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PARTS CATALOGUE
We have pleasure in presenting the spare parts
catalogue for TVS JUPITER.

The catalogue has been specifically designed to

assist you in selecting the correct parts to maintain
the vehicle in the best possible condition.

TVS MOTOR COMPANY, Genuine Parts have

been subjected to stringent standards of quality
control to ensure long life of the vehicle. It is
therefore necessary that only TVS Genuine Parts
are used. In continuous efforts to improve the
performance and efficiency of the vehicle, design
specification, diagrams / illustrations and part
numbers can change without notice.
Consequently, the description in this spare parts
catalogue cannot therefore be final and binding on
us.

While ordering spare parts ensure that correct

part numbers, parts description and quantity are
clearly mentioned.

Please note that the drawings and the

illustrations are for ready reference of spare parts
numbers and description only. It is not designed to
be used as an assembly or servicing reference
manual. For servicing please use "TVS JUPITER
SERVICE MANUAL".

This parts catalogue is exclusively for "TVS

MOTOR COMPANYs" Authorised Outlets.

In case of any assistance, please contact us.

TVS MOTOR COMPANY LIMITED

International Business
 INDEX

FIG. No. DESCRIPTION PAGE No. FIG. No. DESCRIPTION PAGE No.

1 CYLINDER HEAD ASSY. 06 20 REAR WHEEL ASSEMBLY 38

2 CYLINDER BLOCK & CRANKSHAFT ASSY. 08 21 TAIL LAMP REAR FENDER ASSEMBLY 39

3 CLUTCH & VARIAMATIC ASSEMBLY 10 22 SPEEDOMETER ASSEMBLY 41

4 CRANKCASE LH ASSEMBLY 12 23 FRONT & REAR PANNEL ASSEMBLY 42

5 CRANKCASE RH & MAGNETO ASSEMBLY 14 24 PANNEL SIDE LH, RH & REAR MEDGUARD ASSY. 44

6 GEAR & GEAR CASE ASSEMBLY 16 25 WIRING HARNESS & ELECTRICAL ASSEMBLY 46

7 COVER VARIATOR & KICK STARTER ASSEMBLY 17 26 TOOL KIT 47

8 CARBURETTOR ASSEMBLY 19 KIT & KIT CONTENT 48

9 AIR CLEANER ASSEMBLY 21 PAINTED PART NUMBER 51

10 SECONDARY AIR INJECTION ASSY. 22

11 MUFFLER ASSEMBLY 24

12 HANDLE BAR & CABLE ASSEMBLY 25

13 FUEL TANK & AUTO FUEL COCK ASSY. 27

14 HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY 28

15 SEAT ASSEMBLY 30

16 FRAME & FOOTREST ASSEMBLY 31

17 CENTER STAND & PROP STAND ASSEMBLY 33

18 FRONT FORK ASSEMBLY 34

19 FRONT WHEEL ASSEMBLY 36

FIG. No. 01 FIG. No. 01
CYLINDER HEAD ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 M1010540 PLUG ROCKER SHAFT 2
2 M1080520 WASHER ROCKER SHAFT 2
3 M1200050 DOMED NUT WITH FLANGE 4
4 S1010130 WASHER CYLINDER HEAD 3
5 R1011010 CAP INSPECTION HOLE 2
6 R1200490 O RING 2
7 M1200500 HEX FLANGE BOLT M6x40 6
8 —- COVER CYLINDER HEAD 1 N.S
9 S1010320 COTTER VALVE 4
10 N2011040 RETAINER VALVE SPRING 2
11 K3011260 SPRING VALVE 2
12 N4011100 SEAL VALVE STEM 2
13 M1010610 SEAT VALVE SPRING 2
14 M1010550 VALVE INTAKE 1
15 S1200270 TUBULAR DOWEL 2
16 K6010850 SPARK PLUG 1
17 R1011000 VALVE ROCKER ASSY. 2
18 S1010250 NUT TAPPET ADJUSTING 2
19 S1010240 SCREW TAPPET ADJUSTING 2
20 R10109102P CYLINDER HEAD COMP. 1 **
21 M1200780 STUD CYLINDER 4
22 M1080370 GASKET OIL PIPE UNION 1
23 R1010810 BOLT CAM CHAIN TENSIONER 1
CYLINDER HEAD ASSEMBLY
N.S - NOT SERVICE ** - REF. KIT & KIT CONTENTS

06
FIG. No. 01 FIG. No. 01
CYLINDER HEAD ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

24 M7010910 PLUG CYLINDER HEAD 1

25 0333548 STUD BOLT EXHAUST PIPE 2
26 M1010560 VALVE EXHAUST 1
27 K6010560 CAMSHAFT COMP. 1
28 M1010490 PIN SPROCKET 1
29 N5010320 SPROCKET CAMSHAFT COMP. 1
30 N5010400 WASHER SPROCKET 1
31 M1200940 BOLT SPROCKET 2
32 M7010840 C- RING CAMSHAFT 1
33 M1010360 GASKET CYLINDER HEAD 1
34 R1010850 SHAFT ROCKER ARM 2
35 M1200430 HEX FLANGE BOLT M6x55 1
35A M1200470 HEX FLANGE BOLT M6x30 1
36 8200130 PUNCHED WASHER 6.5x11x1.6 2
37 K6040620 PIPE COMP INTAKE 1
38 N2040940 O-RING 2
38A K3040180 O-RING PIPE INTAKE 1
39 K6040480 INSULATOR PAD WEGO 1
40 8200130 PUNCHED WASHER 6.5x11x1.6 2
41 0334108 NUT CYLINDER 2
42 K6040610 INSULATOR PAD 1
43 K6010500 CYLINDER HEAD ASSY. 1 N.I

CYLINDER HEAD ASSEMBLY

07
FIG. No. 02 FIG. No. 02
CYLINDER BLOCK & CRANK SHAFT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 R1011050 GASKET CYLINDER HEAD 1

2 S1200270 TUBULAR DOWEL 4

3 R1011040 CYLINDER BLOCK 1

4 K6180130 GROMMET TENSIONER ADJ 1

5 M7011370 ADJUSTER ASSY. 1

6 M1200510 HEX FLANGE BOLT M6x25 2

7 R1010930 GASKET CYLINDER 1

8 N2200340 CIRCLIP PIN PISTON 2

9 N2010690 PISTION PIN 1

10 N8020300 PISTON KIT STD 1 **

10A N8020340 PISTON KIT I O/S 1 **

10B N8020350 PISTON KIT II O/S 1 **

11 N8020310 RING SET PISTON STD 1 **

11A N8020320 RING SET PISTON I O/S 1 **

11B N8020330 RING SET PISTON II O/S 1 **

12 420702000 WOODRUFF KEY 1

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY
** - PL. REF. KIT AND KIT CONTENTS

08
FIG. No. 02 FIG. No. 02
CYLINDER BLOCK & CRANK SHAFT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
13 R1020430 PIN GEAR OIL PUMP DRIVE BEBEK 1

14 M1200770 HEX FLANGE NUT M12x1.25 1

15 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 1

16 K6080780 GEAR OIL PUMP DRIVE 1

17 F200230 OIL SEAL 1

18 K6200110 BALL BEARING 6205 25x52x15 1

19 K6020030 CRANKSHAFT ASSY. 1

20 M1200780 STUD BOLT CYL. HEAD 4

21 N3010860 CAMCHAIN 1

22 K6010540 TENSIONER CAMCHAIN 1

23 K6010550 GUIDE CAMCHAIN 1

24 S1200680 OILSEAL 30 x 40 x 7 1

25 K6180350 ENGINE ASSY. JUPITER 1 N.I

26 K6320350 CYLINDER BLOCK & PISTON KIT 1 **

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY N.I - NOT ILLUSTRATED

** - PL. REF. KIT AND KIT CONTENTS
09
FIG. No. 03 FIG. No. 03
CLUTCH & VARIAMATIC ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6070300 CLUTCH ASSY. 1

2 K6081130 SHEET MOVABLE DRIVEN FACE 1

3 K6081120 SPRING MOVABLE DRIVEN 1

4 K3200850 BALL BEARING 1

5 M1200730 CIRCLIP 3

6 K6070340 CLUTCH SHOE 3

7 K6070350 SPRING CLUTCH 3

8 K6070370 DAMPER CLUTCH SHOE 3

9 K6070330 PLATE COMP. CLUTCH DRIVE 1

10 K6070320 NUT CLUTCH 1

11 K6070310 HOUSING COMP. CLUTCH 1

12 0330328 WAVE SPRING WASHER M10 1

13 420308700 HEX NUT M10 1

14 K3200090 NEEDLE ROLLER BEARING 1

15 K6081070 FACE COMP FIXED DRIVEN ASSY. 1

16 K3082510 V-BELT DRIVE (18x215x28) 1

17 K6081080 FACE COMP. MOVABLE ASSY. 1

CLUTCH & VARIAMATIC ASSEMBLY 18 K6081110 O RING MOVABLE DRIVEN 2

10
FIG. No. 03 FIG. No. 03
CLUTCH & VARIAMATIC ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
19 K6081160 SEAL MOVABLE DRIVEN 2

20 K6081150 SPACER MOVABLE DRIVEN PIN 3

21 K6081140 PIN MOVABLE DRIVEN 3

22 K6080600 SPACER PLATE DRIVE 1

23 K6080990 O RING 15.2x 2.2 1

24 K6081170 DAMPER MOVABLE DRIVE PLATE 3

25 K6081040 PLATE MOVABLE DRIVE 1

26 K6080310 ROLLER COMP MOVABLE DRIVE 6

27 K4080050 FACE COMP MOVABLE DRIVE NEW 1

28 K6081030 SPACER MOVABLE DRIVE 17.0 1

29 K6080370 FACE COMP. FIXED DRIVE 1

30 K3081260 RATCHET NUT KICK STARTER 1

31 K6081090 COLLAR SPRING 1

32 K6081100 O-RING 38.70 2.00 1

33 K6080820 SPACER RATCHET NUT 1

34 K6081060 CVT DRIVEN ASSY. 1 N.I

CLUTCH & VARIAMATIC ASSEMBLY

N.I - NOT ILLUSTRATED

11
FIG. No. 04 FIG. No. 04
CRANKCASE LH ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 0331748 CRPH SCREW M6x16 2

2 P1200050 WAVE SPRING WASHER M6 2

3 K6060200 STARTER MOTOR 1

4 N4320740 O RING & GASKET - FLAME 1

5 K6320330 CRANKCASE KIT . LH 1

6 K3060190 BUSH BINDIX RH 11x 9 2

7 K6080870 BENDIX DRIVE NP.015 1

8 0074010 DOWEL PIN 2

9 K6080950 BRKT BENDIX MTG COMP. 1

10 0332078 CRPH SCREW M6x30 1

11 N2200450 HEX FL BOLT - M6x50 1

12 F084010 GASKET OIL DRAIN 2

13 F085230 BOLT OIL DRAIN 2

14 S1090500 SILENT BLOCK SHOCK ABSORBER 1

15 0339110 BALL BEARING 12x37x12 6301 1

CRANKCASE LH ASSEMBLY 16 420602000 BALL BEARING 12x32x10 - 6201 1

12
FIG. No. 04 FIG. No. 04
CRANKCASE LH ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
17 0332248 REC CSK HD SCR M6x20 3

18 K6030230 COVER BREATHER 1

19 K6200170 O-RING DIA 114X2 1

20 K6081020 GASKET COVER BREATHER 1

21 S1200680 OILSEAL 30 X 40 X 7 1

22 K6121720 HOOK STAND SPRING 1

23 K3090380 SILENT BLOCK BUSH 1

24 M1200780 STUD BOLT CYL HEAD 2

25 R1010700 STUD CYLINDER HEAD 2

26 N2080920 PIPE BREATHER 1

27 420464700 HEX SCREW M6x16 1

28 46170100 CABLE GUIDE REAR 1

CRANKCASE LH ASSEMBLY

13
FIG. No. 05 FIG. No. 05
CRANKCASE RH & MAGNETO ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 S1125320 HOLDER HOSE 1

2 K6180100 COVER FAN 1

3 S1201000 CRR PAN HD TAP SCR ST4.2x25 7

4 F200098 CRPH SCR M6x16 6.8 4

5 0330408 WAVE SPRING WASHER M6 7

6 0335558 PUNCHED WASHER 5.5x12.0x1.0 8

7 K6180230 BEADING RH 1

8 K3180280 FAN 1

9 M1200770 HEX FLANGE NUT M12x1.25 1

10 K3321530 ROTOR ASSEMBLY 1

11 K3060600 MAGNETO ASSEMBLY 1

12 K6180120 GROMMET PIPE INTAKE 1

13 420518700 REC.PAN HD SCREW M6X20 5

14 8200120 CRR FL PAN HEAD SCREW M5x12 2

15 K6180090 HOUSING FAN 1

16 K3321520 STATOR PLATE ASSY. 1

17 N5200270 OILSEAL 20x30x6 2

18 M1080400 O RING 1

19 K3082010 GAUGE OIL LEVEL 1

CRANKCASE RH & MAGNETO ASSEMBLY
20 K6320340 KIT CRANKCASE ASSY. RH 1

14
FIG. No. 05 FIG. No. 05
CRANKCASE RH & MAGNETO ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

21 F200230 OIL SEAL 1

22 K6180110 DEFLECTOR 1

23 K6180220 BEADING DEFLECTOR 1

24 R1010700 STUD CYLINDER HEAD 2

25 K3081750 OIL FILTER 1

26 K3200730 O RING DIA 37.5x3 1

27 K3081880 DRAIN PLUG 1

28 K3090380 SILENT BLOCK BUSH 1

29 K6030250 BUSH CENTER STAND 1

30 N5200500 HEX SCREW M6x25 2

31 N4080280 OIL PUMP ASSY 1

32 R1200180 HEX FL BOLT M6x60 [CR CASE L&R] 4

33 K3081720 PIPE INLET OIL PUMP 1

34 K6030180 COVER OIL PUMP 1

35 K6030210 O RING COVER OIL PUMP 1

36 S1010390 PIN SPROCKET 1

37 0332248 REC CSK HD SCR M6x16 6.8 ZNB 3

38 P1200150 WAVE SPRING WASHER M5 3

39 N9060320 PULSAR COIL 1

CRANKCASE RH & MAGNETO ASSEMBLY

15
FIG. No. 06 FIG. No. 06
GEAR & GEAR CASE ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 K200120 CIRCLIP 47x2 H IS:3075 1

2 K6200160 BALL BEARING 25 x 47 x 12 1

3 K6200200 OILSEAL 30 X 40 X 7 1

4 K6080460 SHAFT COMP. REAR WHEEL 1

5 N2200150 BALL BEARING 17x40x12 - 6203 1

6 0339110 BALL BEARING 12x37x12 6301 2

7 K6080450 GEAR INTERMEDIATE MC 1

8 K6080440 SHAFT INTERMEDIATE MC 1

9 420602000 BALL BEARING 1

10 T4080540 OILSEAL CLUTCH SHAFT 1

11 K3082470 SHAFT CLUTCH NEW PEP 1

12 K3081490 GASKET GEAR CASE 1

13 K6030140 GEARCASE COMP M/C 1

14 M1200470 HEX FLANGE BOLT M6x30 7

15 K1200040 BALL BEARING 1

GEAR & GEAR CASE ASSEMBLY

16
FIG. No. 07 FIG. No. 07
COVER VARIATOR & KICK STARTER ASSY.
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 0332248 REC CSK HD SCREW M6x20 6.8 4

2 K6080800 COVER FAN CVT 1

3 K6080750 GEAR COMP KICKSTARTER DRIVE 1

4 K3081320 GEAR COMP. KS IDLER 1

5 P080610 SHIM 11.2x18.5x0.5 1

6 K3081530 SPRING KICK STARTER SHAFT 1

7 K3082190 BUSH KICK STARTER SHAFT 1

8 P200270 CRPH SCREW M6x12 1

9 P1200050 WAVE SPRING WASHER M6 1

10 K6180170 COVER CVT AIR OUTLET 1

11 K60301607D COVER VERIATOR ASSY. 1

12 K3081500 SPRING KS 1

13 K3081240 GEAR KICK STATER DRIVEN 1

14 P200150 CIRCLIP 11x1 1

15 K3081950 TUBE INLET CVT 1

COVER VARIATOR & KICK STARTER ASSY. 16 K3081970 FOAM FILTER 1

17
FIG. No. 07 FIG. No. 07
COVER VARIATOR & KICK STARTER ASSY.
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

17 K3081960 HOLDER FILTER 1

18 K3082000 CLAMP TUBE INLET 1

19 K3082740 PEDAL LEVER 1

20 420701700 COTTER PIN 1

21 K60811805D KICK STARTER LEVER 1

22 420051000 SPRING WASHER 1

23 420307700 HEX NUT M7x 1 1

24 F084100 WASHER LEVER KICK STARTER 1

25 420919000 CIRCLIP 8.0 1

26 K3081590 SPRING KS LEVER 1

27 K3200380 BALL KICK LEVER 7/3 1

28 K6081390 LEVER ASSY. KICKSTARTER 1

29 K3082170 BUSH K S SUPPORT PLATE 1

30 0074010 DOWEL PIN 2

31 N2200450 HEX FLANGE BOLT M6x1x50 2

COVER VARIATOR & KICK STARTER ASSY. 32 M1200470 HEX FLANGE BOLT M6x30 5

18
FIG. No. 08 FIG. No. 08
CARBURETTOR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6040440 CARBURETTOR ASSY. 1

2 K3320270 CAP THROTTLE & STARTER 1

3 K3320250 MIXING CAP ASSY. 1

4 K3320260 GASKET (PACKING) 1

5 K6320850 SPRING HOLDER 1

6 K6320870 RING HOLDER 1

7 K6320800 E RING JET NEEDLE 1

8 K6320760 JET NEEDLE 1

9 K6320100 PISTON VALVE 1

10 K3320540 OVER FLOW & AIR VENT HOSE 2

11 K6320840 AIR ADJUSTER 1

12 K3321540 SPRING AIR ADJUSTER 1

13 K3320500 WASHER AIR ADJUSTER 1

14 K3320490 O RING AIR ADJUSTER 1

15 K6320370 ADJUSTER 1

16 K3320400 SPRING ( IDLE ADJUSTER) 1

CARBURETTOR ASSEMBLY 17 K3320300 O RING FLANGE 1

19
FIG. No. 08 FIG. No. 08
CARBURETTOR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

18 K3320330 FLOAT ASSY. 1

19 N4320400 PILOT JET 1

20 K6320770 JET HOLDER 1

21 K6320780 MAIN JET (JET) 1

22 K6320790 NEEDLE JET 1

23 K3320310 PIN FLOAT 1

24 K3320320 NEEDLE VALVE ASSY. 1

25 K6320190 GUIDE HOLDER ASSY. 1

26 K320710 O RING (PLUNGER) 1

27 K320720 SPRING (PLUNGER) 1

28 K6320390 PLUNGER 1

29 K3320360 SEAL FLOAT BODY 1

30 K3321500 FLOAT BODY ASSY. NEW 1

31 K3320530 SCREW SET FLOAT BODY 4

32 N5320400 CLIP 2

33 K320640 CAP STARTER 1

CARBURETTOR ASSEMBLY 34 N2320610 HOLDER 1

20
FIG. No. 09 FIG. No. 09

1
AIR CLEANER ASSEMBLY
REF. PART NO. OFF
20 DESCRIPTION REMARKS
2
NO. NO. DRUM BR.
3 1 K6040660 AIR CLEANER ASSY. 1
7 8
2
2 0086010 HOSE CLIP DIA 41.5 2
14
4
3 K6040710 HOSE OUT LET 1
4 —- COVER AIR 1 N.S
5 6
5 0335578 PUNCHED WASHER 2
13 7 6 M1200470 HEX FLANGE BOLT M6x30 2
11
7 7
10 7 K140820 HOSE CLIP 4
12
8 G4040330 DRAIN PIPE 1
9 K6040690 FILTER HOLDER COMP. 1
9
10 —- COVER HOLDER 1 1 N.S
11 —- COVER HOLDER 2 1 “
12 K6040770 DRAIN PIPE 1
13 K6040900 HOSE BREATHER PVC 1
14 K6040680 SEAL AIR CLEANER BOTTOM 1

15
16 15 K6040730 SEAL AIR CLEANER 1
17
16
16 M1200660 CRR PAN HEAD SCREW M6x16 6
21
17 K6040700 COVER AIR CLEANER LH 1
18 P6040110 DRAIN PIPE SHORT 1
22
19 R1140440 HOSE CLIP DIA13 mm 1
20 K6040920 RESONATOR INTAKE 1
23
21 R1040460 CLIP HOSE BREATHER 1
18
22 K6040490 HOSE CRANKCASE BREATHER 1
19
23 R1140340 HOSE CLIP DIA 1
AIR CLEANER ASSEMBLY
N.S - NOT SERVICED

21
FIG. No. 10 FIG. No. 10
SECONDARY AIR INJECTION ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6040400 HOSE AIR CUT VALVE 1

2 R1140350 HOSE CLIP DIA 7MM 3

3 0332048 CRPH SCR M5x55 6.8 2

4 N9041060 SEC AIR INJECTION VALVE 1

5 M1200660 CRPH SCREW M5x16 1

6 M1200520 HEX FLANGE BOLT M6x16 1

7 K3040620 COVER FILTER COMP. AIR INJ. 1

8 K3040640 SEAL AIR INJ. FILTER 1

9 K6040430 STICK COMP. AIR FILTER 1

10 K6040380 FOAM AIR INJECTION 1

11 K6040360 CASE FILTER AIR INJECTION 1

12 N2041150 HOSE CLIP 1

13 K3040670 HOSE AIR ENTRY 1

14 K3040650 GROMMET AIR INJECTION 1

15 K6040350 AIR FILTER ASSY. SAI 1

SECONDARY AIR INJECTION ASSEMBLY 16 N2041160 HOSE CLIP No. 2 2

22
FIG. No. 10 FIG. No. 10
SECONDARY AIR INJECTION ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
17 K3040230 HOSE AIR OUTLET 1

18 K6040320 PIPE COMP. AIR INJECTION 1

19 N8040340 O RING AIR INJECTION 1

20 0330408 WAVE SPRING WASHER M6 1

21 M1200520 HEX FLANGE BOLT M6x16 1

22 N4040560 TEE INSERT PIPE INTAKE 1

23 N8040370 HOSE CLIP VACUUM 2

24 N4040680 HOSE TEE INSERT 1

25 K6140180 HOSE VACUUM 1

26 N3160220 SPACER RC LAMP MTG 1

SECONDARY AIR INJECTION ASSEMBLY

23
FIG. No. 11 FIG. No. 11
MUFFLER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 K6050410 MUFFLER GUARD 1

2 N9200100 HEX FLANGE BOLT M6x8.0 4

3 0335578 PUNCHED WASHER 6.5x13x1 4

4 M7200070 HEX FLANGE BOLT M8x1.25x55 2

5 0330318 WAVE SPRING WASHER M8 2

6 K6050430 MUFFLER GUARD FRONT 1

7 N3200210 PUNCHED WASHER 8.2x25x2 2

8 M1050310 GASKET EXHAUST PIPE 1

9 0334548 HEX NUT M8 2

10 K6050380 MUFFLER SUB ASSY. 1

11 K6050390 MUFFLER COMP ASSY. 1

12 M1200890 U NUT M8x1.25 2

13 K6222550 CVTI LOGO GUARD 1

MUFFLER ASSEMBLY

24
FIG. No. 12 FIG. No. 12
HANDLE BAR & CABLE ASSEMBLY
4
1 REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
6
2 1 R3150060 GRIP COMP THROTTLE 1
3 7
2 0332038 CRPH SCR M5x45 1
5 3 P1200150 WAVE SPRING WASHER M5 1
41
7
38 4 K6221890 MIRROR ASSY RH 1
39
13 37
5 5 K6222160 GROMMET MIRROR LH 2
31 40 35
36 6 K6221880 MIRROR ASSY. LH 1
8
9 7 K6320910 NUT MIRROR RH 2
34
8 K6150280 HANDLE BAR COMP 1
33
9 R3150050 GRIP LH 1
30
10 K200570 U NUT 10 X 1.25 FLANGED 1
28 11 10
29
32 11 P1200180 PUNCHED WASHER A11 1
13
15
27 25 12 K6150190 CONTROL LEVER ASSY. LH 1
24 17 12
19 13 K3200420 PAN HEAD SCREW SPECIAL 2
14 14 N3320510 ASSY. SWITCH STOP LAMP 2
16 15 K6150200 BRKT LEVER LH 1
26
46 16 K3150270 CLAMP LEVER BRKT LH 1
43 18
17 K3150250 BRAKE LEVER LH 1
21 47
42 18 409047000 NYLON LOCK NUT M6X 8 2
22 22 44
23 23 19 K6170010 CABLE ASSY. FRONT BRAKE 1
45
20 20 N2110690 SPRING FRONT BRAKE CABLE 1

21 N2110680 DUST SEAL FRONT BRAKE CABLE 1

22 0254038 PIN FR.BR. LEVER - BREAK 2

HANDLE BAR & CABLE ASSEMBLY
23 0334268 NUT FR.BR. CABLE ADJ.- BREAK 2

25
FIG. No. 12 FIG. No. 12
HANDLE BAR & CABLE ASSEMBLY
4
1 REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
6
2 24 K6170180 CABLE ASSY. CHOKE 1
3 7 25 K6170190 CABLE ASSY. THROTTLE 1
5 26 8200120 CRPH TAPPING SCREW M5*12 1
41
7
38 27 K6170180 CABLE ASSY. REAR BRAKE 1
39
13 37
5 28 420302700 HEX NUT M5x8 1
31 40 35
36
29 P1200150 WAVE SPRING WASHER M5 1
8 30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1
9
34
31 K3150260 BRAKE LEVER RH 1
33
32 K3200660 HEX FLANGE BOLT M10x1.25x45 1
30 33 S1150500 BUSH ROUND 1
28 11 10 34 K3150280 CLAMP LEVER BRKT RH 1
29
32
13 35 K6150150 BRKT LEVER RH 1
15
27 25
24 17 36 420957700 PHILIPS HD SCREW M4x15 1
12
19
37 0330448 WAVE SPRING WASHER M4 1
14
38 K3150570 CASE THROTTLE UNDER 1
16 39 0254096 PIECE THROTTLE CABLE END 1
26
46 40 K6150140 CONTROL LEVER ASSY. RH 1
43 18
41 K150420 CASE THROTTLE UPPER 1
21 47
42 42 K3110690 SPRING BRAKE CABLE REAR 1
22 22 44
23 23 43 —- SCREW M3 1
45
20 44 K6150210 STOPPER PARKING BRAKE COMP. 1
45 S1200820 CIRCLIP 2.3 E CLIP 1
46 K6150250 HINGE PARKING BRAKE 1
HANDLE BAR & CABLE ASSEMBLY 47 K6150249 SPRING PARKING BRAKE 1

26
FIG. No. 13 FIG. No. 13
FUEL TANK & AUTO FUEL COCK ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 R1200380 HEX FLANGE BOLT M5x14 4

2 K6160520 FUEL SENDER UNIT 1

3 G5141700 UPPER CUP BREATHER 1

4 G5141710 LOWER CUP BREATHER 1

5 K6140300 FUEL TANK COMP. 1

6 R1200280 CRR PAN HEAD SCREW M4x20 3

7 K6140160 FUEL TANK CAP ASSY. 1

8 P1200050 WAVE SPRING WASHER M6 2

9 420011700 WASHER 6.4 2

10 420462700 HEX BOLT M6x20 2

11 R1140410 FUEL FILTER 1

12 K140820 HOSE CLIP 2

13 K6140320 HOSE FUEL TUBE 1

14 N2200500 HEX FLANGE BOLT M6x1.25 1

15 K3140060 AUTO FUEL COCK 1

16 N8040370 HOSE CLIP VACUUM 4

17 K3140240 HOSE FUEL CARBURETTOR 1

18 K3140260 SPRING VACUUM HOSE 2

19 K3140620 HOSE VACUUM 1

20 K6140290 FUEL TANK ASSY. 1

21 K6320480 COVER CAP FUEL TANK 1

FUEL TANK & AUTO FUEL COCK ASSEMBLY

27
FIG. No. 14 FIG. No. 14
HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 —- HOUSING HEAD LAMP FRONT 1 Ref. P. No. 51, 52

2 K6320430 GROMMET HEAD LAMP 2

3 K3161510 POSITION BULB HEAD LAMP 2

4 K6160480 POSION BULB WIRE ASSY. 2

5 K6321070 P CLAMP 2

6 K200300 S T SCREW 3.5x16 2

7 K6221430 HEAD LAMP ASSY. 1

8 M7160190 BULB HEAD LAMP 1

9 K6320720 SPRING CLIP + SPRING BRKT 1

10 K6320720 SCREW 2

11 N8324800 BOOT HEADLAMP HOLDER 1

12 N8324800 AIR VENT 1

13 K6320720 SPRING CLIP + SPRING BRKT 1

14 K6320420 CLIP NUT M6 1

15 0336088 PUNCHED WASHER 4.3x9x1 4

16 R1160190 SWITCH LIGHTING 1

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY

28
FIG. No. 14 FIG. No. 14
HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
17 K6221410 HOUSING HEAD LAMP REAR 1

18 R1160200 SWITCH START 1

19 K6160470 BEAM CONTROL CUM PASS SWITCH 1

20 R1200280 CRR PAN HD SCREW M4x20 4

21 R1160210 SWITCH TSL 1

22 R1160230 SWITCH HORN 1

23 M1200670 CRR PAN HEAD SCREW M6x16 2

24 0335608 PUNCHED WASHER 6.5x16x1.2 1

25 420464700 HEX SCREW M6x16 1

26 K200320 CRR PAN HEAD S TAP SCREW 4.2x16 7

27 K6321090 HEAD LAMP W/O BULB 1 N.I

28 K6321100 TSL LH W/O BULB 1 “

29 K6321110 TSL RH W/O BULB 1 “

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY

N.I - NOT ILLUSTRATED

29
FIG. No. 15 FIG. No. 15
SEAT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 K6130150 SEAT ASSEMBLY 1

2 K6130140 COVER COMP SEAT 1

3 K6130130 SEAT FOAM 1

4 K6130120 SEAT BASE 1

5 R1130090 BOLT PLATE COMP SEAT 1

6 R1130110 HEX SCREW M6 1

7 M1200900 HEX FLANGE NUT M6x1 1

8 R1130100 HINGE COMP. SEAT 1

9 K6130160 PACKING SEAT 1

10 K210800 O RING 1

11 K6130100 CUSHION SEAT REAR 2

SEAT ASSEMBLY

30
FIG. No. 16 FIG. No. 16
FRAME & FOOT REST ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 K6150270 IGNITION LOCK 1

2 K3100590 CUP BOTTOM 1

3 S1125290 RACE STEERING INNER 1

4 0332238 REC CSK HD SCREW M6x12 2

5 N3200190 HEX FL. BOLT M6x30 2

6 P1200050 WAVE SPRING WASHER M6 2

7 K6122300 BUSH FOOTREST 2

8 0335605 PUNCHED WASHER 2

9 K6122650 PILLION FOOTREST RH 1

10 3030515 SPRING KS LEVER 2

11 0339204 BALL KICK STARTER 2

12 K6122760 FRAME COMP. 1

13 K6210100 REAR LATCH ASSY. 1

14 0335558 PUNCHED WASHER 5.5x12x1.0 2

15 0331708 CRPH SCREW M5X12 2

16 U2200010 HEX FL. BOLT M8x30 4

17 K6221600 PILLION HANDLE COMP. 1

18 420496700 HEX BOLT M10x40 1

19 0330328 WAVE SPRING WASHER M10 1

FRAME & FOOT REST ASSEMBLY 20 K6122660 PILLION FOOTREST LH 1

31
FIG. No. 16 FIG. No. 16
FRAME & FOOT REST ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

21 K6121480 FOOTREST ASSY PILLION 1

22 N9200030 HEX FL . BOLT M845 2

23 K3122840 COTTER PIN FOOTREST FOLDABLE 1

24 K3122830 PIN FOOTREST FOLDABLE 1

25 K3122800 SPRING FOOTREST FOLDABLE 1

26 K3122850 COTTOR PIN FOOTREST FOLDABLE 1

27 K3123140 PAD FOOTREST FOLDABLE 1

28 K6121490 FOOTREST COMP. PILLION 1

29 K3122820 PIN FOOTREST FOLDABLE 1

30 N5111200 AXLE 10x221.5 1

31 K6090640 SHOCK ABSORBER 1

32 K6200060 HEX BOLT M10x1.5x250 1

33 0330328 WAVE SPRING WASHER M10 1

34 K200160 HEX NUT M10 1

35 K6090530 TOGGLE LINK ASSY. 1

36 K6090680 SILENT BLOCK 2

37 K6090590 SPACER ASSY. TOGGLE LINK 1

38 K6090510 BUMP STOPPER TOGGLE LINK 1

39 0330318 WAVE SPRING WASHER M8 2

FRAME & FOOT REST ASSEMBLY 40 0335528 PUNCHED WASHER 10.5x18x1.6 2

32
FIG. No. 17 FIG. No. 17
CENTER STAND & PROP STAND ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 K6121040 CENTER STAND ASSY 1

2 N8110710 SPLIT PIN 3

3 K6200080 CLEVIS PIN CENTER STAND 2

4 K6121470 CENTER STAND COMP 1

5 S1125310 CUSHION 1

6 K3124270 LEVER COMP. CENTER STAND 1

7 K3122140 SPRING CENTER STAND 1

8 0334548 HEX NUT M8 1

9 K6121090 PROP STAND COMP. 1

10 N9200010 HEX BOLT M8 x 1.25 x 30 1

11 N8121890 SPRING PROP STAND 1

12 K6320450 PROP STAND KIT 1

13 K6170090 CABLE GUIDE FRONT 1

CENTER STAND & PROP STAND ASSEMBLY

33
FIG. No. 18 FIG. No. 18

16
FRONT FORK ASSEMBLY
15
17 REF. PART NO. OFF
DESCRIPTION REMARKS
7 NO. NO. DRUM BR.
18
1 23 1 K6101000 LEG ASSY. RH FRONT FORK 1
8 22
9 19
2 K6100880 INNER TUBE 2
10 20
21 3 U1100120 PIECE OIL LOWER 2
11 24 25 26
4 K6101010 OUTER TUBE RH 1
2
28
5 N8101220 PACKING 2

12 6 N8101230 HEX ALEN BOLT 2

28 27

13 7 K6100960 NUT FRONT FORK 2

33
29 8 N3102410 SEAL DUST FRONT FORK 2
3

14 9 N3100290 SNAP RING 2

30 10 N3102420 OIL SEAL 1

4

11 K6100900 SPRING - 1 2
32
12 N3100330 RING DAMPER PISTON 2
31
5 13 K6100870 CYLINDER FORK 2

6 14 K6320560 REBOUND SPRING 2

24 26
15 410058700 LOCK NUT STEERING 1
25
16 K3100830 WASHER STEERING STEM 1

FRONT FORK ASSEMBLY 17 K3100800 ARRESTER STEERING STEM 1

34
FIG. No. 18 FIG. No. 18

16
FRONT FORK ASSEMBLY
15
17 REF. PART NO. OFF
DESCRIPTION REMARKS
7 NO. NO. DRUM BR.
18
1 23 18 M7101170 DUST SEAL 1
8 22
9 19 19 420404000 STEERING BALL 22
10 20
20 K3200450 BALL CAGE COMP. LOWER 1
21
11 24 25 26
21 K3100600 CONE BOTTOM 1
2
28
22 K3101080 CONE TOP 1

12 23 K6100890 LOWER BRKT COMP. 1

28 27

24 0335578 PUNCHED WASHER 6.5x13x1 2

13
33
29 25 P1200050 WAVE SPRING WASHER 2
3

14 26 420464700 HEX SCREW M6x16 2

30 27 K6170140 CABLE GUIDE FRONT TOP 1

4
28 R1200160 HEX BOLT M10x1.25x40 4
32
29 N3200220 HEX FLANGE BOLT M6x1.25x16 4
31
5 30 K6100990 LEG ASSY. LH FRONT FORK 1

6 31 K6101020 OUTER TUBE LH 1

24 26 32 K6170130 CABLE GUIDE FRONT LH 1

25
33 K6100980 FRONT FORK ASSY. 1

FRONT FORK ASSEMBLY

35
FIG. No. 19 FIG. No. 19
FRONT WHEEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 2

3 K6110830 SPACER COMP FRONT AXLE 1

4 K3200770 BALL BEARING 6201 2

5 K6111170 WHEEL ASSY. FRONT 1

6 K6111160 TYRE 90/90-12 1

7 K4110140 VALVE TUBE 1

8 K61108705D ALLOY WHEEL FRONT 1.85*12 1

9 K6110730 SPACER COMP. FRONT HUB 1

10 K6110920 SEAL BRAKE PANEL 2 1

11 K6110490 GEAR SPEEDO 1

12 N5110790 WASHER SPEEDOMETER GEAR THR 1

13 K61110605D PANEL SUB ASSY. FRONT BRAKE 1

14 K6320590 SHOE SET BRAKE 130 DIA 1

15 N2110130 CAM BRAKE 1

16 K61110505D PANEL COMP. FRONT BRAKE 1

FRONT WHEEL ASSEMBLY 17 N3110120 SHIM 5.7x10x0.4 OILED 1

36
FIG. No. 19 FIG. No. 19
FRONT WHEEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 2

3 K6110830 SPACER COMP FRONT AXLE 1

4 K3200770 BALL BEARING 6201 2

5 K6111170 WHEEL ASSY. FRONT 1

6 K6111160 TYRE 90/90-12 1

7 K4110140 VALVE TUBE 1

8 K61108705D ALLOY WHEEL FRONT 1.85*12 1

9 K6110730 SPACER COMP. FRONT HUB 1

10 K6110920 SEAL BRAKE PANEL 2 1

11 K6110490 GEAR SPEEDO 1

12 N5110790 WASHER SPEEDOMETER GEAR THR 1

13 K61110605D PANEL SUB ASSY. FRONT BRAKE 1

14 K6320590 SHOE SET BRAKE 130 DIA 1

FRONT WHEEL ASSEMBLY

37
FIG. No. 20 FIG. No. 20
REAR WHEEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 S1200910 FLANGE U NUT M16x1.5 1

2 S1111430 PUNCHED WASHER A6.6 1

3 K6111160 TYRE 90/90-12 1

4 K6111190 WHEEL ASSY. REAR 1

5 K4110140 VALVE TUBE 1

6 K61108805D ALLOY WHEEL REAR 2.15*12 1

7 1110020 SHOE SET BRAKE 130 DIA 1

8 K6110840 BRAKE CAM REAR NP.015 1

9 0178030 O RING BRAKE CAM 1

10 3230515 SPRING BRAKE SHOE 2

11 0331248 HEX BOLT M6x1.0x33 4.8 1

12 K6110800 LEVER COMP. BRAKE REAR 1

13 420001700 PUNCHED WASHER16.5x33.2x3.15 1

REAR WHEEL ASSEMBLY

38
FIG. No. 21 FIG. No. 21
TAIL LAMP & REAR FENDER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.

1 —- TAIL COVER CENTER 1 Ref. P. No. 51, 52

2 0332275 CRR PAN HEAD SCREW 2

3 K200320 CRR PAN HD TAPPING SCREW 2

4 K6220620 RETAINER CLIP 2

5 K6221460 TAIL LAMP ASSY. 1

6 0332275 CRPH SCREW M6x20 6.8 2

7 N8122610 CUP WASHER 4

8 N3120130 GROMMET 6

9 M1200820 CRPH SCREW M6x20 6.8 2

10 K3160450 BULB TSL AMBER 2

11 K6321080 CORD SET TSL REAR 1

12 —- NPL WIRE ASSY. 1

13 —- BULB NPL 1

14 K6221590 FENDER REAR 1

15 N4221270 RUBBER TOOL BOX 1

TAIL LAMP & REAR FENDER ASSEMBLY 16 M7160120 REFLEX REFLECTOR 1

39
FIG. No. 21 FIG. No. 21
TAIL LAMP & REAR FENDER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
17 —- COVER BOTTOM TAIL CENTER 1 Ref. P. No. 51, 52

18 N3200220 HEX FLANGE BOLT M6x1.25x16 2

19 K3200840 RETAINER CLIP NUT M6 2

20 0332275 CRR PAN HEAD SCREW 2

21 D127420 LICENSE PLATE PAINTED 1

22 P1200050 WAVE SPRING WASHER M6 2

23 P1200060 HEX NUT M6 ZNG 2

24 0330408 WAVE SPRING WASHER M6 2

25 0334560 HEX NUT M5 1

26 0335558 PUNCHED WASHER 5.5x12x1 1

TAIL LAMP & REAR FENDER ASSEMBLY

40
FIG. No. 22 FIG. No. 22
SPEEDOMETER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
1 NO. NO. DRUM BR.

1 K6221420 SPEEDOMETER ASSY 1

2
2 K6221950 TOP COVER SPEEDO METER 1

3 —- SPEEDO COVER DIAL 1

4 K6170120 SPEEDO CABLE ASSY. 1

3 5 N5320860 BULB 12V 1.7W 5

6 K6160530 CORD SET SPEEDOMETER 1

7 K6320880 INNER SPEEDO CABLE 1

7 8 K3110700 O RING SPEEDO 1

4

6
8

SPEEDOMETER ASSEMBLY

41
FIG. No. 23 FIG. No. 23
FRONT & REAR PANEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 N8200220 CRR PAN HD TAP SCREW ST4.2x16 1

2 N3211120 LICENCE PLATE FRONT 1

3 420462700 HEX SCREW 2

4 K6221110 BRKT LICENCE PLATE FRONT 1

5 K6221450 TURN SIGNAL LAMP ASSY FR R 1

6 K6321110 TURN SIGNAL LAMP FR RH W/O BULB 1

7 K3160450 BULB TSL AMBER 2

8 K6160500 CORD SET TSL FRONT RH 1

9 K6160490 CORD SET TSL FRONT LH 1

10 —- PANEL FRONT 1 Ref. P. No. 51, 52

11 7130020 NUT SEAT TAIL COVER CENTRE 8

12 N3200340 CRR FL. PAN HD TAP SCRST4.2x13 18

13 K3220870 RETAINER HINGE PEP+ REF 1

14 K6221500 PANEL REAR 1

15 K6222180 GROMMET, DASHBOARD 1

16 —- PIN BAG HOOK 1

FRONT & REAR PANEL ASSEMBLY 17 K3220860 BAG HOOK WITH PIN 1

42
FIG. No. 23 FIG. No. 23
FRONT & REAR PANEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
18 N3200220 HEX FL BOLT M6x16 ZNG 1

19 K6221790 GRILL PANEL FRONT 1

20 —- PANEL FR BOTTOM UNPAINTED BLACK 1 Ref. P. No. 51, 52

21 K6221440 TURN SIGNAL LAMP ASSY FR LH 1

22 K6321100 TURN SIGNAL LAMP FR LH W/O BULB 1

23 —- FRONT FENDER 1 Ref. P. No. 51, 52

24 0331748 CRR PAN HEAD SCREW 1

25 K6222230 MUD FLAP 1

26 K6222000 FENDER FRONT REAR 1

27 N3200220 HEX FLANGE BOLT M6x1.25x16 4

28 N8200060 HEX FLANGE BOLT M6x40 2

FRONT & REAR PANEL ASSEMBLY

43
FIG. No. 24 FIG. No. 24
SIDE PANEL LH, RH & REAR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6221940 COVER FUEL TANK 1

1 K6221940 COVER FUEL TANK 1

2 P200270 CRPH SCR M6x12 6.8 2

3 K6221810 UTILITY BOX 1

4 N3200210 PUNCHED WASHER 8.2x25.0x2 4

5 K200320 CRR PAN HEAD TAP SCREW 4.2x16 4

6 0331748 CRPH SCREW M6x16 6.8 3

7 P3200010 CRPH SCREW M6x12 6.8 2

8 U2200010 HEX FLANGED BOLT M8x27 2

9 —- SIDE PANEL LH 1 REF. P. No. 51, 52

10 N8220400 CUSHION FUEL TANK 2

11 —- COVER FRONT RH 1

11A K6222280 COVER FRONT ASSY. RH 1

12 N3200340 CRR FL PAN HD TAP SCREW 4.2x13 16

13 —- SIDE TRIM FLOOR L H 1 REF. P. No. 51, 52

14 K3200840 RETAINER CLIP NUT M6 2

15 K6222170 BAGHOOK 1

16 K6221580 COVER FRONT 1

17 K3200320 CRR PAN HD TAP SCREW 4.2x16 1

18 K6220870 LID UTILITY BOX 1

19 0332275 SCREW - CRPH M6x16 6.8 7

20 K6210140 SEAT LOCK ASSY. 1

SIDE PANEL LH, RH & REAR ASSEMBLY
21 —- SIDE PANEL RH 1 REF. P. No. 51, 52

44
FIG. No. 24 FIG. No. 24
SIDE PANEL LH, RH & REAR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
22 P1200070 HEX SCREW M6x16 2

23 —- COVER REAR TOP RH 1 REF. P. No. 51, 52

24 —- SIDE TRIM FLOOR RH 1

25 K3200860 CRR PAN HEAD SCREW M6X30 2

26 K3200840 RETAINER CLIP NUT M6 2

27 M1200530 HEX FLANGE BOLT M6x20 6

28 N5200430 PUNCHED WASHER 8.5x16.0x1.2 4

29 K6221510 FLOOR BOARD 1

30 7130020 NUT SEAT TAIL COVER CENTER 2

31 —- COVER FRONT LH 1

31A K6222270 COVER FRONT ASSY. LH 1

32 —- COVER REAR TOP LH 1

33 K6220260 COVER BOTTOM FLOOR - WEGO 1

34 K6150360 CAM SEAT LOCK 1

35 K6170160 CABLE SEAT LOCK 1

36 K6170150 CABLE FUEL TANK 1

37 K6222240 BRKT SIDE PANEL LH 1

38 K6222250 BRKT SIDE PANEL RH 1

39 M1200520 HEX FLANGE BOLT M6x30 1

40 M1121060 CUP WASHER 1

41 K6220130 MUDGUARD REAR 1

42 M1200470 HEX FLANGE BOLT M8x45 1

SIDE PANEL LH, RH & REAR ASSEMBLY

45
FIG. No. 25 FIG. No. 25
WIRING HARNESS & ELECTRICAL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6060240 CORD SET MOTOR 1
2 K6160440 CORD SET SWITCHES 1
3 M1160600 FUSE 10AMPS 1
4 N9160380 ELECTRONIC FLASHER UNIT 1
5 R2160100 STARTER RELAY ASSY 1
6 K6160430 WIRING HARNESS 1
7 K3160270 HORN ASSY. 1
8 0332068 CRPH SCREW M6x12 6.8 1
9 P1200050 WAVE SPRING WASHER M6 2
10 K3060590 REGULATOR CUM RECTIFIER 1
11 K6060360 TCI UNIT 1
12 K6160510 CORD SET STARTER RELAY 1
13 0332275 SCREW CRPH M6x16 1
14 K6210480 LOCK SET 1
15 K6122670 BATTERY HOLDER COMP. 1
16 N3160060 BAND BATTERY 1
17 R3160090 BOOT STARTER RELAY 1
18 K06012000 BATTERY (CHARGED) 1
19 K3160990 MOBILE CHARGER PORT 1
20 K6060120 IGNITION COIL 1
21 R1060200 SEAL HT CORD 1
22 N8060170 SUPPRESSOR CAP ASSY. 1
23 K6320470 SEAL SPARK PLUG 1
24 K3160190 BEEPER 1
WIRING HARNESS & ELECTRICAL ASSEMBLY 25 K6321060 KIT IGNITION SWITCH BASE 1

46
FIG. No. 26 FIG. No. 26
TOOL KIT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION REMARKS
NO. NO. DRUM BR.
1 K6210090 TOOL KIT NP.015 1

2 —- TOOL BAG 1

3 —- BIT (+) ( - ) 1

4 —- GRIP DRIVER 1

5 —- BOX SPANNER 1

6 —- SPANNER DIA 10x12 1

7 —- TOMMY BAR 1

8 —- RING SPANNER 1

9 —- HANDLE RING SPANNER 1

TOOL KIT ASSEMBLY

47
 TVS JUPITER KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 K6020120 PISTON DIA 53.5 1

2 R1020320 RING PISTON TOP 1

1 N8020300 PISTON KIT STD JUPITER 3 R1020330 RING 2ND PISTON 1

4 R1020340 3 PIECE OIL RING 1

5 N2010690 PIN PISTON 1

6 N2200340 CIRCLIP PISTON PIN 2

1 K6320020 PISTON Ist O/S 1

2 R1320090 RING PISTON TOP I O/S 0.25 1

2 N8020340 PISTON KIT I O/S JUPITER 3 R1320110 RING PISTON 2nd O/S 0.25 1

4 R1320130 33 PIECE OIL RING O/S 0.25 1

5 N2010690 PIN PISTON 1

6 N2200340 CIRCLIP PISTON PIN 2

1 K6320030 PISTON 2nd O/S 1

2 R1320100 RING PISTON TOP O/S 0.50 1

3 N8020350 PISTON KIT II O/S JUPITER 3 R1320120 RING PISTON 2nd O/S 0.50 1

4 R1320140 3 PIECE OIL RING O/S 0.50 1

5 N2010690 PIN PISTON 1

6 N2200340 CIRCLIP PISTON PIN 2

1 R1020320 RING PISTON TOP 1

2 R1020330 RING 2ND PISTON 1

4 N8020310 RING SET PISTON STD JUPITER
3 R1020340 3 PIECE OIL RING 1

1 R1320090 RING PISTON TOP I O/S 0.25 1

5 N8020320 RING SET PISTON I O/S JUPITER 2 R1320110 RING PISTON 2nd O/S 0.25 1

3 R1320130 3 PIECE OIL RING O/S 0.25 1

1 R1320100 RING PISTON TOP O/S 0.50 1

6 N8020330 RING SET PISTON II O/S JUPITER 2 R1320120 RING PISTON 2nd O/S 0.50 1

3 R1320140 3 PIECE OIL RING O/S 0.50 1

48
 TVS JUPITER KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 R1011040 CYLINDER BLOCK 1

2 R1011050 GASKET CYL HEAD 1

3 R1010930 GASKET CYLINDER 1

4 K6020120 PISTON DIA 53.5 1

7 K6320350 CYLINDER BLOCK & PISTON KIT JUPITER 5 R1020320 RING PISTON TOP 1

6 R1020330 RING 2ND PISTON 1

7 R1020340 3 PIECE OIL RING 1

8 N2010690 PIN PISTON 1

9 N2200340 CIRCLIP PISTON PIN 2

1 K6030100 CRANKCASE LH 1

2 N2080920 PIPE BREATHER 1

3 F085230 BOLT OIL DRAIN 2

4 F084010 GASKET OIL DRAIN 2

5 K3090380 SILENT BLOCK BUSH 1

8 K6320330 CRANKCASEASSEMBLY KIT LH JUPITER
6 S1090500 SILENT BLOC SHOCK ABSORBER 1

7 K3081750 OIL FILTER 1

8 K3200730 O RING DRAIN PLUG 1

9 K3081880 DRAIN PLUG 1

10 K6200160 BALL BEARING 25 x 47 x 12 2RS1 1

11 K200120 CIRCLIP 47x2 H IS:3075 INT (TSDS-0411) 1

1 K6030120 CRANKCASE RH 1
9 K6320340 CRANKCASEASSEMBLY KIT RH JUPITER
2 K3090380 SILENT BLOCK BUSH 3

1 R1010910 HEAD COMP CYLINDER N27 1

2 R1010950 COVER CYLINDER HEAD 1

3 M1010040 SEAT INTAKE VALVE 1

10 K6320460 COVER & CYLINDER HEAD COMP KIT JUPITER
4 M1010050 SEAT EXHAUST VALVE 1

5 M1010060 GUIDE VALVE 2

6 S1010540 RING.SNAP VALVE GUIDE 2

49
 TVS JUPITER KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 K6070300 CLUTCH ASSY 1

2 K6081070 FACE FIXED DRIVEN ASSY 1

3 K6081080 FACE MOVABLE DRIVEN ASSY 1

4 K6081140 PIN, MOVABLE DRIVEN . 3

5 K6081150 SPACER, PIN MOVABLE DRIVEN 3

11 K6081060 CVT DRIVEN ASSY JUPITER
6 K6081120 SPRING MOVABLE DRIVEN . 1

7 K6081130 SHEET MOVABLE DRIVEN . 1

8 K6081090 COLLAR SPRING 1

9 K6070320 NUT CLUTCH SHOE . 1

10 K6081160 OIL SEAL MOVABLE DRIVEN 2

11 K6081110 O-RING MOVABLE DRIVEN . 1

12 K6081100 O-RING 38.70 2.00 1

1 K3100600 CONE BOTTOM 1

2 K3200450 BALL DIA 6.35 18

3 K3100530 CONE TOP 1

4 420404000 3/16 BALLS 22

12 K6320440 STEERING CONE KIT JUPITER
5 K3100800 ARRESTOR STEERING STEM 1

6 M7101170 DUST SEAL STEERING UPPER 1

7 K3100830 WASHER STEERING STEM 1

8 410058700 STEERING LOCK NUT 1

1 K6121090 PROP STAND COMP 1

2 N8121890 SPRING PROPSTAND 1

13 K6320450 KIT PROP STAND JUPITER
3 0334548 HEX NUT M8 8 ZNB 1

4 N9200010 HEX BOLT M8 x 1.25 x 30 1

1 420919000 CIRCLIP 8.0 1

2 F084100 WASHER KICKSTARTER LEVER 1

14 K6081390 PEDAL ASSY KICK STARTER KIT JUPITER 3 K3200380 BALL KICK STARTER 7/32 1

4 K3081590 SPRING K S LEVER 1

5 K3081690 PEDALLEVER MACHINING 1

50
REVISION 01 / JAN 2014 (REPRINT OF THIS CATALOGUE IN ANY FORM IS PROHIBITED)