SCHEME TRACING BOOK

4x600 MW OP Jindal Super Thermal Power Station

Tamnar - 496107, RAIGARH (Chhattisgarh)

1
This book is published by Jindal Institute of Power Technology in Consultation with Jindal Power Limited
 FOREWORD MESSAGE

Thermal & Plant Load Factors, sound O&M principles and practices should be adopted to run the stations in most cost
effective manner. Availability of technical information pertaining to equipment (locations and layouts) is of paramount
importance for effective, efficient and reliable operation and maintenance of the plant. For dissemination of knowledge
on technical data and schemes pertaining to various systems to all O&M Engineers and related functionaries, Scheme
Tracing Book is first published.

With the support of JPL Engineers, JIPT faculty & students that have added value to the Book, on the basis of their day
today exercises of scheme tracing and other on-job activities.

I appreciate the efforts made by Jindal Institute of Power Technology and his faculty under the guidance of Dr. K. C. Yadav
in consultation with the Operation Team of the Jindal 4x600 MW Tamnar, Raigarh Plant, in preparing the Scheme Tracing
Book and publishing the same. I am confident that the details given in this book would be highly helpful for not only the
PG / PD Students but also for all Power Plant Professionals who would be attending various Customized Training courses
at JIPT in future.

Power Plant is highly capital intensive and in order to derive sustained capacity utilization, with high availability

Sanjiv Kumar Prasad

President, Jindal Power Limited
Tamnar - 496108, Raigarh, (CG)
2
Page Description Page Description
5 APRDS SYSTEM 30 HEATER DRAINS & VENT SYSTEM
6 BCW PUMPS 31 DEAERATOR CONNECTIONS
7 CONTROL FLUID SYSTEM 32 CONDENSER VACUUM SYSTEM
8 CPU CONNECTIONS 33 TURBINE LUBE OIL SYSTEM
9 BOILER DRUM CONNECTIONS 34 TURBINE GLAND STEAM SYSTEM
10 MAIN STEAM LINE SYSTEM 35 FLASH TANK-A CONNECTIONS
11 CRH & HRH CONNECTIONS 36 FLASH TANK-B CONNECTIONS
12 SUPERHEATER CONNECTIONS 37 UNIT FLASH TANK CONNECTIONS
13 REHEATER CONNECTIONS 38 GENERATOR SEAL OIL SYSTEM
14 PULVERISER CONNECTION 39 GENERATOR GAS SYSTEM
15 OIL BURNER CONNECTIONS 40 CW PUMP HOUSE
16 ATOMISING AIR CONNECTIONS 41 FUEL OIL SYSTEM
17 AIR & FLUE GAS PATH 42 INSTRUMENT AIR SYSTEM
18 CBD & IBD CONNECTION 43 SERVICE AIR SYSTEM
19 FD FAN LUBE OIL SYSTEM 44 INTERCONNECTION OF IA & SA
20 ID FAN LUBE OIL SYSTEM 45 PRE TREATMENT PLANT
21 PA FAN LUBE OIL SYSTEM 46 DMCW SYSTEM
22 PULVERISER LUBE OIL SYSTEM 47 DM MAKE UP SYSTEM
23 PHOSPHATE DOSING SYSTEM 48 DM PLANT
24 AMMONIA DOSING SYSTEM 49 LP BYPASS SYSTEM
25 HYDRAZINE DOSING SYSTEM 50 ASH HANDLING COMPRESSOR HOUSE
26 HP DOSING SYSTEM 51 FIRE WATER SYSTEM
27 FEED WATER SYSTEM 52 STEAM EXTRACTION SYSTEM
28 CEP CONNECTIONS 53 MILL REJECTION SYSTEM
29 CONDENSATE SYSTEM 54 SOOT BLOWER SYSTEM 3
Page Description Page Description
55 FUEL OIL PUMP HOUSE 80 400 kV SWITCHYARD
56 GENERATOR PW SYSTEM 81 HP HEATER CONNECTIONS
57 TURBINE DRAIN SYSTEM 82 SCANNER AIR SYSTEM
58 TDBFP LUBE & JACKING OIL SYSTEM 83 SEAL AIR SYSTEM
59 MDBFP LUBE OIL SYSTEM 84 HIGH ENERGY ARC IGNITOR ASSY.
60 TDBFP STEAM & DRAIN SYSTEM 85 HIGH ENERGY ARC IGNITOR ASSY.
61 SIDE STREAM FILTER CONNECTIONS 86 WIND BOX ARRANGEMENT
62 ESP HOPPERS 87 SECONDARY AIR SYSTEM
63 ASH HANDLING PUMP HOUSE 88 FLUE GAS PATH (AFTER AH)
64 CW PUMP HOUSE 89 FLUE GAS PATH (BEFORE AH)
65 11 kV STATION BOARD 90 AIR PRE HEATER
66 11 kV UNIT BOARD 91 MS LINES AND DRAINS
67 1MSR1 BOARD 3.3 kV 92 AUX STEAM TO SCAPH
68 1MSR2 BOARD 3.3 kV 93 LUBE OIL PURIFICATION SYSTEM
69 UNIT DCDB & BATTERY CHARGER 94 CONDENSATE TRANSFER SYSTEM
70 UNIT PMCC A 95 SUPER HEATERS STEAM DRAIN & VENTS
71 UNIT PMCC B 96 EXTRACTION STEAM & DRAIN
72 BOILER MCC 97 ID FAN
73 STATION MCC 98 FD FAN
74 BOILER VALVE MCC 99 PA FAN
75 0MSR1 BOARD 3.3 KV 100 VAM & CHILLER
76 3.3 kV UNIT BOARD 101
77 DG PMCC 102
78 COAL MIL MCC 103
79 EMERGENCY MCC 104 4
 APRDS SYSTEM
SPRAY WATER FROM
BFP INTERSTAGE
ASV-22

ASV-16 FDV-29 FDV-28 FDV-27

MAIN STEAM

FDV-31 FDV-32
SPRAY WATER FROM
TO FLASH PIPE (C-14) TO FLASH PIPE CEP DISCHARGE

W
CRH STEAM
ASV-25 ASV-65 ASV-27 CDV-91 CDV-70 CDV-89

W
W
W
ASV-29 CDV-93

TO FLASH PIPE LT PRDS

HT PRDS DESUPER
ASV-35
HEATER

ASV-76
ASV-36
ASV-46
ASV-53

ASV-52 ASV-44 ASV-67

ASV-48
ASV-40 ASV-41 FROM CRH U#3
ASV-61 ASV-204 ASV-77
TO TDBFP GLAND SELING

U#3 ASV-39
U#2 ASV-69 ASV-62
DEAERATOR PEGGING

U#2
DEA. INITIAL HEATING
AH SOOT BLOWING

MAIN TURBINE GLAND SEALING

U#4 U#4
TO FLASH PIPE ASV-47

MILL INERTING
TO FLASH PIPE

SCAPH
ASV-63
LOW TEMP.
STATION HEADER

HIGH TEMP.
ASV-79
FLASH TANK

STATION HEADER ASV-78

VAM

VAM
5
 BCW PUMPS
Intertie line Suction Manifold

Casing Vent Casing Vent Casing Vent

To Ring To Ring To Ring

To Ring Header BCW B Header BCW C Header
BCW A LP
Drain Header LP LP
Cooler Cooler Cooler

Drain Drain
Drain

Magnetic
Filter

DMCW
Drain
Return Line

DMCW
Supply Line
HP Fill & Purge
From EMG. tank
Cooler SD-19
From BFP Discharge To Atmosphere
SD-20
Low Pressure Source (Boiler Fill Pump)
To Water Wall
drain Header 6
 CONTROL FLUID SYSTEM

COOLERS TO HPCF
SUPPLY

8 bar
32 bar
HPCF VAP HPCF TEMP. TO
EXTR-1 CONTROLLER ATMOSPHERE

HPCF VAP
EXTR-2

WASTE
HPCF HPCF
FLUID TANK
PUMP-1 PUMP-2

HPCF REG
PUMP-1

HPCF HTR

HPCF REG
PUMP-2

7
 CPU CONNECTIONS

80 NB SS

R1-KV118
TO UNIT#2
R1-KV117 R1-KV115
RESIN TRANSFER LINE
RESIN TRANSFER
TO AND FROM R1-KV116
REGEN. UNIT 80 NB SS RESIN TRANSFER LINE

DM WATER LINE R1-V104 100 NB SS TO UNIT#2

FROM FILL PUMP 100 NB SS

400 NB CS CONDENSATE INLET

R1b-KV104 R1c-KV104

80 NB SS
80 NB SS

80 NB SS
R1a-KV104

RESIN INLET
RESIN INLET

RESIN INLET
250 NB CS

250 NB CS

250 NB CS

RESIN OUTLET
RESIN OUTLET
RESIN OUTLET
R1a-KV109 R1b-KV109 R1c-KV109

40 NB VENT

40 NB VENT

40 NB VENT
CPU R1a-KV105 CPU R1b-KV105 CPU R1c-KV105
RINSE RECYCLE PUMPS

A B C

R1a-KV106 R1b-KV106 R1c-KV106

R1a-KV107 R1b-KV107 R1c-KV107

R1a-KV110 R1b-KV110 R1c-KV110
150 NB

150 NB
150 NB
80 NB SS

R1a-KV108

80 NB SS
R1c-KV108

80 NB SS
R1b-KV108
25 NB

25 NB
25 NB
R1a-V103 R1a-V103 R1a-V103

250 NB CS
250 NB CS
250 NB CS

40 NB SS 40 NB SS 40 NB SS DRAINS
DRAINS DRAINS

TO RINSE RECYCLE PUMPS

400 NB CS CONDENSATE OUTLET

8
 BOILER DRUM CONNECTION

w
B4

w
w
M

M
B1

M
w

w
B 29

M
B 26
PI PI
B3 TO SH ROOF I/L HDR
B2

M
M

M
B 28

M
SV 1 SV 3 SV 5 SV 2 SV 4 SV 6 B 25

DRUM
197 kg/cm² ; 363 ºC ; 1950 TPH

B81
DOWN COMER

M
B82
SUCTION MANIFOLD

B88
B85
M

M
BCW P-A BCW P-B BCW P-C EBD TO IBD

CBD
TO DRUM
TO DRUM
199 kg/cm² ; 320 ºC ; 1950 TPH
ECO O/L HEADER FRONT WATER WALL
RIGHT SIDE WATER WALL

LEFT SIDE WATER WALL

FURNACE
ECO I/L HEADER
M

E16 E15 REAR WATER WALL

BOTTOM RING HDR DRAIN

B 101
E17

B98 B99

SH FILLING LINE (TO SH DRAIN LINE)

E20

E18

M
M
E19

RH FILLING LINE (TO RH DRAIN LINE)

M

FROM HP HEATER LOW POINT DRAIN HEADER

TO IBD
205.9 kg/cm² ; 254.6 ºC ; 1950 TPH B 104 9
MASTER DRAIN
 MAIN STEAM LINE SYSTEM
STARTUP SV 7 SV 9 SV 10
VENT TO HPBP

W
MSV 1 LHS MS STRAINER
M
S 35
M

S 34
M

MSV 103 M M
MSV 117 MSV 107

M
MSV 3 MSV 5
F MSV 101 MSV 118
S MSV
To MSV 105
H IBD Tank
TO HT APRDS TO UNIT
O MS CV
FLASH TANK
U ASV 16
T S 31 S 32
M M
L
E
MSV 105
HPT
T S 33

H N2 FILLING LINE
E TO UNIT
A FLASH TANK MS CV
D
To
E
IBD Tank MSV
R MSV 106
MSV 102 MSV 4 MSV 6
M M CRH
M

MSV 108
M

S 36
MSV 104
M

S 37 M

STARTUP MS STRAINER
MSV 2
VENT RHS
W

TO HPBP
SV 8 SV 11
10
 CRH & HRH CONNECTIONS
HRH HRH
STRAINER IPT STRAINER

IP SV & CV IP SV & CV
LHS HRHV 107 HRHV 108 RHS
TAPPING FOR WET STEAM WASHING
HRHV 105 R 10 M R 9M HRHV 106 TO LPBP & Warm up
TO LPBP & Warm up
ISOLATOR N2 FILLING LINE
SV 20 SV 18 SV 16 ISOLATOR
W

W
R 11
W

SV 17 SV 19 SV 21

W
W
REHEATER OUTLET HEADER

REHEATER OUTLET HEADER

W
SV 12 SV 14
W

SV 15 SV 13
W

W
R 16 LHS REHEATER INLET HEADER SV - 8 RHS
ISOLATOR ISOLATOR
R 17
DSH DSH
M

R 18
DRAIN DRAIN
RH FILLING LINE TO DEA. PEGGING
(from BOILER To BFPT
DRAIN HEADER) TO AUX. PRDS
TO HPH 6A/6B

TO MAIN
HPT FROM HPBP LINE M
TURBINE GS
CRHV 101
TO FT B
CRH NRV
M
TAPPING FOR WET STEAM WASHING LINE MAL 65

CRHV 178 CRHV 179

TO CONDENSER A HPT EVACUATION LINE 11
 SUPERHEATER CONNECTIONS
To Soot START-UP
Vent VENT (L)
Vent Drain Drain Blowers Vent
SD-3
S-32
SD-2 S-29 S-35
S-16 S-67 S-69
SD-7
SD- 6

S-15 S-31
S-66 S-68 S-132 S-28
S-34
MSV-3 MSV-5

DSH D SH
S
S I P
H S
D H V L S
B H A H
H MSV-1
R R P L P T O/
S
U O T A E HPT
R L
O H P N N
M H MSV-2
F D H E
H I/L D
H R D L
D H R
D R D
R S
R DSH R
H
MSV-4 MSV-6

S-17 S-77 S-36

S-72

S-65 CRH
S-26
SD-8 SD-9 S-37
S-18 S-73 Drain
S-71 S-27 Drain
SD-4 SD-5
Vent Drain START-UP
Vent VENT (R)
FROM SH SPRAY LINE
M

12
SD-10
 REHEATER CONNECTIONS

SD-14 M M
SD-13

SD-18 SD-17
R-10

R-17
R-9
DSH
(L)
R R
H
R H
H
R
F F E HRH (L)
R R
O A
O N R
T
N
T O O
L
I/L L
H
H D
H
R
D D
R R

(R)
DSH
HRH (R)
SD-15 SD-16
M M
SD-11 SD-12
SD-10
From RH Water Spray Line
M

13
 PULVERISER CONNECTION

BUNKER O/L GATE

FEEDER I/L GATE

FEEDER BELT
SEAL AIR FROM SCRAPER BELT
COLD PA HEADER
FEEDER SEAL AIR LINE FROM

TO OTHER MILLS
FEEDER O/L GATE COLD PA DUCT

COLD PA HEADER
COLD PA
BURNER MANUAL ISO VALVE

TO OTHER FEEDERS
CAD CAG

MILL DISCHARGE
GATE

HOT PA

HOT PA HEADER
VENTURY HAD
HAG

TO OTHER MILLS
(MILL AIR
FLOW CONTROL)
MOTOR
SEAL AIR FOR JOC
XRP-1103 161 AMP/ 680 KW
AND SPRING ASSEMBLY
MAX LOAD 86.6TPH DYNAVANE
TO PYRITE HOPPER
FILTER
(Mill Reject System)
MILL INNERTING LINE
FROM HT PRDS
A
DPT
TO MILL TRUNNION VERTICAL
LUB OIL SYSTEM SHAFT AND JOURNAL AIR LINE FROM SA FAN B
BLEED AIR TO SEC. 14
SEAL AIR FANS AIR NEAR WINDBOX
 OIL BURNER CONNECTIONS

FSSS S
S
ATOMISING AIR
FROM HDR

AAV(AUTOMISING AIR VALVE)

COOLING AIR FROM

PI SCANNER AIR FAN OUTLET

SCV(SCAVAENGE VALVE)

S
FSSS S
OIL GUN AIR COOLED
PI

LDO FROM FUEL FSSS S

S
STATION AT FIRING
FLOOR

LONV
(LIGHT OIL NOZZLE VALVE)

15
 ATOMISING AIR AT ELEVETION

GH # 3 GH # 2

EF # 3 EF # 2

CD # 3 CD # 2

AB # 3 AB # 2

Cr # 3 Cr # 2

ATOMISING AIR PI PT PT
FROM HDR

ATMS PRESS = 4 to 7 kg/cm² LO 29 B

LOW ALARM = 4 kg/cm²
LOW TRIP = 3.5 kg/cm²

Cr # 4 Cr # 1

16
 AIR & FLUE GAS PATH

COLD PA HDR AUX STEAM HDR

SAD-4A
FDF -A
HOT PA SAD-3A
SCAPH
HDR
PAD-4A PRI AIR PAD-3A PAD-2A PAF –A
SAD-5A
SEC AIR
SAD-2A
APH-A
S
SAD-6A GD-3A1 ESP GD-4A1
A

LEFT
FG GD-4A2 T
A
GD-3A2 GD-5A GD-7A

GD-1A GD-2A
GD-3B1 ESP GD-4B1
B C
K
FURNACE IDF -A
GD-4B2
GD-3B2

GD-1B GD-2B GD-3C1 ESP GD-4C1

RIGHT C
GD-4C2 GD-7B
FG GD-3C2
GD-5B
GD-3D1 ESP GD-4D1
IDF -B
SAD-6B SEC AIR D

APH-B GD-3D2 GD-4D2

SAD-5B

SAD-2B
HOT PA PRI AIR
SCAPH FDF -B
HDR PAD-4B SAD-4B SAD-3B
PAD-3B PAF –B
PAD-2B

COLD PA HDR AUX STEAM HDR

17
 CBD TO DEAERATOR VENT

BD-11

BD-12
VESSEL
BD 27 BD 28

CONTINOUS
BLOWDOWN
B-85

CBD LINE FROM DRUM B-88

SECONDARY SCAPH DRAIN
DEAERATOR

WALL BLOWER DRAIN

WATER WALL DRAIN HEADER
WALL BLOWER DRAIN B-104

LRSB DRAIN B-82 B-81

EMERGENCY DRUM DRAIN

LRSB DRAIN SUPERHEATER DRAIN HEADER DRAIN

S-78

AIRPREAHEATER SOOT BLOWER DRAIN MSV-101

DRAIN BEFROE MAIN STEAM STOP VALVE 1
B-96 B-97

AUX STEAM TO ATOM DRAIN

DRAIN BEFROE MAIN STEAM STOP VALVE 2 MSV-102
WATER WALL DRAIN HEADER

MS TO PRDS LINE DRAIN ASV-164

PRIMARY SCAPH DRAIN

RH OUTLLET FRONT & REAR HEADER DRAIN R-17

CBD & IBD CONNECTIONS

BOTTOM RING HEADER DRAIN

TO ATMOSPHERE
VESSEL
BLOWDOWN
INTERMITTENT

B-007
B-06

SPRAY CONNECTION FROM SERVICE WATER HEADER

TO BBD PIT

18
 FD FAN LUBE OIL SYSTEM
NRV TI

FD FAN PG
MOTOR

COOLERS
DMCW

W
W
IN/OUT
DMCW
IN/OUT

PRESSURE OIL MAIN BRG

LEAKAGE OIL HYDROULIC

PG
RETURN OIL HYDROULIC

PRESSURE EQUALIZATION (MAIN

RETURN OIL MAIN BRG

PG PG

PRESSURE OIL HYDRAULIC

PCV
BRG)

NRV NRV FILTER

TI
OFV
OIL SIGHT GLASS

DPG

FILTER PRV
LOP-A LOP-B

LUBE OIL TANK TI

LS
LEVEL GLASS GAUGES
WWW

HEATER
DRAIN V/V 19
 ID FAN LUBE OIL SYSTEM

TI

PG
ID FAN MOTOR
COUPLING

DPG

FAN FREE FAN FIXED

FILTER

FILTER
BRG BRG

PT

PT PG

COOLERS
OFV
OIL SIGHT GLASS TI W

THREE WAY V/V

THREE WAY
V/V
BV W
LUBE OIL RETURN
SUC. PG
STRAINER LOP-A DMCW IN/OUT
TI NRV
LUBE OIL TANK

MIN. LEVEL SUC. PG

SWITCH LEVEL GLASS GAUGES STRAINER LOP-B
NRV
WW

HEATER WITH
THERMOSTAT
DRAIN V/V 20
 PA FAN LUBE OIL SYSTEM
TI PG
PT
NRV

COOLERS
DMCW

W
W
IN/OUT
DMCW
MOTOR
IN/OUT
PRESSURE EQUALIZATION LINE

PG
LEAKAGE OIL HYDROULIC

RETURN OIL HYDROULIC

PI
RETURN OIL MAIN BRG

PRESSURE OIL HYDROULIC PCV

RETURN FROM MTR BRG

NRV NRV FILTER

TI
OFV
PRV
OIL SIGHT GLASS

DPG
THREE WAY
V/V
LOP-A LOP-B FILTER

LUBE OIL TANK TI

LS
LEVEL GLASS GAUGES
WW

HEATER
DRAIN V/V 21
 PULVERISER LUBE OIL SYSTEM

FM FM

TO MILL BEARINGS & GEARBOX

ORIFICE

COOLER

F
F

RETURN FROM
w

BEARINGS &
PG

RELIEF V/V GEARBOX

Screw pump 1

NRV Screw pump 2

BREATHER
TG FILTER &
FILLER

ELECTRIC
HEATER
LUBE OIL TANK
DRAIN LEVEL
INDICATOR
22
 NAOH DOSING SYSTEM

MOTOR DM WATER INLET FROM CEP

VENT

L NaOH
O LT Solution
T
V
E
R BASKET CO2 Absorber Tank
F L L
L
O
G G
W
VENT

DRAIN

WATER SEAL

Drain
Water/
NaOH

SAMPLE
DRAIN
DRAIN TO ECW OVERHEAD TANK

23
 AMONIA DOSING SYSTEM
FROM DM MAKEUP TO CONDENSATE TRANS PUMP DISCHARGE
FROM MAIN TO BOILER FILL PUMP
CONDENSATE LINE VENT NaOH
SOLUTION TO DEAERATOR OUTLET
HAND PUMP WITH
TO CEP DISCHARGE AT CPU OUTLET
FLEXIBLE HOSE
BREATHER
TANK

DRAIN DRAIN
O
L
V
G DRAIN
E
M 1 M 2
R
F AMMONIA
L MEASURING
O TANK 125 LTR
W

AGITATOR

VENT
DOSING PUMPS
NaOH
AUTO CONTROLLED
SOLUTION
2 NOS. (2 X 100%)
BREATHER CAPACITY : 75 LPH
TANK MAX. DISCH. PR. 45 Kg/cm²
OVERFLOW
L
VENT
G DPG
WATER / AMMONIA MIXING DRAIN
AMMONIA OR STORAGE
DPS
TANK 2300 LTR
DRAIN

DRAIN SAMPLING 24
DRAIN
 HYDRAZIN DOSING SYSTEM
FROM DM MAKEUP TO CONDENSATE TRANS PUMP DISCHARGE
FROM MAIN TO BOILER FILL PUMP
CONDENSATE LINE VENT NaOH
SOLUTION TO DEAERATOR OUTLET
HAND PUMP WITH
TO CEP DISCHARGE AT CPU OUTLET
FLEXIBLE HOSE
BREATHER
TANK

DRAIN DRAIN
O
L
V
G DRAIN
E
M 1 M 2
R
F HYDRAZINE
L MEASURING
O TANK 30 LTR
W

AGITATOR

VENT
DOSING PUMPS
NaOH
AUTO CONTROLLED
SOLUTION
2 NOS. (2 X 100%)
BREATHER CAPACITY : 50 LPH
TANK MAX. DISCH. PR. 45 Kg/cm²
OVERFLOW
L
VENT
G DPG
WATER / DRAIN
AMMONIA HYDRAZINE
MIXING OR DPS
STORAGE TANK
DRAIN
2300 LTR

DRAIN SAMPLING 25
DRAIN
 HP DOSING SYSTEM
TO FILL PUMP
SUCTION LINE
TO BOILER DRUM
AGITATOR

VENT PDP A
STRAINER

L
G STRAINER
PDP B

PHOSPHATE
MIXING TANK AGITATOR

VENT

L
DM / CONDENSATE
G PHOSPHATE
METERING TANK

26
.
 FEED WATER SYSTEM
SH SPRAY
STATION FDV-37 ECONOMISER
INLET

FDV-8 FDV-10
FCV-9 FCV-6

FCV-8 FCV-5
DEAERATOR
HPH-6A HPH-6B FCV-7 FCV-4

FD V-11

FD V-12

MDBFP RECIRCULATION LINE

DEAERATOR FEED STORAGE TANK

TDBFP-B RECIRCULATION LINE

TDBFP-A RECIRCULATION LINE

HPH-5A HPH-5B CHDV-13 CHDV-11
CHDV-12 AMMONIA
DOSING

FDV-7 FDV-9 CHDV-7

CHDV-6 HYDRAZINE
FDV-15 TO RH SPRAY DOSING
CHDV-5
FEED TO APRDS SPRAY
FDV-16 FDV-14 CONTROL
STATION
FDV-13 FSV-3 FSV-2 FSV-1

FDV-22 FDV-20
FCV-1 FDV-18
FDV-21 FCV-2 FDV-19 FDV-17
FCV-3

TURBINE

TURBINE
FDV-49 MAIN MAIN MAIN
MAIN
HYDRAULIC
COUPLING

BOOSTER

PUMP PUMP
PUMP

BOOSTER
PUMP

BOOSTER
GEAR
HP BYPASS
PUMP
MOTOR

GEAR
BOX

BOX

PUMP
PUMP
SPRAY

FDV-50
FDV-3 MDBFP-C FDV-2 TDBFP-B FDV-1 TDBFP-A
BOILER
FILLING & CONICAL STRAINER CONICAL STRAINER CONICAL STRAINER
FDV-6 FDV-5 FDV-4
PURGING 27
CEP CONNECTIONS

28
 CONDENSATE SYSTEM

CDV 33 COND A COND B

CDV 36

DEAERATOR LPH-1B
LPH-1A
CDV 29
CDV 35
CDV 32

FEED STORAGE TANK

LPH-3 LPH-2

MIN. RECIRCULATION
CDV 31 CDV 30
CDV 34

CSV 3 CSV 2 CSV 1

DRAIN
COOLER
CDV 28

To Valve TO VACUUM BREAKER O/L

VALVE FILLING
Sealing for
Vacuum Gland CDV 72 EXCESS PUMP C
TO LPBP
RETURN TO
PUMP B PUMP A
CDV 73 CDV 71
Sealing SPRAY
CST
CDV 43
TO FLASH TANK B
CDV 42 Flash
Tank A
CDV 74 CDV 46
CDV 23 SPRAY TO TO WET STEAM WASH
FLASH TANK A
CDV 26 MU WATER
From CT Pump CDV 6 CDV 5
TO VAC CDV 45
CDV 27 PUMPS Discharge CONDENSATE TO HVAC CDV 4
CDV 25 CDV 39
From CT TO DMCW O/H TANK CDV 38 CDV 40
CDV 22 Pump
Discharge
CDV 24 CDV 21
CDV 19
DMV 31
CDV 41 CDV 205
CDV 17
Main Condensate TO DOSING SYSTEM
Control Station
CPU GSC
CDV 18 CDV 16
CDV 20
CDV 50
CDV 80
CEP Stuffing Box
NH3 Dosing CONTAMINATED COND.
TO WASTE
Sealing
TO AUX PRDS SPRAY

Hydrazine Dosing Rinse O/L to Cond.

29
HEATER DRAIN AND VENTS

30
 DEAERATOR CONNECTIONS

HPH – 5A DRIP
HPH – 5B DRIP CDV-100 FROM CEP DISCHARGE
VENT
DRV-15
BD-27
CBD TANK VENT

WW

WW
DRV-22

DEAERATOR TDBFP – A R/C

EXV-13 TDBFP – B R/C

DMV-27 MDBFP – C R/C

WW

WW

WW

WW
INITIAL FILLING

FEED STORAGE TANK

Pr. - 6.61 kg/cm2
Temp. - 161.9 0C
Volume - 380 m3 DRV-45

DRV-46
CRHV-6 CRHV-9

ASV-6 DRV-48
TO MDBFP TO TDBFP-A TO TDBFP-B

CRHV-16 ASV-44 TO UFT

FROM CRH FROM APRDS

31
 CONDESER VACUUM SYSTEM

TO VAC. PUMP A TO ATM.

SUC VLV (LSO) FROM
CEP

S SEPARATION
TANK
SOL VLV

SEPARATION
S
VACUUM

TANK
BREAKER
M/U SOV FROM
MOTOR
W
W
DMCW
S

R/C PUMP

SEAL WATER
COOLER
ACW IN

ACW OUT

VACUUM
BREAKER
TO VACUUM PUMP-B
W
W

TO VACUUM PUMP-C

32
. . .
 TURBINE LUBE OIL SCHEME

IPT IPT IPT G E

MOP HPT IPT LPT-1 LPT-2
INJECTOR-2

SOST
INJECTOR-1

COOLER

COOLER

FILTER

FILTER
AOP-1 AOP-2 EOP-DC JOP-AC JOP-DC

MAIN OIL TANK

33
 GLAND STEAM SYSTEM

Atmosphere

Exh. fan
GSC

HPT IPT LPT A LPT B

FROM HP AND
IP STOP AND
CONTROL
VALVES

CRH
MAW 10 MAW 50

ASV 69

ASV 67
TO CONDENSER
ASV 152
APRDS
34
FT - B
 35
Wet Steam Washing
From HPH-5A Vent
From HPH-5B Vent
Spray Line from
CEP Discharge
CDV - 79

FLASH TANK A

Drain to Hotwell
FLASH TANK A

Vent to Condenser
Steam to BFPT-A u/s of
Strainer Line Drain
CRHV 141
Steam to BFPT-A u/s of
Control Valve Line Drain CRHV 135
CRH to D/A Pegging u/s of

From CEP Vents

BFPT-A Drain Manifold
Control Station Line Drain
CRHV 159
Steam to BFPT-B u/s of
Control Valve Line Drain CRHV 147
Steam to BFPT-B u/s of
Strainer Line Drain CRHV 153
Extn. To BFPT A&B Line
Drain
EXV 109
Extn. to D/A Line Drain
EXV 170
 FLASH TANK B

Vent to Condenser Spray Line from CEP Discharge

CDV 69

HRH Strainer HPH 6A Vent

Drain HRHV 106
HPH 6B Vent

HP Drain Manifold
CRH Line Drain Extn. To LPH 2
CRHV 101 Line Drain
EXV 119

HPH 6B LINE Drain Extn. to LPH-3

EXV 102 FLASH TANK - B Line Drain
EXV 118

LP Drain Manifold
LPBP Warm-up Line
Drain Ext. to HPH 5A, 5B Line Drain
HRHV 114 EXV - 147

LPBP Line Drain BFPT A,B Gland Sealing

Line Drain
LPBP Line Drain

HPH 6A Emergency Turbine Gland

Drain Sealing Line Drain
EXV - 101 ASV 155

Wet Steam Washing BFPT-B Line Drain Manifold

Drain to Hotwell
Secondary SCAPH Drain Cooler Drain
36
 UNIT FLASH TANK

CDV - 78
HPBP-1 Warmup Line Drain
BPV - 102
BPV - 103

HPBP-2 Warmup Line Drain Spray Water

From Plant
BPV - 101
BPV - 104
UNIT FLASH water system

TANK
MS Strainer Drain
MSV - 107
MSV - 105

MS Strainer Drain
MSV - 108
MSV - 106

Deaerator Drain

To Drain Trench

37
 GENERATOR SEAL OIL SYSTEM

B.C. EXHAUST FAN-1 Ring relief Oil Supply

Seal Oil Supply

TO
ATMOSPHERE

GENERATOR
DPR DPR
B.C. EXHAUST FAN-2

Gen. Waste Gas Sys.

OIL TRAP

DRAIN

LUB OIL RETURN HEADER SOST VENT

GEN. WASTE
FLUID SYSTEM

FILTERS

IOT
VACUUM PUMP-A

VACUUM VENT
TANK

VACUUM PUMP-B
COOLERS

DC SOP

SOP-1
FROM TURBINE LUBE

SOP-2
OIL SYSTEM

38
 GENERATOR GAS SYSTEM

GENERATOR
Generator

OIL TRAP

REFRIGERATON GAS DRIER

DEW
POINT
METER

Waste Fluid System

WASTE GAS GAS

SYSTEM ANALYSER

WW
W
WWWWWW
Orifice Plate FROM CO2
FILTER BOTTLE RACK
FLASH
EVAPORATOR

WASTE GAS SYSTEM

AIR
SUPPLY
FROM H2 BOTTLE RACK

FROM H2 PLANT
39
 CLARIFIED WATER PUMP HOUSE

AHP Sealing APH Wash

Service Water

AHP Service
Fire water Sealing Fore Bay
Water
Pumps Pumps Makeup
Pumps

CLARIFIED WATER STORAGE TANK

40
 FUEL OIL SYSTEM

LO 29 A

LOCV
(LO 23 A) GH # 3 GH # 2

LO 31 A LO 31 B LO 24 A LO 24 B
PI PSCL PSCL EF # 3 EF # 2
FM

LO 31 C CD # 3 CD # 2
LO 31 C
LOTV
(LO 30 A)
LO 31 C LO 23 B AB # 3 AB # 2

Cr # 3 Cr # 2
LDO PRESS = 13.5 To 4 kg/cm²
LOW ALARM = 4 kg/cm²
LOW TRIP = 3.5 kg/cm²
LO 28 C

LO 29 B
LO 28 D

LO 21 A LO 49 A
WHILE NOT FIRING

WHILE FIRING
FROM LDO PUMP LDO TO
DRAIN
HOUSE TANK
Cr # 4 Cr # 1

41
 INSTRUMENT AIR COMPRESSOR

AIR REC.
TANK

Drier
AIR REC.
IAC 1 TANK BOILER SIDE

AIR REC.
TANK
INSTRUMENT AIR TO
Drier

IAC 2 UNIT 1,2,3 & 4

AIR REC.
TANK
Drier

AIR REC.
IAC 3 TANK

TG SIDE
AIR REC.
TANK TO LDO PUMP HOUSE
Drier

IAC 4

AIR REC.
TANK 42
 SERVICE AIR COMPRESSOR

AIR REC.
TANK
SAC 1

AIR REC.
TANK

SAC 2 SERVICE AIR TO UNIT

1,2,3 & 4

AIR REC. TO LDO ATOMISING &

TANK HEA COOLING

SAC 3

AIR REC.
TANK

SAC 4

AIR REC.
TANK 43
 TO INSTRUMENT AIR
44

RECEIVER TANK
INSTRUMENT AIR
COMMON HEADER
Drier
INTERCONNECTION BETWEEN SA & IA

SERVICE AIR COMMON

HEADER
SAC 1

SAC 2

SAC 3

SAC 4
 PRE TREATMENT PLANT

CHEMICAL HOUSE
ALUM POLY
ELECTROLYTE
RAW WATER PUMP HOUSE PAC

Cascade Aerator Stilling Chamber

Flash Mixture
Parshall Flume

Clariflocculator Clariflocculator

CLARIFIED WATER SUMP

45
 DMCW SYSTEM
M
NORMAL MAKE UP FROM COND TRF PUMP
ECW 64
M EMERGENCY MAKE UP FROM CEP DISCHARGE

NAOH ECW 65 SG DMCW PUMP A M

overhead SG PHE A SWAS PR. RACK DRTR SAMP
Dosing Tank ECW 77 SWAS PR. RACK BLR SAMP
SG DMCW PUMP B
M
SWAS ROOM (TG AREA)
SG PHE B BOILER AUX
ECW 79 ECW 78
M BOOSTER PUMP JKT A,B

B.PUMP MECH SEAL CLR A,B

DMCW
Overhead TG DMCW PUMP MDBFP HC WORK OIL CLR
A M
Tank MDBFP HC LUBE OIL CLR
TG PHE A
ECW 7
TG DMCW PUMP MDBFP MOTOR CLR
B M
MDBFP MECH SEAL CLR A,B
TG PHE B
ECW 8 MDBFP JKT A,B
TG DMCW PUMP CEP A,B,C
C M
TG PHE C
TDBFP A,B TURB LUB OIL CLR
ECW 9 TDBFP A,B BOOSTER PUMP JKT A,B

M B.PUMP MECH SEAL CLR A,B

TDBFP A,B MECH SEAL CLR A,B

ECW 10
TDBFP A,B JKT A,B

TURBINE OIL CLR A,B

CONTROL FLUID CLR A,B

HYDROGEN CLR A,B

EXC AIR CLR A,B

PRIMARY WATER CLR

SEAL OIL CLR A,B

46
 DM MAKE-UP SYSTEM
EXCESS
CONDENSATE TO UNIT 2
DUMP #1
DMV 27
BOILER FILL PUMP A
M
DEAREATOR FILLING

DMV 1 DMV 2 DMV 3

DMV 49
COND. BOILER FILL PUMP B
TO UNIT 1
STORAGE
BOILER INITIAL
TANK #1
M DMV 4 DMV 6 FILLING
DMV 5 DMV 39
1000M3
DM 64
TO UNIT 2
M

PUMP A
DMV 13 DMV 14 DMV 15 DMV 39
C NORMAL HOTWELL
MAKE UP

PUMP B DMV 33
DMV 16 DMV 17 DMV 18
M
DMV 50
TO UNIT 1 DMV 38 NORMAL
COND. DMV 19
PUMP C
DMV 21
C HOTWELL MAKE
DMV 20
STORAGE UP
TANK #2 M DMV 36
M

1000M3 DM 65
DMV 46 EMERGENCYHOT
C WELL MAKE UP
GRAVITY MAKE UP
DMV 44
M

DMV 47 EMERGENCYHO
C TWELL MAKE UP
EXCESS
FROM DM CONDENSATE DMV 41
PLANT DUMP #2 MISCELLANEOUS HEADER
DMCW O/H TANK MAKE UP
47
PW MAKE UP
 DM PLANT

Degasser Ultra Filtration

System

DM WATER
Dual Media Activated Layered Weak Base Strong base Mixed Bed TRANSFER
Filter Carbon Cation Exchanger Exchanger Exchanger PUMPS
Filter Exchanger

DM Storage
Tank A

Clarified Water
DM DM
Storage
Sump Storage
Tank B
Tank B

Degasser Ultra Filtration

System

Dual Media Activated Layered Weak Base Strong base Mixed Bed
Filter Carbon Cation Exchanger Exchanger Exchanger
Filter Exchanger
48
 LP BYPASS SYSTEM

From HRH LPBP 1 LPT-1 LPT-2

Stop Valve

LPBP 1
To Flash
Tank-B Control Valve
HRHV-110 HRHV-109
From HRH

Spray From
To Flash CEP Discharge
Tank-B

From HRH LPBP 2

Stop Valve

To Flash LPBP 2
Tank-B Control Valve
HRHV-112 HRHV-111
From HRH

To Flash
Tank-B

49
 ASH HANDLING COMPRESSOR HOUSE

ACW ACW
SUPPLY RETURN

AFTER CONVEYING AIR

COOLER COMPRESSOR 1

ACW ACW
SUPPLY RETURN

AFTER CONVEYING AIR

COOLER COMPRESSOR 2
RECIEVER

RECIEVER
TANK

TANK
AIR

AIR

1 SET OF 3
COMPRESSORS
ACW
ACW (1W + 1S) FOR
SUPPLY
RETURN
EACH UNIT

AFTER CONVEYING AIR

COOLER COMPRESSOR 3

INSTRUMENT
AIR AIR
DRYER COMPRESSOR

INSTRUMENT INSTRUMENT
AIR TO ALL 4 AIR AIR
RECIEVER

UNITS AHP DRYER COMPRESSOR

TANK
AIR

INSTRUMENT
AIR AIR
DRYER COMPRESSOR
AIR TO
CONVEYING
LINES 50
 FIR WATER SYSTEM

MAIN HYDRANT
SPRAY LINES
PI

PS PS F

F PI

HYDRO LS
PNEUMATIC
TANK
TESTING HEADER

LI

PS

PI
COMPRESSORS

AC AC AC DG AC DG
DC 1
HYDRANT SPRAY JOCKY
PUMPS PUMPS PUMPS

2
RAW WATER SUMP
51
 CRHV 17
STEAM EXTRACTION SYSTEM CRHV 16
CRH
To Atmosphere CRH CRHV 7 CRHV 5

APRDS
CRHV 1 CRHV 9 CRHV 8
ASV 45 ASV 44
APRDS
EXV 24A Deaerator
EXV 14
HPH 6A
EXV 13
EXV 23 ASV 6 Flash Tank A

ASV 5 Feed Storage Tank

EXV 5 EXV 6
HPH 6B
EXV 25 EXV 24B Turbine F/T Flash Tank A

To BFP
IPT Turbines
LPT A LPT B

HPH 5A EXV 3
EXV 21

Turbine Flash Tank EXV 2 EXV 1

EXV 9 EXV 4

EXV 10
Flash Tank B
LPH 1A LPH 1B
HPH 5B Turbine F/T
EXV 22 Turbine F/T Turbine F/T

EXV 3A Turbine F/T

Flash Tank B
EXV 12
EXV 4A
EXV 2A EXV 1A
EXV 11
LPH 3

LPH 2 52
 SCHEME OF REJECTION SYSTEM

S S
FROM MILL
KGV 1 WATER SPRAY V/V SV 6

PYRITE HOPPER KGV 2 S TO ATMOSPHERE

KGV 3

S
KGV 4

S
VESSEL I/L VALVE

VESSEL VENT V/V

VESSEL
S

CONVEYING
SOLENOID V/V
TO BUNKER BAG FILTER

FROM AIR RECEIVER

53
 SOOT BLOWER CONNECTION
M From Aux.
Steam
M SB-44 Header

From SH S-132 SD-21

Division Panel
O/L Header SB-46 SB-52
RAPH-A RAPH-B

SB-24 SB-33
SB-45 SB-51
SB-17 SB-10
SB-27 SB-28 SB-36 SB-37

SB BOILER RIGHT
SB BOILER FRONT

SB BOILER LEFT

SB BOILER REAR
LRSB (R.H.S.)
LRSB (L.H.S.)

SB-57
S
SB-29 SB-30 SB-38 SB-39

S
S
SB-40
IBD TANK
SB-31
S
SB-15

SB-22

54
 FUEL OIL PUMP HOUSE

COMMON RETURN LINE FROM STAGE I & II

LDO SUPPLY
FROM 250 MW

F
A
F
F
SUPPLY LINE TO BOILER STAGE I B

COMMON SUCTION HDR

F
LO 11A
F
DAY TANK
C CAP – 1200 M³
F
F
D Drain
F TO
F ATOMS
SUPPLY LINE TO BOILER STAGE II E
F
LO 11A
F
F DRAIN FROM FILTER TRAY
F

DRAIN OIL
TANK

DRAIN OIL PUMP F

CAP-70 LPM ;HEAD- 10 kg/cm²

55
 GENERATOR PRIMARY WATER SYSTEM

PW TANK
PW PUMP-1

ORIFICE PLATE
PW PUMP-2

STATOR WINDING FINE MESH FILTER

MAKE UP
WATER

NAOH DOSING
PUMP
GENERATOR

ION EXCHANGER
NAOH
STATOR WINDING CO2 TANK
ABSORBER

MAIN BUSHING PW CLR 2

FILTER

R Y B SIGHT ORIFICE PLATE

GLASS
PW CLR 1
FLOW
RECTIFIER
PW TCV
56
 MAIN TURBINE DRAIN SCHEME

IPCV-2

HPCV-2

HPT IPT LPT 1 LPT 2

SEAL STEAM HEADER

EXTRACTION A3
EXTRACTION A2

EXTRACTION A2
CRH

EXTRACTION A4.2
EXTRACTION A3.2
EXTRACTION A5
IPCV-1

EXTRACTION A3
HPCV-1

MAL-58

CONDENSER-B
MAL-65 MAL-22 MAL-12 MAL-11 MAL-81 MAL-26 MAL-31 MAL-27 MAL-32 MAL-47 MAL-51 MAL-52 MAL-54 MAL-55 MAL-57

TANK-A/B

FLASH PIPE-A
FLASH
FLASH PIPE-B
57
 TDBFP LUBE OIL & JOP SCHEME

From L O pump
discharge

Hydraulic
BOOSTER Manual Turning
Turning Device
PUMP Device

BFP DRIVE MAIN PUMP

TURBINE
GEAR BOX

To Barring Gear
Defoamer
Defoamer Tank
Tank (8.5 mtr)

To Governing Oil Console LUB OIL LUBE OIL JOP

PCV
COOLERS FILTERS

PCV

LOP-A LOP-B EOP-DC

LUBE OIL RESERVOIR 58

 MDBFP LUBE OIL SCHEME

LUB OIL
DUPLEX
COOLERS
STRAINER

LUBE OIL FOR BEARINGS

& GEAR-TOOTH BOX
AOP

BOOSTER MOTOR MAIN PUMP

PUMP

HYDRAULIC
COUPLING

WORKING OIL
COOLERS

59
 TDBFP STEAM AND DRAIN SYSTEM
EXV 15
EXV 16
TO GSC
FROM IPT EXHAUST
EXV 31/32
EXV 18

TO TDBFP-B
TO FT A
MAIN CV
S

EXHAUST HOOD
TDBFP A/B SPRAY(FROM
CONDENSATE LINE)

W
sv

CASING
CRHV 19/20 DRAIN EXV-27/28
AUX CV
CRHV 2/4 1 2
FROM CRH CASING CROSS EXHAUST STEAM LINE
DRAIN
GS SUPPLY HEADER
TO FT A
ASV 1/3

FLASH TANK-A/B
ASV 2/4 CRHV 12/13
FROM APRDS
CONDENSER
TO FLASH PIPE A/B

TO FLASH PIPE 1 2

GS SUPPLY STATION 60
Drain Header at FT A/B
TO FLASH TANK -B
 BACKWASH BACKWASH
WATER WATER
BLUSTER BLUSTER
FOREBAY 1
PUMPS PUMPS
(PHASE 1) (PHASE 2)

TO SSF(SIDE STREAM FILTERS)

FOREBAY 2

SSF INLET HEADER FOR UNIT 1

SSF OULET HEA DER TO FOREBAY

BACKWASH LINE

SS
SSF SSF SSF SSF SSF SSF SSF SSF SSF
F

SSF INLET HEADER FOR UNIT 2

SSF SSF SSF SSF SSF SSF SSF SSF SSF SSF

AIR SSF INLET HEADER FOR UNIT 3

BLOWERS
(PHASE 1)
SSF SSF SSF SSF SSF SSF SSF SSF SSF SSF

SSF INLET HEADER FOR UNIT 4

SSF SSF SSF SSF SSF SSF SSF SSF SSF SSF

AIR
BLOWERS 61
(PHASE 2) SIDE STREAM FILTER CONNECTIONS
 ESP HOPPER CONNECTION

FROM 1ST 2ND 3RD 4TH 5TH 6TH 7TH 8TH 9TH 10TH
APH Bag AIR
HOPPER House VACUUM BLOW VALVE
AIR INTAKE
BREAKER VALVE
VALVE AIR AIR INTAKE
Buffer BLOW VALVE
SWITCH VALVE
Hopper
MIV MIV VALVE AIR AIR INTAKE
VESSEL VACUUM BLOW VALVE VALVE
VESSEL
INLET INLET BREAKER
VENT AIR
VALVE VENT VALVE AIR INTAKE
VALVE BLOW VALVE
VALVE
AIR
LOCK AIR
VESSEL LOCK ESP PASS - A
VESSEL

FROM TRANSPORT
AIR COMPRESSOR
VACUUM
PUMPS
1ST 2ND 3RD 4TH 5TH 6TH 7TH 8TH 9TH 10TH
AIR
FROM BLOW VALVE
Bag AIR INTAKE
APH
HOPPER House VALVE
AIR
VACUUM BLOW VALVE AIR INTAKE
Buffer BREAKER SWITCH VALVE
AIR
Hopper VALVE VALVE BLOW VALVE AIR INTAKE
VACUUM
MIV MIV VALVE
BREAKER AIR
VESSEL VESSEL VALVE BLOW VALVE AIR INTAKE
INLET INLET VENT VALVE
VALVE VENT VALVE
AIR ESP PASS - B
LOCK AIR
VESSEL LOCK
VESSEL

FROM TRANSPORT
AIR COMPRESSOR
CONVEYING LINE 1
VACUUM TO ASH
PUMPS STANDBY CONVEYING LINE
SILO
1&2
CONVEYING LINE 2
62
 ASH HANDLING PUMP HOUSE

To HCSD Common Area

To Silo Area Jet Pump To Ash Conditioner Water Sump

To Ash Slurry

B.A. HP HCSD
Emergency
Water Water
B.A. LP Flush Water
Pumps Pumps
Water Pump
Pumps

ASH WATER SUMP

(U #1&2)

From CT Blow Down Header From Make up Raw Water Pump

63
 CW PUMP HOUSE PH 1

NDCT#3 NDCT#1

FROM CONDENSER U#1

FROM CONDENSER U#3

EMERGENCY MAKEUP

CWST

NORMAL MAKEUP

CWP -3A, 3B, 3C STAND BY PH 1 CWP -1A, 1B, 1C

TO CONDENSER U#1

TO CONDENSER U#3 64
11 KV STATION BOARDS
65
ELECTRICAL SYSTEM

66
 1MSR1 BOARD 3.3KV

I/C FROM 1KSR1

UAT-1A

I/C FROM UAT-1A

3.3KV

DMCW-A FD FAN-A MILL-A MILL-B MILL-E MILL-F ACW-A BCW-A BCW-B SPARE CEP-A CEP-C SPARE SPARE TIE TO 1MSR2

67
 1MSR2 BOARD 3.3KV

I/C FROM 1KSR2

UAT-1B

I/C FROM UAT-1B

3.3 KV

TIE TO 1MSR1 TG DMCW-B TG DMCW-C MILL-C MILL-D MILL-G MILL-H FD FAN-B BCW-C SPARE CEP-B SPARE SPARE

68
UNIT DCDB AND BATTERY CHARGER

69
UNIT PMCC A
70
UNIT PMCC B

71
BOILER MCC
72
STATION PMCC

73
BOILER VALVE MCC

74
 0MSR1 BOARD 3.3KV

I/C FROM 0KSR1

0KSAT

I/C FROM 0KSAT

3.3KV

SPARE TIE TO 0MSR3 SPARE FIRE WATER SWGR IA-3 SA-3 SPARE C.C-15C C.C-20A C.C-20C C.C-21A C.C-21C SPARE

75
 3.3 KV UNIT BOARD

1KSR1-11KV 1KSR2-11KV

UAT-1A UAT-1B

3.3 KV UNIT SWBD 1MSR1 3.3 KV UNIT SWBD 1MSR2

UAT-A/B
MVA: 16.5
HV/LV: 11/3.3 KV

76
DG PMCC
77
COAL MILL MCC
78
EMERGENCY MCC

79
 CIRCUIT-4 CIRCUIT-3 CIRCUIT-2 CIRCUIT-1 INTERCONNECTION
WITH 250MW
400KV SWITCHYARD 415LA 416LA 407LA 401LA 403LA

401VT
415VT 416VT 407VT
407CVT 401CVT 403CVT
415CVT 416CVT 40189C
40389C
41589C 41689A 40789C 40189CE
41589CE 41689AE 40789CE 40389CE
41489A 41452 40852 40889A 40289B 40252 40289A

41489AE
40289BE 40289AE
40889AE

40789B 40189B 40389B

41589B
40189BE 40389BE
41589BE
40789BE

4BS289BE1

4BS289AE2

4BS289AE1
4BS289BE2
40152 40352

4BS289B

4BS289A
41552
40189A
40789A 40189AE 40389A

4BS252
41589A 40989A
41589AE 41389A 40789AE 40389AE
BUS-2B CVT 41389AE 40989AE
BUS-2B BUS-2A BUS-2A CVT

BUS-1B CVT BUS-1B BUS-1A BUS-1A CVT

42189A 41889A 41689A

4BS251
41989A

4BS189BE1
40689A

4BS189AE2
4BS189BE2

4BS189AE1
41689AE 41289A 40489A

4BS189B
42189AE 41089C

4BS189A
41989AE 42152 41852 41889AE 40489AE
41952 41652 41289AE
41252 41089CE 40452 40652 40689AE
41052
42189B 41889B 41689BE
41989B 41889BE 40489B
41989BE 42189BE 40489BE 40689B
41689E 41289B 41289BE 41089B 40689BE
42089B 42052 42089A 41789B 41752 41189B 41152 41089BE 40552 40589A
41189A 40589B

42089AE 41789BE 41789AE

42089BE 41189AE 40589BE 40589AE
41189BE
41989C 42189C 41889C
41289C 41089A 40489C 40689C
41989CE 41889CE 41289CE 40489CE 40689CE
42189CE
41089CE
419LA 421LA 418LA
412LA 410LA 406LA
418CVT 412CVT 404LA
Y-PHASE ONLY Y-PHASE ONLY

406CVT
Y-PHASE ONLY
GENERATOR STATION GENERATOR
TRANSFORMER-4 TRANSFORMER-3 TRANSFORMER-3 STATION GENERATOR STATION 80
GENERATOR
TRANSFORMER-2 TRANSFORMER-2 TRANSFORMER-1 TRANSFORMER-1
 HP HEATER CONNECTIONS

CRH LINE CRH LINE

TO FCS START-UP TO FCS
START-UP
EXV-23 VENT EXV-25
VENT

DRIP TO HPH-5A

DRIP TO HPH-5B
EMERGENCY DRAIN LINE EMERGENCY DRAIN LINE

IPT-Ex. IPT-Ex.
START-UP START-UP
VENT VENT EXV-22
EXV-21

NRV NRV
DRIP TO D/A

DRIP TO D/A
EMERGENCY DRAIN LINE EMERGENCY DRAIN LINE

BFP O/L 81
 SCANNER AIR SYSTEM

DUPLEX SA FAN A
AIR FILTER
TO ALL SCANERS
FROM FD FAN COLD
DISCHARGE AUTO TRANSFER
DAMPER

TO AIR COOLED GUNS

FROM ATMOSPHERE
SA FAN B

82
 SEAL AIR SYSTEM

MOTOR
MOTOR

SEAL AIR TO MILLS –A TO H

SUCTION FROM
COLD PRIMARY AIR
AUTO TRANSFER
DAMPER

83
 HIGH ENERGY ARC IGNITOR ASSY.

EXCITER
FSSS

LSA LSR

SERVICE AIR FOR PURGING

LSA-LIMIT SWITCH ADVANCE

LSR-LIMIT SWITCH RETRACTED

84
 WIND BOX ARRANGEMENT
(SHOWN FOR CORNER – 1,SIMILAR FOR CORNERS – 2,3,4)

OVER FIRE AIR DAMPER(UPPER)

OVER FIRE AIR DAMPER(LOWER)

HH
END AIR(EA)
REAR WW
H FA CORNER – 2
GH AA W.BOX CORNER – 3
W.BOX
G FA

FG AA

F FA SECONDARY AIR SECONDARY AIR

EF AA
CORNER – 1 CORNER – 4
W.BOX W.BOX
E FA FRONT WW
DE AA
D FA
CD AA
LFO GUN
C FA
HEA IGNITOR
BC AA
COAL+PRIMARY AIR
B FA
BHEL SCAN
AB AA
AIR DAMPER
A FA
HAND OPERATED DAMPER
AA END AIR(EA)
85
 SECONDARY AIR SYSTEM

ELECTRIC MOTOR
AIR MOTOR A

BLOWER
APH-A

LEFT WINDBOX FDF-A

SCAPH-A

FURNACE
AUX. STM HDR

TO SCANNER
AIR FAN

ELECTRIC MOTOR
A
AIR MOTOR
RIGHT WINDBOX

APH-B

FDF-B
SCAPH-B
BLOWER

AUX. STM HDR

86
 FLUE GAS PATH (AFTER AH)

SEAL AIR
BLOWER

ESP-A
APH-A

MOTOR

ESP-B
ID FAN-A
S
VFD CONTROL SEAL AIR
BLOWER
T
FROM FURNACE
A
A
C
VFD CONTROL
K

ESP-C
APH-B MOTOR

ID FAN-B
ESP-D

87
 FURNACE
DIVISION
PANELETTE SH

PLATEN SH

REHEATER

HORIZONTAL LTSH
FLUE GAS PATH (BEFORE AH)

ECONOMIZER
APH-B
APH-A
IDF-A

88
IDF-B
 AIR PRE HEATER

GUIDE BEARING

ELECTRIC MOTOR AIR MOTOR

GUIDE BEARING LOP

B
GUIDE BEARING

PRIMARY AIR
TO HOT PA HEADER FROM PAF-A

SCAPH

SECONDARY
AIR
TO FURNACE FROM FDF-A

FROM FURNACE FLUE GAS TO ESP AB

A SUPPORT BEARING
SUPPORT BEARING LOP

B
89
 MS LINES AND DRAINS

HPT

IBD

TO HPBP
LHS TO APRDS TO UFT

MS LINE
SH O/L HDR

RHS

HPT

IBD

TO UFT

90
 AUX STEAM TO SCAPH

LT UNIT AUXILIARY STEAM HEADER

ASSV-5 ASSV-13
ASSV-3 ASSV-11

SCAPH A SCAPH B

TO IBD TANK

91
 LUBE OIL PURIFICATION SYSTEM

MAIN OIL TANK MAIN OIL TANK

U#1 U#2

BFPT-A&B LUB OIL BFPT-A&B LUB OIL

RESERVIOUR U#1 RESERVIOUR U#2

DIRTY OIL HEADER

CLEANOIL HEADER

CENTRAL LUBE
LINE FROM HEATER OIL PURIFIER FROM ECW SYS

DIRTYOIL CLEANOIL
TRANS PUMP TRANS PUMP
LVL HI LVL HI
DIRTY OIL CLEAN OIL
STORAGE TANK STORAGE TANK
LVL LO LVL LO

OIL UNLOADING VESSEL

92
 CONDENSATE TRANSFER SYSTEM

TO UNIT #2
BOILER FILL PUMP-A
TO BLR. INITIAL FILLING

COND STORAGE
TANK-1
TO DEA. INITIAL FILLING
BOILER FILL PUMP-B

NOR. M/UP LINE

COND. T/F PUMP-A

COND STORAGE COND. T/F PUMP-B

TANK-2 EMER. M/UP LINE

TO UNIT-2
TO CEP SEALING
TO CHEMICAL DILUTION IN DOSING
TO V/V GLAND SEALING
COND. T/F PUMP-C TO STATOR COOLING SYSTEM M/U
TO CONTROL STN OF COND
GRAVITY M/UP LINE

93
 SUPER HEATERS STEAM DRAIN & VENTS

TO SB SH. STARTUP
DRN SYSTEM VENT
SH. DRN SH. STARTUP
HDR VENT

DRAIN

DSH
D MAIN STM (L)
R
U
M MAIN STM (R)

DSH

SH. DRN
HDR
DRAIN
SH. DRN SH. DRN
HDR DRAIN HDR SH. STARTUP
SH. STARTUP
VENT
SH. DRN SH. DRN VENT
HDR HDR

FROM SH SPRAY
WATER LINE (BFP’S)

94
 EXTRACTION STEAM & DRAIN

FROM
LPT-A LPT-A
HP TURBINE
LPT-B LPT-B FROM FROM
LPT-A LPT-B
CRH

COND COND COND-A COND-B

HPH HPH HPH HPH LPH LPH LPH LPH

6B 5B 6A 5A 3 2 1A 1B

GSC
DC

DEA FT-A FT-A

FT-A FT-B
FT-B FT-A
FT-B FT-A

95
 ID FAN

SEAL AIR
BLOWER

ID FAN-A

VFD CONTROL

FROM ESP A&B LOP

STACK
A B

FROM ESP C&D

SEAL AIR
BLOWER

ID FAN-B

VFD CONTROL
Title

LOP Pg. No. COMPILED BY

A B PURUSOTTUM
00 96
KUMAR
 FD FAN

AIR
PREHEATER

A
FD FAN-A

LOP AIR FROM

SILENCER
B ATMOSPHERE

AIR
PREHEATER

A
FD FAN-B

LOP AIR FROM

SILENCER
B ATMOSPHERE

97
 PA FAN

A
PA FAN-A

LOP AIR FROM

SILENCER
B ATMOSPHERE

A
PA FAN-B

LOP AIR FROM

SILENCER
B ATMOSPHERE

98
 VAM & CHILLER

Make up Water From

Service Water Pump

Make up Water From

Service Water Pump Chilled water Make up Tank
7 Degree C
Cooling Tower 37 Degree C

CT Make up Tank
30 Degree C CHILLER
12 Degree C

Booster Pump

AHU

Condensate Water Pump Chilled Water Pump

12 Degree C
30 Degree C
VAM
37 Degree C 7 Degree C

160-180 Degree C, 8Ksc

Steam Inlet from LTPRDS
 THANK YOU…
Snaps Slide_28,30,61,65,66,69,70,71,72,73,74,77,78,79

Due-52

New- Onwards 101

100
400KV

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