. Engineer Informal contacts used
An unwritten set of part-time responsibility of Only low cost measures
1 between engineer complies reports for to promote energy
guidelines someone with only limited taken
and a few users internal use within efficiency
authority or influence
technical department

No energy management or
No information system. No investment in
any formal delegation of No contact with No promotion of energy
0 No explicit policy No accounting for increasing energy
responsibility for energy users efficiency
energy consumption efficiency in premises
consumption

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ELECTRICAL USAGE TREND AT UTMJB
Less RM800K
2004 –2011 (IN RM) or 3.9%
from 2009
Increasing Trend averaging 15%
20 $18.99
RM Millions

yearly from 2003 to 2009 $18.26


$17.60
18
$16.49
16
$14.15
14 $13.16
$11.90
12
$10.04Savings compared with 2009 usage
2011
10
•13.8 kWh/m2 reduced EEI (22%)
8
•4,427 ton CO2 kg reduced (11.6%)
•6 Millions kWh (10.2%)
6 •RM 1.7 Million (8.8%)

2004 2005 2006 2007 2008 2009 2010 2011

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UTM SUSTAINABILITY
POLICY

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UTM ENERGY POLICY

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TNB SEMP AUTOMATION
SYSTEM

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1. Determine the quality of Incoming supply from TNB and ensure accuracy of TNB meter (counter-
check).
2. High-End Power Quality Analyzer which is able to detect voltage sag, swell, flicker, asymmetry,
imbalance, distortion… events are recorded with time stamp.
3. Displays wave form (V & A), phasorial diagram & harmonic decomposition (to 50th order).
4. 4 quadrant energy measurement, with over 500 measured parameters, including multi tariff setting.
5. Memory with removable SD Card (up to 2GB) ensures retention of data for up to 6 years based on
each minute data logging… data analyzed with PowerVison.
6. Determine total overall demand trend with MD details (when and how much).

1. Sub-metering to determine the energy consumption, area PF, kW & MD.


2. THD (total harmonics distortion) for both Voltage and Current are displayed.
3. Harmonic decomposition (to 15th order) possible with HAR version.
4. 4 quadrant energy measurement, with 48 or 63 measured parameters (depending on version).
5. RS485 connectivity for data connection with PowerStudio software to record, display, monitor, recall
& print all measure parameters in tables or graphs.
6. Determine area demand trend with MD details (when and how much).
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STORIES: TNB SET-UP

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TNB HQ LAYOUT

MSB MSB
Incomer #1 Incomer #2

Work Station

SSB SSB SSB SSB SSB SSB SSB Converter


Floor G Floor M Floor 1 Floor 2 Floor 3 Floor 4 Floor 5
CVMk2

CVM NRG96

RS485 to
USB Converter

Power Line LED TV

RS485 Cable
SSB SSB SSB SSB SSB SSB
USB Cable Floor 6 Floor 7 Floor 8 Floor9 Floor 10 Floor 11

VGA Cable
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CONCLUSION

 The savings are real


 The achievement is possible
 The methods are proven
 LEARN AND IMPROVE

28/6/13 Copyright Reserved GreenTech Malaysia 45


Ir Al-Khairi Mohd
P.Eng, C.Eng, MIEM, CEM, REEM, M
AEMAS Country E
faqeh05@yahoo

Malaysian Green Technology Corpo


No. 2, Jalan 9/10, Persiaran Usahawan, Seks
43650 Bandar Baru Bangi, Selangor Darul E

Tel:03-89210800 DL:03-89210891 Fax:03-8921

Email: hisham@greentechmalays
Website: http://www.greentechmalaysia
http://www.mepa
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