HS110C2 C4 PDF

Hwang Sun Enterprise Co., Ltd.
0 Edition 2014/01
INDEX
CHAPTER 1 SAFETY SUMMARY............................................................................................................................................3
1.0 INTRODUCTION....................................................................................................................................................................3
1.1 SAFETY DURING INSTALLATION............................................................................................................................................... 3
1.2 SAFETY DURING OPERATION..................................................................................................................................................3
1.3 SAFETY DURING THE MAINTENANCE....................................................................................................................................... 3
1.4 SAFETY WHEN USING ADHESIVE AND SOLVENTS........................................................................................................................4
CHAPTER 2 EQUIPMENT FAMILARIZATION......................................................................................................................... 5
FIGURE 2.1 HS110C2 GENERAL OUTLINE............................................................................................................................. 5
FIGURE 2.1 HS110C4 GENERAL OUTLINE............................................................................................................................. 5
2.0 INTRODUCTION....................................................................................................................................................................5
FIGURE 2.2 HS110C2 DAIMENSION (UNIT: MM)................................................................................................................... 6
FIGURE 2.2 HS110C4 DAIMENSION (UNIT: MM)................................................................................................................... 6
2.2 DESCRIPTION OF THE MACHINE CHARACTER............................................................................................................................6
2-3 SPECIFICATION................................................................................................................................................................7
FIGURE 2.4 DRAWING OF HYDRAULIC SYSTEM/ELECTRONIC SYSTEM................................................................................ 8
2-3 FUNCTION DESCRIPTION OF EQUIPMENT..................................................................................................................... 9
2.3.1 DRIVE SYSTEM..................................................................................................................................................................9
Figure 2.4 Gear Pump................................................................................................................................................9
2.3.2 HYDRAULIC SYSTEM.........................................................................................................................................................13
FIGURE 2.5 DRAWING OF GEAE PUMP....................................................................................................................14
Figure 2.6 Manifold................................................................................................................................................. 15
FIGURE 2.7 THE FILTER ASSEMBLY...........................................................................................................................16
2.3.3 ELECTRICAL SYSTEM.........................................................................................................................................................16
CHAPTER 3 UNPACKING AND INSTALLATION.................................................................................................................... 17

3.0 INTRODUCTION............................................................................................................................................................ 17
3.1 INSTALLATION REQUIREMENTS.................................................................................................................................... 17
3.2 CHECKING THE MACHINE............................................................................................................................................. 17
3.3 INSTALLATION OF HOT MELT APPLICATOR................................................................................................................... 17
3.4 INSTALLATION OF HEATING HOSE AND NOZZLE DEVICE.............................................................................................. 18
3.5 INSTALLATION OF ELECTRICAL POWER.........................................................................................................................18
CHAPTER 4 OPERATION INSTRUCTION............................................................................................................................. 19
4.0 INTRODUCTION............................................................................................................................................................ 19
4-1SAFETY PRECAUTIONS................................................................................................................................................... 19
4.2 INSTRUCTION OF OPERATION PANEL........................................................................................................................... 20
4-3 PARAMETER SETTING VALUES......................................................................................................................................28
4-3-1 ERROR CODES............................................................................................................................................................30
4.3 THE ADJUSTMENT OF GLUE AMOUNT......................................................................................................................... 31
CHAPTER 5 DISASSEMBLY AND MAINTENANCE............................................................................................................... 33
5.0 INTRODUCTION............................................................................................................................................................ 33
5.1 SAFETY PRECAUTIONS.................................................................................................................................................. 33
5.2 DISASSEMBLY AND MAINTENANCE OF HYDRUALIC SYSTEM....................................................................................... 33
5.2.1 REPLACEMENT OF O-RING ON HOSE CONNECTORS AND PIPE PLUGS..................................................................... 33
Figure 5.1 MANIFOLD ASSEMBLY............................................................................................................................ 34
Figure 5.2 Transfer HS110C2 to HS110C4................................................................................................................34
5.2.2 DISASSEMBLY AND MAINTENANCE OF FILTER ASSEMBLY.........................................................................................34
Figure 5.2.2 FILTER ASSEMBLY.................................................................................................................................36
5.2.3 DISASSEMBLY AND MAINTENANCE OF GEAR PUMP.................................................................................................36
FIGURE 5.2.3 GEAR PUMP POSITION...................................................................................................................... 37
5.3SAFETY PRECAUTIONS................................................................................................................................................... 37
5.4DAILY MAINTENANCE.................................................................................................................................................... 38
5.5PERIODIC MAINTENANCE..............................................................................................................................................38
5.5.1GENERAL MAINTENANCE.................................................................................................................................................. 38
5.5.2HYDRAULIC SYSTEM CLEANING..................................................................................................................................38
Hwang Sun Enterprise Co., Ltd. 1 Edition 2014/01
5.5.3 CLEAN THE DISPENSING GUN....................................................................................................................................39
CHAPTER 6 TROUBLESHOOTING........................................................................................................................................41
6.0 INTRODUCTION............................................................................................................................................................ 41
6.1 SAFETY PRECAUTIONS.................................................................................................................................................. 41
6.2 TROUBLESHOOTING FOR MACHINE AND ELETCTRIC PROBLEM.................................................................................. 42
6.3 TROULBESHOOTING FOR ADHESIVE-APPLICATION PROBLEMS................................................................................... 45
CHAPTER 7 DIAGRAMS.............................................................................................................................................. 47
7.0 INTRODUCTION............................................................................................................................................................ 47
7.1 HOW TO USE DIAGRAMS..............................................................................................................................................47
Figure 7.1- HS110C2 MACHINERY ASSEMBLY (110C2A00)......................................................................................48
FIGURE 7.2-HS110C2 MANIFOLD (1106M00)......................................................................................................... 50
FIGURE 7.3 HS110C4 MACHINERY ASSEMBLY (110C4A00) & MANIFOLD ASSEMBLY (1106CM00)........................ 52
FIGURE 7.4 HS110C2/C4 CASE ASSEMBLY (110C2K00)........................................................................................... 54
FIGURE 7.5 HS110C2/C4 TANK ASSEMBLY...............................................................................................................56
FIGURE 7.6 HS110C2/C4 FILTER ASSEMBLY (1102F00)............................................................................................58
FIGURE 7.7 HS110C2/C4 DRIVING SYSTEM (1106E00)............................................................................................60
FIGURE 7.8 HS110C2/C4 BY-PASS VALVE (1102AC00)............................................................................................. 62
FIGURE 7.9 SAFETY VALVE (1102H00)..................................................................................................................... 64
HS110C2 MAIN CIRCUIT..................................................................................................................................................... 66
HS110C4 MAIN CIRCUIT..................................................................................................................................................... 78

CHAPTER 1 SAFETY SUMMARY
1.0 Introduction
This chapter, intended as an introduction to the installation, operation and
maintenance of HS110C2/C4 Melt Applicator, sets out the safety rules to be
observed for preventing risk both to personnel and to the equipment.
1.1 Safety During Installation

 Establish correct and effective ground connection for entire apparatus, without
such connection, every element of the apparatus even those are apparently
insulated become a potential conductor and pose a risk of electrical shock.
 Check that the power cords and their insulation are correctly dimensioned for
the load constituted by the apparatus complete with all its accessories.
 Ensure that a switch with a thermal safety cut-off is installed between the
apparatus and the primary generator.
 Always operate the apparatus in accordance with the recommended current and
voltage.
 If the apparatus is operate at voltages and currents other that recommended
this may create potential fire risk.
1.2 Safety During Operation

1. Do not operate the equipment near volatile or otherwise explosive gases or
materials.
2. Do not operate the equipment without the covers, panels and safety guards
properly installed.
3. Do not operate the equipment at a temperature above 50°C or below 0°C.
4. If the applicator nozzle device unshielded from the wind. Rapid heat dissipation
due to air movement across the guns may cause operational problems.
5. Do not use the equipment as a ladder or stepping stool.
6. Use only the metal base when attempting to life or move an applicator.
7. Do not use equipment covers, doors, panels, as braces or grips.
1.3 Safety During The Maintenance

The main precautions to be adopted when carrying out maintenance are：
(1). Disconnect the electrical power supply before maintenance the equipment.
(2). Do not wear rings, watches, bracelet etc., when carrying out the maintenance.
(3). Do not in any way inspect or adjust any component unless another person is
present and able to ensure immediate assistance in event at accidence.
(4). Employ only qualified personnel for maintenance work on the equipment.
(5). Never touch bared connection or components without disconnecting the
electrical power supply while power is on. Dangerous voltage exist at several
point in the equipment.
(6). Disconnect the electrical supply before removing any protection case or
changing any electrical component.
(7). If possible, stand on a rubber-insulating mat when carrying out maintenance on
the hot melt applicator. Do not work on wet floors or in very damp surrounding.
(8). Always use protective gloves and clothing which gives the maximum protection
to parts of the body liable to be slashed by hot melt or come in contact with the
hot surface of components.
(9). Before lose or install the pressure connector ensures the operating pressure of
the hot melt applicator is reducing to zero.
(10). Do not use any tolls, which is with flaming or sharp tip to clean a hot melt
applicator to avoid an injury in the internal surface of the equipment.
(11). Never operate equipment with a known any form of leak (air or hot melt)in
the system.
1.4 Safety When Using Adhesive and Solvents

(1). Adhesive
 Use extremely cares when working with molten material. They solidify rapidly at
high temperature and present a hazard severe burn can occur if the molten
materials first solidified, they are still hot.
 Always wear protective clothing and eye protection when handing molten
material or working near equipment containing hot melt adhesive under
pressure.
(2). Heating Solvents
 Do not use an open flame or uncontrolled heating device to heat solvents.
 Do not use paint-type solvents under any circumstances. These solvents are
volatile and may be a fire and/or toxicant hazard even at room temperature.
 Always be sure that work area is adequately ventilated.
 Avoid prolonged or repeated breathing of solvent vapors.
IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN：

1. Do not try to remove molten material from the skin.
2. Immediately immerse the affected area in cold, clean water, keep the affected
area immersed until the material has cooled.
3. Do not try to remove the cooled material from the skin.
4. Cover the affected area with a clean, wet compress. Ver body heat and elevate
the feet several inches.
5. Call a physician immediately.

CHAPTER 2 EQUIPMENT FAMILARIZATION
FIGURE 2.1 HS110C2 GENERAL OUTLINE
FIGURE 2.1 HS110C4 GENERAL OUTLINE
2.0 Introduction
This chapter provides general information of HS110C2/C4 Hot Melt Applicator, also
with the layout diagram (figure 2.1), equipment dimension (figure 2.2) and diagram
of hydraulic system (figure 2.3), to provides the used for equipment installation.

FIGURE 2.2 HS110C2 DAIMENSION (UNIT: mm)
FIGURE 2.2 HS110C4 DAIMENSION (UNIT: mm)
2.2 Description Of The Machine Character

The HS110C2/C4 Hot Melt Applicator is designed to melt any type or shape of
adhesive with viscosity ranging from 1,000 to 30,000cps, suitable for manual,
semi-auto, and automatic operation. This equipment has two main system, electrical
control system, and heating system including hydraulic system and pneumatic
system. The HS105 Hot Melt Applicator include double fiberglass reinforce plastic
enclosure for outside and bottom of the hot melt tank to reduce the heat dissipation
from the surface of the equipment and prevent accidental burns during operation.
Solid HMA is melted in the Teflon-coated tank, while the motor starts to drive the
gear pump, the molten HMA will be sucked into Gear pump and at the meanwhile, it
is being pressed to the manifold, and then passed through the filter assembly and
out of the manifold guiding by heating hose to dispensing nozzle or glue hand gun.
As to the constant flow by the precision gear pump, this machine is specially applied
to the quantitative coating.
The tank is heated by the electrical heating system. The heater of the tank is
wrapped around the wall of the tank. The temperature of tank is controlled by a
k-type thermocouple sensor, collocate with OP Amp, A/D Converter, CPU operation
and pulse width modulation techniques (PWM).
To prevent the damage of the gear pump or hydraulic system due to exceed
pressure inside the hydraulic system, there set the safety valve, preset at 80KG/CM2,
in the manifold, to adjust the pressure that comes from the gear pump.
2-3 SPECIFICATION
規格 SPEC 單位 UNIT HS110C2 HS110C4
膠槽容量 Tank Capacity Liter 10 10
最大熔膠速率 Max. Melting Rate Kg/HR 10 10
最高操作溫度 Max. Operation Temp ℃ 200 200
使用黏稠度 Viscosity CPS 30000 CPS 30000 CPS
保溫管及噴槍數 Available Hose/Gun Set 1-2 1-4
最大出膠速率 Glue Flow per Pump g/Min 400 400
尺寸 Dimensions mm 700 × 430 × 470 700 × 430 × 470
重量 Weight Kg 65 65
熔膠槽加熱功率 Melting Tank Power Watt 3000 3000
電力需求 Power Requirement 220VAC,22A,50/60Hz,1ψ 220VAC,28A,50/60HZ,1ψ
1. As to achieve better product quality, the specifications may be modified without prior
notification.
2. Melting rate will be changed by various grade of hot melt adhesive.

FIGURE 2.4 DRAWING OF HYDRAULIC SYSTEM/ELECTRONIC SYSTEM

2-3 FUNCTION DESCRIPTION OF EQUIPMENT
2.3.1 Drive System
The Drive system of HS110C2/C4 hot melt applicator adopts a driving motor to drive
the gear pump by a leather belt, and the quantity of the hot melt outlet is controlled
by the speed of the gear pump, in the other hand also controlled by motor speed
and the motor is controlled by an inverter. There is a knob that locates the panel of
the inverter to increase or reduce the motor speed and the value is displayed by the
digital display.
Figure 2.4 Gear Pump
Motor specification
Phase 3-Phase Pole 4
Voltage 220VAC Current 0.9A
Power 200 Watt Insulation E級
Gears Ratio 1／30 Maintenance

Inverter Specification
Voltage Class Single-phase 200~240V
Model Number VFD004M21A
Max. Applicable Motor Output 0.4KW
Rated Output Capacity 1.0KVA
Output
Rating
Rated Output Current 2.5A

Maximum Output Voltage 3-Phase 0~240VAC
Rated Voltage, Frequency Single-Phase 200~240VAC10
Rating
Input
Frequency Tolerance 50/60Hz5

Range 0~400Hz
Characteristics
Frequency setting Resolution 0.1Hz

Control
Accel / Decel Time 0.1~600 seconds (4 independent settings for Accel/Decel time)
V/F Pattern Adjustable V/F pattern
M0 to M5 can be combined to offer various modes of
External
operation,
Signal
RS-485 serial interface (MODBUS).
Self-testing, over voltage, over current, under voltage,
Protection Function overload, overheating, external fault, electronic thermal,
ground fault.
6-key, 4-digit, 7-segment LED, 4 status LEDs, master
frequency,
Display Keypads output frequency, output current, custom units, parameter
values
for setup, review and faults, RUN, STOP, RESET, FWD/REV
Ambient Temperature -10C50C
Storage Temperature -20C60C
Ambient Humidity Below 90%RH (non-condensing)
Vibration 1G(9.8m/s²)

Inverter Troubleshooting and Fault Information
Fault
FAULT DESCRIPTIONS CORRECTIVE ACTIONS
Name
1. Check whether the motors horsepower
corresponds to the AC drive output
power.
2. Check the wiring connections between
the AC drive and motor for possible
short circuits.
The AC drive detects an abnormal 3. Increase the Acceleration time (Pr.10,
OC
increase in current. Pr.12).
4. Check for possible excessive loading
conditions at the motor.
5. If there are any abnormal conditions
when operating the AC drive after
short-circuit being removed, it should
be sent back to manufacturer.
1. Check whether the input voltage falls within
the rated AC drive input voltage.
2. Check for possible voltage transients.
The AC drive detects that the DC
3. Bus over-voltage may also be caused by motor
OU bus voltage has exceeded its
regeneration. Either increase the decel time or
maximum allowable value.
add an optional brake resistor.
4. Check whether the required braking power is
within the specified limits.
1. Ensure that the ambient temperature falls
within the specified temperature range.
2. Make sure that the ventilation holes are not
The AC drive temperature sensor obstructed.
OH
detects excessive heat. 3. Remove any foreign objects on the heat sinks
and check for possible dirty heat sink fins.
4. Provide enough spacing for adequate
ventilation.
The AC drive detects that the DC
Check whether the input voltage falls within
LU bus voltage has fallen below its
the rated AC drive’s input voltage.
minimum value.
The AC drive detects excessive
1. Check whether the motor is overloaded.
drive output current.
2. Reduce torque compensation setting as set in
OL Note: The AC drive can withstand
Pr.54.
up to 150% of the rated current
3. Increase the AC drive’s output capacity.
for a maximum of 60 seconds.

1. Check for possible motor overload.
2. Check electronic thermal overload setting.
3. Increase motor capacity.
OL1 Internal electronic overload trip
4. Reduce the current level so that the drive
output current does not exceed the value set by
the Motor Rated Current Pr.52.
1. Reduce the motor load.
Motor overload. Check the
OL2 2. Adjust the over-torque detection setting to an
parameter settings
appropriate setting.
1. When the external input terminal (base block)
External Base Block. AC drive is active, the AC drive output will be turned off.
bb
output is turned off. 2. Disable this connection and the AC drive will
begin to work again.
Over-current during acceleration: 1. Check for possible poor insulation at the
1. Short-circuit at motor output. output line.
2. Torque boost too high. 2. Decrease the torque boost setting in Pr.54.
OCA
3. Acceleration time too short. 3. Increase the acceleration time.
4. AC drive output capacity is 4. Replace with the AC drive with one that has a
too small. higher output capacity (next HP size).
Over-current during deceleration: 1. Check for possible poor insulation at the
OCD 2. Deceleration time too short. 2. Increase the deceleration time.
3. AC drive output capacity is 3. Replace with the AC drive with one that has a
too small. higher output capacity (next HP size).
Over-current during steady state
operation: 1. Check for possible poor insulation at the
OCN 2. Sudden increase in motor 2. Check for possible motor stall.
loading. 3. Replace with the AC drive with one that has a
3. AC drive output capacity is too higher output capacity (next HP size).
small.
When external terminal EF-GND is closed,
The external terminal EF-GND
EF the output will be turned off (under N.O.
goes from OFF to ON.
E.F.).
1. Switch off power supply.
Internal memory IC cannot be 2. Check whether the input voltage falls within
CF1
programmed. the rated AC drive input voltage.
3. Switch the AC drive back on.
1. Check the connections between the
Internal memory IC cannot be
CF2 main control board and the power board.
read.
2. Reset drive to factory defaults.

Ground fault : Ground fault :
The AC drive output is abnormal. 1. Check whether the IGBT power modules
When the output terminal is damaged.
grounded (short circuit current is 2. Check for possible poor insulation at the
50% more than the AC drive rated output line.
OFF current), the AC drive power
module may be damaged. The
short circuit protection is
provided
for AC drive protection, not user
protection.
Don’t use the function of auto acceleration/
CFR Auto accel/decel failure
deceleration.
HPF OC hardware error Return to the factory.
HPF CC (current clamp) Return to the factory.
HPF OV hardware error Return to the factory.
HPF GFF hardware error Return to the factory.
CF3 OV or LV Return to the factory.
CF3 Current sensor error Return to the factory.
CF3 W-phase error Return to the factory.
CF3 U-phase error Return to the factory.
PHL Phase Loss Check input phase wiring for loose contacts.
CODE Software protection failure Return to the factory.
1. Check parameter settings (Pr.116) and AVI/ACI
wiring.
FBE PID feedback signal error 2. Check for possible fault between system
response time and the PID feedback signal
detection time (Pr.123)
2.3.2 Hydraulic System

(1). Melting Tank
The applicator melts adhesives in a Teflon –coated aluminum tank, in order to
avoid the hot melt adhesive adhere on the wall, become a carbon and difficult
to clean the tank. This tank is also able to change hot melt adhesive easily and
completely. Inside the tank sets out several fins to increase the heat dissipating
rate. Temperature control is accomplished by means of a resistance temperature
detector (RTD) embedded in the manifold to sense the temperature, then pass
the signal to Electronic PID to control the temperature of the tank.
(2). Gear Pump
It’s used two types of gear pump for HS110C2/C4 hot melt applicator, the
1106P00-3 gear produce minor pressure and the 1106SP00-2 gear pump
produce major pressure which is suitable for heavy quantity melt outlet and fast
speed coating applicator. This device is installed by the side of the manifold, and
be driven by one 3 phase motor and the speed-alteration of the gear pump is
controlled by an inverter as shown on figure 2.5.
While the gear of the driver shaft rotate as the clockwise to drive the gear
which meshed with it, so the hot adhesive of in let (glue flowing in) will be
pressed by gear and flow to the manifold. Then due to the atmospheric pressure
and the section produced by the rotary gear pump the hot adhesive in the tank
will be replenished to inlet (glue flowing in). All gears in this system are spur
gears.
FIGURE 2.5 DRAWING OF GEAE PUMP
(3). Maniflod
The manifold of HS110C2/C4 Hot Melt Applicator is being secured by
four-socket head screw at the bottom of the tank, connects with heat plate.
This manifold can be completely separate from the tank during maintenance
work. There are several hot melt adhesive path inside the internal construction
of the manifold: The arrows show that directions of hot molten material from
entry path flow to the outlet path and floe back to the tank. The hot molten
adhesive which is from the gear pump flow by the adhesive guiding pipe into the
entry path, the separate in two direction, one is to quantify adjust path, though
the quantify adjust valve and back to the tank, then the hot molten adhesive
outlet quantify can be controlled by the quantify adjust valve.
The other hot molten adhesive direction is flow to the filter device path,
though the main path, and passes by two-outlet path, out of manifold to heater
hose.

A：Entry path B：Quantify Path C：Quantify adjust path D：Filter Device Path
E：Connect Path F：Outlet Path G：Outlet Path H：Safety Path
Figure 2.6 Manifold

(4). Filter Assembly
This device is installed inside the manifold, all hot molten adhesive extruded
from the gear pump must flow through here, and then distributed to each
adhesive path in the manifold.
This device is used a core which is covered with the mash screen for filter
out dirt or carbon material due to the high temperature as shown on figure 2.7
This device is fixed at the rear of hot melt applicator for easy maintenance and
daily cleaning.
FIGURE 2.7 THE FILTER ASSEMBLY
2.3.3 Electrical System

a. Heating System
The melting tank, the hose, and the nozzle assembly are the electric heating
system of applicator HS110C2/C4. The heater of the tank is set external of the
tank and at the bottom of the manifold. The nozzle assembly adopts a cartridge
type heater buried inside the body of the nozzle.
About temperature control, (K) CA type temperature sensor (RTD) is used to
detect the temperature, and then transfer the signals to the PID controller.
b. Driving System
The driving system of HS110C2/C4 is used a coupling to connect a motor
and gear pump. When the motor starts, the connection shaft will drive the
driving shaft of gear pump in clockwise rotation. And the glue flowing rate is
controlled by the speed of the gear pump, on the other hand, indirectly
controlled by the speed of the motor which is controlled by an inverter

CHAPTER 3 UNPACKING AND INSTALLATION
3.0 INTRODUCTION
This chapter introduces how to unpack the equipment and properly install the
hot melt applicator, also the assembly of the heating hose.
3.1 INSTALLATION REQUIREMENTS

HS110C2/C4 hot melt applicator has been assembled before shipment. Also
hoses and nozzle devices are pre-assembled, and shipped separately. Normal care
should be exercised not to damage the equipment during unpacking. Do not attempt
to lift the applicator by any of the panel or hoses connector. Reach out your both
hands into the bottom of the wood cage. Lift the metal base of the equipment.
3.2 CHECKING THE MACHINE

After unpacking is completed, the following inspection should be performed:
1. Check the panel for evidence of scratch, crack, corrosion and other damage.
2. Remove the electrical enclosure and inspect for loose electrical connections.
3. Inspect the joint of power unit and outlet parts of the heating hose for broken
connectors rips, and evidence of knock or other damage in the outlet cover.
4. Inspect the joint of power unit and outlet parts of the dispensing nozzle for
broken connectors rips, and evidence of knock or other damage in the outlet
cover.
5. Inspect all fasteners and mechanical connections for tightness.
3.3INSTALLATION OF HOT MELT APPLICATOR

 Hot melt applicator should be placed in the proper location near the main
machine, ensure be easy to observe the panel operation, enough room to open
the tank lid to load the HMA material. Around the applicator, must be with
enough space, for the operator is easy to work and carry out all systems of the
applicator. (Figure 2.2 in Chapter 2)
 The applicator must be secured at a flat surface with four screw holes which
located the edge of the bottom supporter, in order to avoid the external force to
cause the equipment sliding.
 Avoid unusual ambient temperature conditions, that is , below 0°C or above 50°
C.
 The applicator should also be protected from unusual dust conditions and
severe vibration.
 If the applicator is installed outdoor or in a drafty area, the nozzle must be shield
from the wind. Rapid heat dissipation due to air movement across the nozzle
can prevent the nozzle form operating properly.

 This hot melt applicator is not designed for water-wash down environments.
Spraying water on this equipment may cause water to enter the unit, resulting in
equipment damage or electrical shock.
3.4 INSTALLATION OF HEATING HOSE AND NOZZLE DEVICE

1. Install the nozzle device on the parent machine in proper alignment with a
12.7mm (0.5 inch) rod to fix the Pneumatic valve nozzle unit in vertically or
horizontally.
Note: During the nozzle installation must be extremely careful to protect the nozzle tip
2. Examine the hose; there are electrical plugs separately at both sides of hose
connector. One of the plug has 8 pins with in it, connect this side to the main
equipment, and then connect to the electrical plug.
3. Connect the other side of the hose to the nozzle device; also connect with the
electrical plug.
Note: Do not remove the hot melt hoses frequently at the vast area of cold or metal surface,
or otherwise may result the hose in poor performance, or wear the surface of the hose.
4. Connect the solenoid valve and regulator to the nozzle device. The solenoid
valve should be placed as close as practical to the nozzle to prevent introduction
of lag time between solenoid valve actuation and nozzle operation.
5. Adjust the air pressure of the regulator to zero, and then plug in the air source.
Note: The air supply should deliver a minimum of 30 psi of air to the filter/regulator to ensure
proper nozzle operation.
3.5 INSTALLATION OF ELECTRICAL POWER

Hot Melt Applicator HS110C2/C4 is only suitable for 220VAC, single phases.
 Disconnect and lock out external power to the applicator before opening the
electrical enclosure. The input internal board and the input terminal on the main
circuit breaker are still electrically energized if external power is not
disconnected, even though the circuit breaker on the front of the applicator is
turned off.
 Do not attempt to modify 220VAC hot melt glue machine to accept three-phase
power, thus may cause damage to the applicator.
 Disconnect and lock out input electrical power.
 Ensure the main circuit break of this equipment has already been switched to
the “OFF” position.
 If the plant electrical system is not grounded, make sure that the ground wire
attached to green wire of the equipment is secured to a reliable earth ground.
 Due to the input electrical power line has already been connected in the internal
terminal block correctly, so only plug in the power line.
Note: All the above steps do not energize input electrical power at this moment, till get ready.

CHAPTER 4 OPERATION INSTRUCTION
4.0 INTRODUCTION
This chapter describes electrical function on the control panel of the hot melt
applicator, preparations before operation, how to load or change adhesive material
and operation program.
4-1 SAFETY PRECAUTIONS

Wear safety glasses and protective gloves and clothing to avoid accidents due to
hot applicator components, hot melt adhesive material, and hot gun surface. Employ
only qualified personnel for maintenance work on the equipment and do not touch
the hot nozzle during operation.

4.2 INSTRUCTION OF OPERATION PANEL

4-3 PARAMETER SETTING VALUES
LEVEL 1: USER SETTING
Code Description Range Unit Default Value
S1 Sectional heating setting value 00~99 50
S2 Standby time 00~99 Min. 1
AL1 Motor operation range 00~99 10
1AL2 OUT1 Overheat alarm value 000~999 °C 230
AAL2 OUT10 Overheat alarm value 000~999 °C 230
LEVEL 2: TIME SETTING

H1 Year 2000~2099 YY Local Time
H2 Month 01~12 MM Local Time
H3 Date 01~31 DD Local Time
H4 Time 00.00~23.59 HH.MM Local Time
H5 Week 1~7 Week Local Time
LEVEL 3: RESERVATION TIME SETTING

1OP1 Monday - Turn on timing 1 00.00~23.59 HH.MM 07.00
1CL1 Monday - Turn off timing 1 00.00~23.59 HH.MM 07.00
1OP2 Monday - Turn on timing 2 00.00~23.59 HH.MM 07.00
1CL2 Monday - Turn off timing 2 00.00~23.59 HH.MM 07.00
2OP1 Tuesday - Turn on timing 1 00.00~23.59 HH.MM 07.00
2CL1 Tuesday - Turn off timing 1 00.00~23.59 HH.MM 07.00
2OP2 Tuesday - Turn on timing 2 00.00~23.59 HH.MM 07.00
2CL2 Tuesday - Turn off timing 2 00.00~23.59 HH.MM 07.00
3OP1 Wednesday - Turn on timing 1 00.00~23.59 HH.MM 07.00
3CL1 Wednesday - Turn off timing 1 00.00~23.59 HH.MM 07.00
3OP2 Wednesday - Turn on timing 2 00.00~23.59 HH.MM 07.00
3CL2 Wednesday - Turn off timing 2 00.00~23.59 HH.MM 07.00
4OP1 Thursday - Turn on timing 1 00.00~23.59 HH.MM 07.00
4CL1 Thursday - Turn off timing 1 00.00~23.59 HH.MM 07.00
4OP2 Thursday - Turn on timing 2 00.00~23.59 HH.MM 07.00
4CL2 Thursday - Turn off timing 2 00.00~23.59 HH.MM 07.00

5OP1 Friday - Turn on timing 1 00.00~23.59 HH.MM 07.00
5CL1 Friday - Turn off timing 1 00.00~23.59 HH.MM 07.00
5OP2 Friday - Turn on timing 2 00.00~23.59 HH.MM 07.00
5CL2 Friday - Turn off timing 2 00.00~23.59 HH.MM 07.00
6OP1 Saturday - Turn on timing 1 00.00~23.59 HH.MM 07.00
6CL1 Saturday - Turn off timing 1 00.00~23.59 HH.MM 07.00
6OP2 Saturday - Turn on timing 2 00.00~23.59 HH.MM 07.00
6CL2 Saturday - Turn off timing 2 00.00~23.59 HH.MM 07.00
7OP1 Sunday - Turn on timing 1 00.00~23.59 HH.MM 07.00
7CL1 Sunday - Turn off timing 1 00.00~23.59 HH.MM 07.00
7OP2 Sunday - Turn on timing 2 00.00~23.59 HH.MM 07.00
7CL2 Sunday - Turn off timing 2 00.00~23.59 HH.MM 07.00
Note: If you want to cancel any reservation time, please set the turn off timing same
as the turn on timing.
LEVEL 4: ANOMALY DETECTION SETTING

Code Description Range Default Value
T light up : ON ;
OUT1 T GROUP ANOMALY DETECTION ON
T light out : OFF
G1 light up : ON ;
OUT2 G1 GROUP ANOMALY DETECTION ON
G1 light out: OFF
H1 light UP : ON;
OUT3 H1 GROUP ANOMALY DETECTION ON
H1 light OUT: OFF
G2 light up : ON ;
OUT4 G2 GROUP ANOMALY DETECTION OFF
G2 light OUT: OFF
H2 light up : ON ;
OUT5 H2 GROUP ANOMALY DETECTION OFF
H2 light OUT: OFF
T1 light up : ON ;
OUT6 T1 GROUP ANOMALY DETECTION OFF
T1 light OUT: OFF
G3 light up : ON ;
G3 light OUT: OFF
H3 light up : ON ;
OUT8 H3 GROUP ANOMALY DETECTION OFF
H3 light OUT: OFF
G4 light up : ON ;
G4 light OUT: OFF
H4 light up : ON ;
OUTA H4 GROUP ANOMALY DETECTION OFF
H4 light OUT: OFF
Note: This set of parameters preset before shipment; the users do not make any change.

4-3-1 ERROR CODES
When the following errors are occurred, the error codes will appear, all the action
will stop, and alarm sound.
Code Description Code Description
Sensor is broken or the electrode is Sensor is broken or the electrode is
E1L E2L
reverse - OUT1. reverse – OUT2.
E3L E4L
reverse – OUT3. reverse – OUT4.
E5L E6L
E7L E8L
E9L EAL
reverse – OUT9. reverse– OUT10.
AH1 Overheat alarm – OUT1 AH2 Overheat alarm – OUT2
AH9 Overheat alarm – OUT9 AHA Overheat alarm – OUT10
EH1 Heating abnormal – OUT1 EH2 Heating abnormal – OUT2
EH9 Heating abnormal – OUT9 EHA Heating abnormal – OUT10
Temperature controller 1 abnormal or Temperature controller 2 abnormal or
POT1 POT2
disconnect. disconnect.
POT3 POT4
POT5 POT6
POT7 POT8
POT9 POTA
TRIAC of OUT1 is broken or no driving TRIAC of OUT2 is broken or no driving
AO1 AO2
signal signal
AO3 AO4
signal signal
AO5 AO6
signal signal
AO7 AO8
signal signal
AO9 AOA
signal signal
AC1 Main power is broken-OUT1 AC2 Main power is broken-OUT2
AC9 Main power is broken-OUT9 ACA Main power is broken-OUT10
Note:
1. If heating up for 5 minutes, the temperature rises below 1°C, it can be determined the
heating assembly of abnormal or the sensor is broken.
2. Please refer to the chapter of “TROUBLESHOOTING”
4.3 THE ADJUSTMENT OF GLUE AMOUNT

1. To adjust the inverter
The inverter uses the frequency to alter the motor
speed. (To adjust the pump operation with the
Potentiometer on the inverter to effect the glue
volume, it may indicate the numerical size of the
adjusted frequency on LED Display)
2. Safety valve
This device is to protect the hydraulic system from
excessive pressure, is installed in the tank and
pre-set before the shipment.
3. By-Pass valve
This device to control the hydraulic pressure, when
adjust the screw in a clockwise direction, it will
increase and in an anti-clockwise direction to
decrease. Once completed, tighten the nut.
4. By-Pass valve
This device to control the hydraulic pressure, when
adjust the screw in a clockwise direction, it will
increase and in an anti-clockwise direction to
decrease. Once completed, tighten the nut.

(Part no. 3 and 4, are optional to the different use, the current model is adapted
with the inverter to control the adjustment of glue amount.)

CHAPTER 5 DISASSEMBLY AND MAINTENANCE
5.0 INTRODUCTION
This chapter contains instructions for repairing or replacing various parts of
HS110C2/C4 Hot melt applicator. The instruction describes how to disassemble Hot
Melt Applicator in order to have access to the part of problems, how to repair or
replace the part, and how to reassemble the system. Do not disassemble some parts
by operator, leave for the qualified personnel.
5.1 SAFETY PRECAUTIONS

1. Disconnect and lock out input electrical power to the applicator before removing
any panels or performing maintenance procedures.
2. Do not attempt to loosen any part of the manifold, hoses, or guns until air to the
applicator has been turned off and pressure in the system has been turned off
and pressure in the system has been relieved. Failure to relieve system pressure
could result in serious burns.
3. Wear safety glasses, safety gloves and protective clothing to prevent injury from
hot applicator parts, splashed hot melt adhesive material, and hot gun surface.
4. Before remove the cover of the gear chain device, must ensure the motor power
is shut off, in order to avoid the personnel injury by turning chain.
5. Never heat any component with a torch or other open flame. Use an electric
oven with force air circulation or a flameless electric heat gun.
6. Remove all jewelry (rings, watches, etc.) before maintaining.
5.2 DISASSEMBLY AND MAINTENANCE OF HYDRUALIC SYSTEM

Before servicing the disassembly and repair the equipment, must heat the
applicator to working condition, turn on the motor pump, and the gear pump, to
flow out the hot melt material.
While disassembling the equipment some parts might have stuck with some
hot melt adhesive on surface the operator can use an electric oven with force air
circulation or a flameless electrical heat gun, to clean those parts.
5.2.1 REPLACEMENT OF O-RING ON HOSE CONNECTORS AND PIPE PLUGS

The O-ring on the hose connectors and pipe plugs should be replaced wherever
there is evidence of leakage or whenever these fittings are removed from a tank
manifold. The hose connector is used to connect the hose to the manifold of the
applicator and at the other side of the hose, to the manifold of the gun service block.
The pipe plug is also used to both manifolds, where it service to block off unused
fluid ports.
1. Remove the heater hose and the pipe plug from the manifold with an adjustable
spanner.
2. Remove the O-ring on the connector or plug.
3. Check the O-ring for cut or damage, replace it, if necessary or clean the good
one with solvent and wipe it with clean cloth.
4. Thread the fitting by hand into the threaded part in the applicator. Tighten the
fitting only enough to seat, stopping when the body of the metal fitting contact
the manifold surface.
Figure 5.1 MANIFOLD ASSEMBLY
Figure 5.2 Transfer HS110C2 to HS110C4
5.2.2 DISASSEMBLY AND MAINTENANCE OF FILTER ASSEMBLY

The HMA leaking may occur at the joint between the filter assembly and
manifold, because of the damage or aging of the O-ring; also sometimes, the glue
can’t come out from the dispensing gun, properly because the filter unit is
damaged or obstructed; Please refer to the following procedure to clean filter
assembly.
1. Keep working temperature before disassembling the filter assembly.
2. Please release rest air pressure of dispensing nozzle when setting temperature is
arriving.
3. Put a container under joint between manifold and heating hose, and
disassemble the heating hose by spanner.
4. Press “START” switch to start motor, and adjust the inverter to increase the
speed of the motor to make all hot melt adhesive inside the tank flow out to the
container.
5. Turn off motor after hot melt adhesive being flowed out without any impurities,
and then disassemble filter assembly from manifold by spanner.
6. Please refer to the following order and drawing while disassembling this filter
assembly, firstly unscrew the screw(6)→ take down the filter(5),the screen
holder(4)→take out the screen(1)→ take out the back-ring(2)→ take out the
O-ring(3)orderly.
7. Check mesh screen to see if any crack or fold on screen. If necessary, please
replace a new mesh screen.
8. Check O-Ring and Back-Ring to see if any cut, crack or hardening on surface. If
necessary, please replace a new one.
9. If there is not any damage, please soak all the components in a container of
solvent for cleaning. Some parts may need clean by hot air gun or flameless
heater. Do not use metal brush to clean mesh screen to avoid damaging mesh
screen.
10. Refer to diagram to reassemble this filter device, and install it into manifold then
tighten it by spanner.
11. Turn on the motor to make hot melt adhesive inside the tank flow out until it is
clean and free from all contaminants, then turn off motor.

Figure 5.2.2 FILTER ASSEMBLY
5.2.3 DISASSEMBLY AND MAINTENANCE OF GEAR PUMP

During the operation, if the adhesive flow was not constant or failed to
deposit, there may be lot of factors to cause the HMA flow back forward the tank, or
foreign matter resulting in an unstable rotation or being jammed of its internal gear,
that will impact the machine operating and coating efficiency; so if want to remove
the gear pump from the manifold for cleaning service, must dismantle some parts
around it, so if not necessary, it’s better not to remove it, and ask the qualified
technician for the further breakdown and maintenance.
1. Turn off the power of the motor, stop its working.
2. When the applicator is on the operation condition, disconnect the main power.
3. Loose the screws fixed on the applicator, turn over the control box carefully.
4. When disassemble the gear pump, clockwise turning to tighten the screw to
block the glue flow out from the manifold.
5. Loosen the screws on the motor and manifold to take out the gear pump.
6. Loosen four screws on the base board. Take out base board of gear pump to
inspect.
7. Use the solvent to clean the internal part of gear pump, then dry it with the clean
cloth.
8. Re-assemble the gear pump as the above steps. Tighten the base board on its
original place. Reinstall the gear pump on the manifold then connect
transmission system.

PUMP BASE
PUMP BOARD
FIGURE 5.2.3 GEAR PUMP POSITION

1. Disconnect and lock out input electrical power to the applicator before
removing any panels or performing maintenance procedures.
2. Do not attempt to loosen any part of the manifold, hoses, or guns until air to the
3. Wear safety glasses, safety gloves and protective clothing to prevent injury from
4. Before remove the cover of the gear chain device, must ensure the motor power
5. Never heat any component with a torch or other open flame. Use an electric
6. Remove all jewelry (rings, watches, etc.) before maintaining.
5.4 DAILY MAINTENANCE

 Keep the equipment clean all the time.
 Keep the supply of hot melt material clean and free of contaminants.
 Foreign particles in the hot melt adhesive can block the filter or damage the
pump.
 A plugged filter can shot down the system.
 Accumulated hot melt tank or the melt container, in order to avoid the air
bubble.
5.5 PERIODIC MAINTENANCE

 Smear the grease on the gear chain regularly
 Wear safety glasses, safety gloves, and protective clothing to prevent injury
from hot applicator parts, splashed hot melt adhesive material, and hot gun
surface.
 Relieve system pressure before breaking any mechanical connections.
 Clean the moisture in the air-regulator regularly.
 Clean the filter of machine & dispensing gun. If the mesh screen is damaged,
please replace new one.
5.5.1 General Maintenance
 Clean the filter to the air regulators for pump and guns.
 Clean inside of the electrical enclose.
 Check to see that electrical connections and terminal block are secure.
NOTE: Vibration and heating/cooling cycles mat loosen terminals, resulting in
possible damage the electrical components or improper operation of the system.
Check the leakage around the hose connection to the service block and applicator
manifold. If leakage is found, replace the O-ring if necessary.
 Check the motor and the gear chain device for noise or any damage.
5.5.2 HYDRAULIC SYSTEM CLEANING

The entire hot melt application system must be flashed periodically to remove
excess dirt and charred material. The following procedure should also be used if the
adhesive in the system id changed whit old and new material are incompatible.
Note: Some solvents may not be compatible with the hot melt adhesive material, causing sludge to
form in the adhesive. Test the solvent with a small sample of the adhesive before using it in the
system.
1. Heat the equipment to the operating temperature, trigger the guns to relieve
trapped the guns, to relieve trapped the guns, to relieve trapped hydraulic
pressure.
2. Put a tray under the connection area of heater hose and manifold and nozzle
assembly.
3. With the unit at the operating temperature, remove all adhesive from the
system in the one of the following ways:
(a) Take down the nozzle tip with an adjustable spanner, turn on the motor pump
the adhesive will out through the gun.
CAUTION:
When disconnect the heater hose, ensure the electrical connector is disconnected otherwise
the equipment damage of severe.
(b) Detach the hydraulic and electrical plugs from the hose, start the piston pump
and drain hot melt material out from the heating hose.
(c) Take apart the heating hose from the manifold, start the gear pump and drain hot
melt material out from the manifold
4. Turn off gear pump after all hot melt adhesive in the system being drained out.
5. Load new hot melt adhesive into the tank, make sure the adhesive is without
impurities.
6. When the applicator is in the operation temperature, adjust the pressure to
application pressure, start the gear pump glue out from the tank, through every
system, and flow to the container at the bottom.
7. Shut off piston pump.
CAUTION:
To clean manifold system, the best way is to pump out the rest of glue through gear pump.
We suggest this clean procedure is conducted 15 minutes at least.
8. Disconnect the external power supply, re-install the hydraulic connector and
electrical plug of the hose and nozzle assembly.
9. Connect the external power supply to restart the system to working state.
5.5.3 CLEAN THE DISPENSING GUN

Nozzle clog occurs when the filter screen is damaged or when there is charred
material in the hose or gun. Charring can occur when an adhesive is heated above
the application temperature recommended by the adhesive manufacture. If charring
dose occur, it may be necessary to replace the hose or the gun or both.
1. Heat the nozzle assembly to the operating temperature.
2. Shut off the motor to stop pumping.
3. Trigger all guns to relieve any trapped hydraulic pressure of the system.
4. Reduce the nozzle air pressure to zero at the regulator and remove the nozzle.
5. Disassembly the nozzle assembly for two parts: heating device and nozzle tip
device. Take out the filter screen from the nozzle check for damage, if necessary to
replace it for a new one, or put the screen in solvent, clean it with a soft bristle
brush.
6. Unscrew the nut from the nozzle device with an adjustable spanner and take out
the tip from the nut.
7. Clean the tip bore with a pin-type probe inserted into the nozzle in a direction
opposite to the flow of adhesive.
NOTE: Do not use an open torch, drill or broach to clean a nozzle damage may
result. Alternate nozzle heating and cleaning methods include:
A. Heat nozzle with a flameless electrical heat gun. Wipe nozzle with a clean
cloth.
B. Submerge nozzle in a chemical cleaner.
C. Submerge nozzle in an ultrasonic cleaner.
8. Before reassembly the nozzle assembly ensure the filter device is installed.
9. After complete the nozzle reassembly then connect the heater hose.
10. Restore the system to normal operation.

CHAPTER 6 TROUBLESHOOTING
6.0 INTRODUCTION
In this chapter, it teaches how to solve some small trouble, and help the
customer to increase the efficient and lifetime of this equipment, but some obvious
problem is not included. These general problems should be resolved in regular
maintenance.

 Disconnect and lock out input electrical power to the applicator before
removing any panels or performing maintenance procedures
 Do not attempt to loosen any part of the manifold, hoses, or guns until air to the
 Wear safety glasses, safety gloves and protective clothing to prevent injury from
 Before remove the cover of the gear chain device, must ensure the motor power
 Never heat any component with a torch or other open flame. Use an electric
 Remove all jewelry (rings, watches, etc.) or any conductive items before
maintaining.

6.2 TROUBLESHOOTING FOR MACHINE AND ELETCTRIC PROBLEM
When the machine is malfunction, the cause may be in the structural parts and
electrical and electronic control board's part, the following are possible causes for
the failure and fault exclusion measures.
PROBLEM CAUSE REPAIR
When the power 1. The main power switch is not fully Check the wire of the power switch for
switch is on, the opened or broken. loose or any other damage. Check the
tank does not main power switch; replace it for a new
heat or the one if necessary.
temperature 2. The temperature controller of the Reset the desired temperature of the
cannot reach the tank is not set properly. controller.
preset value.
3. The heater of the tank failure or Check the wire of the heater and the
the temperature controller is out controller for loose or any other
of function. damaged or replace them for new one.
When the power 1. The fuse is loose or broken Lock up the fuse base and replace it for
is on, the heater a new one.
hose cannot heat. 2. The temperature controller of the Replace it for a new one.
heater hose is out of function
3. The temperature sensor is out of Replace it for a new one.
function.
4. The heater is broken. Replace it for a new one.
The nozzle tip fails 1. The system temperature did not Wait till the system heat to the working
to deposit reach the working temperature temperature.
adhesive when yet.
triggered. 2. The motor pump is fatal. Check the wire of the motor and the
controller for loose or any other
damaged or replace them for new one.
3. The nozzle tip is broken or clogged. Take down the nozzle top and clean it
with a solvent.
4. The filter of the nozzle assembly is Clean the filter
blocked.
5. The filter of the manifold is Take down the filter and clean it with a
blocked. solvent.
The heater of the 1. The temperature sensor of the Put the sensor into the heating board
tank continues tank comes off from the heating and fix it properly.
heating and out of board or not fixed properly.
control. 2. The SSR is broken. Replace it for a new one.
3. The PID temperature controller is Replace it for a new one.
out of function.
4. The temperature sensor is out of Replace it for a new one.
function.
1. The nozzle tip is loose. Tighten the nozzle tip properly.
The nozzle tip is
dripping adhesive. 2. The nozzle assembly is broken. Replace it for a new one.

The adhesive flow 1. The hot melt adhesive that Re-supply the hot melt adhesive.
is not constantly. contains in the tank is not enough.
2. The CPS value of this hot melt Using the proper CPS of the material is
material is too high. recommended or raises the
temperature slightly.
3. Adhesive is not melted. Wait till the adhesive completely
melted then turn on the gear pump.
No adhesive flow 1. The adhesive in the tank was not Resupply the hot melt material and
melt completely. reset the operating temperature
properly.
2. The gear pump fails to start up. Wait till the system temperature heat
up to the operating temperature then
start up the gear pump.
3. The switch of the gear pump is Replace the switch for new one.
broken.
4. The nozzle tip is blocked. Replace the nozzle for new one.
5. The filter of the nozzle assembly is Clean the filter.
blocked.
6. The filter of the manifold is Clean the filter.
blocked.
Note: Before disconnect any connector
of hydraulic system or filter assembly,
air pressure must be relieved.
7. The heater hose is blocked Call HES for cleaning the blocked hose,
or replace a new hose.
8.
The By-pass valve is fully open. Adjust the By-pass valve properly.
9.
The motor or the gear is blocked Change the motor or gear.
by dirt.
10. The chain comes off from the gear. Replace it for a new one or adjust the
chain length.
11. The gear pump is blocked by dirt. Take down the gear pump to check for
any dirt, or replace it for a new one.
12. The O-ring of adhesive guiding Replace it for a new one.
pipe is broken.
13. The driving shaft comes off from Replace it for a new one.
the gear.
The adhesive flow 1. The speed of the motor is too slow. Regulate the inverter speed up the
is not enough motor.
2. The adhesive is not melted Increase the operating temperature or
completely. wait till the adhesive completely melted
then turn on the gear pump.
3. The by-pass valve is not adjusted. Adjust the valve anticlockwise to proper
pressure.
4. The operating temperature of the Increase the heater hose operating
heater hose is too low. temperature.
5. The nozzle tip is blocked partly. Clean and disassemble the nozzle.

6. The ball valve is not fully open due Call HES personnel for repair.
to the shaft of the nozzle assembly
comes off from the ball valve.
7. The filter of the nozzle assembly Clean the nozzle tip
comes off from the ball valve.
8. The filter of the manifold is Clean the filter of the manifold
blocked.
9. The nozzle assembly is blocked Reset the proper operating
with char. temperature of the nozzle assembly or
leave for the qualified personnel to
clean and disassemble the nozzle.
10. The heater hose is blocked with Re-adjust the operating temperature of
char. the heater hose.

6.3 TROULBESHOOTING FOR ADHESIVE-APPLICATION PROBLEMS
PROBLEM CAUSE REPAIR
Excessive adhesive 1. Insufficient pressures to gear Adjust the pressure of the By-pass valve
at the beginning of pump. or inverter, to reduce the speed of the
bead deposit. motor.
2. Nozzle too far from substrate. Move nozzle to recommended distance
of 12.7mm
3. Partially plugged nozzle. Clean the nozzle.
Excessive adhesive 1. The pressure of the gear pump is Readjust the pressure of the By-pass
at the end of bead not enough. valve, or the inverter, to increase the
deposit motor speed.
2. Cold adhesive. Reduce all heating system to proper
temperature.
3. The nozzle’s length and Readjust the temperature of the nozzle
temperature is not enough. tip or alter the length of the tip.
Concentric circles in 1. Adhesive is too hot. Reduce all heating system to proper
bead deposit temperature.
2. Adhesive viscosity is too low. To adjust the operating temperature or
change the material for higher viscosity
is recommended.
Adhesive bouncing 1. Adhesive is too hot. Readjust all heating system to proper
or splashing from temperature.
substrate 2. Excessive pressure of the gear Readjust the pressure of the By-pass
pump. valve to reduce the speed of the motor.
3. Adhesive viscosity is too low. To adjust the operating temperature or
change the material for higher viscosity.
4. Nozzle orifice is too large for Change the nozzle with small orifice.
application.
Waviness in bead 1. Ambient temperature in the Recommended the ambient
deposit application area below freezing. temperature at the application area
from 0°C-50°C.
2. The nozzle assembly and tip Cover the nozzle assembly with proper
subject to draft or breeze. material is recommended.
3. The operating temperature of the Adjust the nozzle assembly
nozzle assembly is too low. temperature.
4. Nozzle is too far from substrate. Move nozzle to the recommended
distance of 12.7mm.
Adhesive does not 1. Adhesive is not hot enough. Readjust all heating system to proper
penetrate temperature.
substrate. 2. Special coating on substrate. Readjust all heating system to proper
temperature. If adhesive still does not
penetrate, check with adhesive
representative for compatible adhesive.

3. Not enough adhesive is applied. Increase temperature and pressure of
the gear pump, or replace for a higher
flow-rated nozzle.
4. Adhesive viscosity is too high. Change to compatible adhesive with
lower viscosity.
Air or moisture 1. Two incompatible adhesive mixed Add adhesive.
bubbles in adhesive together.
bead. 2. Heating the adhesive too high. Increase adhesive temperature slightly
or use a lower viscosity adhesive.
3. Heating the adhesive at too high Preheat the substrate.
temperature.
Adhesive cannot be 1. Two incompatible adhesive mixed Use gear pump to pump out adhesive, if
melted completely. together. you are not able to pump the material,
you will have to change the hot melt
tank and even the heater hose and
nozzle assembly.
2. Heating the adhesive too high. See repair listed under item above. Do
not heat the adhesive longer than the
recommended pot life.
3. Heating the adhesive at too high Reduce temperature or consult
temperature. adhesive manufacturer about
recommended temperature range of
adhesive.
Adhesive fuming or 1. Tank temperature is too high. Adjust the operating temperature to
smoking proper value.
2. Use of unstable adhesive. Try keeping the tank lid closed during
operation or change for a stable
adhesive.
Adhesive charring 1. Tank temperature is too high. Adjust the operating temperature to
in tank proper value.
2. Tank is over heat. Check the heating system and the
thermal relay.
3. Adhesive level in tank is kept too Keep tank at least half full of adhesive.
low.
4. Adhesive oxidizing in tank. Keep tank lid closed during operation.

CHAPTER 7 DIAGRAMS
7.0 INTRODUCTION
All the figures and circuits are included in this chapter, and the descriptions &
serial number of components are shown by form format, which it is convenient to
identify the components and replace the damaged parts while disassembling and
maintaining the hot melt applicator.
7.1 HOW TO USE DIAGRAMS

1) Please find out the correct page of component according to the contents
in front page of manual
2) All the components can be found out by looking up the figures in this
chapter (Kindly note the marked items in the figures)
3) The serial number, description, quantity and material of components can
found out by figures

Figure 7.1- HS110C2 MACHINERY ASSEMBLY (110C2A00)

ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY
1 1106M00 MANIFOLD 1
2 1106T00 MELTING TANK 1
3 1102AC00 BY-PASS VALVE 1
4 1102F00 FILTER ASSEMBLY 1
5 1106B00 BEARING BASE 1
6 1106E00 DRIVING 1
7 1106P00-3 PUMP ASSEMBLY 1
8 MT-AS200W30S-01 MOTOR 1
9 1102H00 SAFETY VALVE 1
10 110T01 SUPPORTER(SHORT) 2
11 110T02 SUPPORTER(LONG) 2
12 110C2K00 CASE ASSEMBLY 1

FIGURE 7.2-HS110C2 MANIFOLD (1106M00)

1 1102C00 ADJUSTED VALVE 1
5 1106T03-1 MANIFOLD 1
6 0402A17 BUSHING 1
7 SD0203 CONNECTOR 1
8 SD02-4 WASHER 2
9 OG30V O-RING 2
10 OP16V O-RING 1
11 SP1/4838 1/4 SOCKET SET SCREW 1
12 SP1/8838 1/8 SOCKET SET SCREW 2
13 SC065573B HEXAGONT BOLT 4

FIGURE 7.3 HS110C4 MACHINERY ASSEMBLY (110C4A00) & MANIFOLD ASSEMBLY
(1106CM00)
1 1106M00 MANIFOLD 1
2 1106T00 MELTING TANK 1
5 1106B00 BEARING BASE 1
6 1106E00 DRIVING 1
7 1106P00-3 PUMP ASSEMBLY 1
8 1106T09 CONNECTION BOARD AL 1
10 110T01 SUPPORTER(SHORT) 2
11 1106B12 SUPPORTER(LONG) 2
12 110C2K00 CASE ASSEMBLY 1
MT-AS2000W30S-0
13 MOTOR 1
1

FIGURE 7.4 HS110C2/C4 CASE ASSEMBLY (110C2K00)

1 110K01 BOTTOM BOARD SS41 1
2 110K02 HEAT PRESERVATION BOX SS41 1
3 110K03 ELECTRICITY BOX SS41 1
4 110K04 COVER FOR TANK SS41 1
5 110K05 ELECTRICITY BOX LID SS41 1
LID FOR
6 110K06 SS41 1
HEAT PRESERVATION BOX
7 110K08 LID FOR MOTOR SS41 1
8 110K09 LID FOR TANK SS41 1
9 110K10 LID FOR MANIFOLD SS41 1
10 110K13 ISOLATION-BOARD SS41 1
11 110K14 BOARD SS41 1
12 110K15 FIXED BASE FOR SOCKET SS41 1
13 110K07 DOOR SS41 1
14 HS110301 SILICONE 1

FIGURE 7.5 HS110C2/C4 TANK ASSEMBLY

1 1106T01B TANK AL6061 1
2 1106T06 SUPPORTER SS41 2
3 1106T05 SUPPORTER SS41 2
4 HTA2V50W19-8.5 HEATER 6

FIGURE 7.6 HS110C2/C4 FILTER ASSEMBLY (1102F00)

1 1102F01A ADJUSTED ROD SS41 1
2 OB18 BACK-UP RING 1
3 OP18V O-RING 1
4 1102F02 SUPPORTER A6061 1
5 1102F03 DOUBLE FILTER SUS304 1
6 1102#18 FILTER SUS304 1
7 LCIS02A09 FIXED SOCKET SUS304 1
8 LCIS02A10 FIXED RING SUS304 1
9 SC059573B HEXAGONT BOLT 1

FIGURE 7.7 HS110C2/C4 DRIVING SYSTEM (1106E00)

1 1106T02-1 MOTOR BASE FC20 1
2 1106B05 CONNECTOR SS41 1
3 1106B07 GEAR SS41 1
4 1102M01 ISOLATION BOARD 1
5 1106B13 FIXED SHAFT 1
6 1106B12 ROD FC20 1
7 1102B04 SHAFT SS41 1
8 1106B08 IDLE WHEEL SS45 1
9 1102B02A BEARING WASHER SS41 2
10 1102L01A GEAR S45C 1
11 Q1417675S-T SPRING SUS 1
12 K05 KEY 2
13 U607ZZ BEARING 1
14 L03 CHAIN 1

FIGURE 7.8 HS110C2/C4 BY-PASS VALVE (1102AC00)

1 1102C06 VALVE BASE SUS304 1
2 1102C07 ADJUSTED ROD SUS304 1
3 1102C08 NUT SUS304 1
4 1102C09 WASHING CU 1
5 OP7V O-RING 1
6 OP14V 0-RING 1
7 SC051283B SOCKET SET SCREW 1

FIGURE 7.9 SAFETY VALVE (1102H00)

1 1102H01 SAFETY VALVE BASE A6061 1
2 1102H02 BEARING SS41 1
3 1102H03 ADJUSTED ROD SS41 1
4 Q2.6052715S SPRING 1
5 G3/16 STEEL BALL 1

HS110C2 MAIN CIRCUIT

MAIN CIRCUIT
PANEL CONFIGURE & WIRING


PANEL CONFIGURE & WIRING 1

PANEL CONFIGURE & WIRING 2
COMPONENT CONFIGURE

HS110C4 MAIN CIRCUIT

MAIN CIRCUIT

COMPONENT CONFIGURE

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Hwang Sun Enterprise Co., Ltd.

CHAPTER 3 UNPACKING AND INSTALLATION.................................................................................................................... 17

Hwang Sun Enterprise Co., Ltd. 2 Edition 2014/01

1.1 Safety During Installation

1.2 Safety During Operation

1.3 Safety During The Maintenance

1.4 Safety When Using Adhesive and Solvents

IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN：

Hwang Sun Enterprise Co., Ltd. 4 Edition 2014/01

FIGURE 2.1 HS110C2 GENERAL OUTLINE

FIGURE 2.1 HS110C4 GENERAL OUTLINE

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FIGURE 2.2 HS110C4 DAIMENSION (UNIT: mm)

2.2 Description Of The Machine Character

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Figure 2.4 Gear Pump

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Rated Output Current 2.5A

Frequency Tolerance 50/60Hz5

Frequency setting Resolution 0.1Hz

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2.3.2 Hydraulic System

FIGURE 2.5 DRAWING OF GEAE PUMP

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Figure 2.6 Manifold

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FIGURE 2.7 THE FILTER ASSEMBLY

2.3.3 Electrical System

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3.1 INSTALLATION REQUIREMENTS

3.2 CHECKING THE MACHINE

3.3INSTALLATION OF HOT MELT APPLICATOR

Hwang Sun Enterprise Co., Ltd. 17 Edition 2014/01

3.4 INSTALLATION OF HEATING HOSE AND NOZZLE DEVICE

3.5 INSTALLATION OF ELECTRICAL POWER

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4-1 SAFETY PRECAUTIONS

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LEVEL 2: TIME SETTING

LEVEL 3: RESERVATION TIME SETTING

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LEVEL 4: ANOMALY DETECTION SETTING

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4.3 THE ADJUSTMENT OF GLUE AMOUNT

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5.1 SAFETY PRECAUTIONS

5.2 DISASSEMBLY AND MAINTENANCE OF HYDRUALIC SYSTEM

5.2.1 REPLACEMENT OF O-RING ON HOSE CONNECTORS AND PIPE PLUGS

Figure 5.1 MANIFOLD ASSEMBLY

Figure 5.2 Transfer HS110C2 to HS110C4

5.2.2 DISASSEMBLY AND MAINTENANCE OF FILTER ASSEMBLY

Hwang Sun Enterprise Co., Ltd. 35 Edition 2014/01

5.2.3 DISASSEMBLY AND MAINTENANCE OF GEAR PUMP

Hwang Sun Enterprise Co., Ltd. 36 Edition 2014/01

5.3 SAFETY PRECAUTIONS

5.4 DAILY MAINTENANCE

5.5 PERIODIC MAINTENANCE

5.5.1 General Maintenance