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Today’s world requires speed in each and every field. Hence rapidness and quick working is the
most important. Now a days for achieving rapidness, various machines and the equipments are
manufactured by the man.
(Before) (After)
APPLICATION & ADVANTAGES
• Application:-
1. Finishing: Surface Roughness, removal of micro burrs, cosmetic finishing, polishing
2. Deburring: radiusing, burr removal, edge breaking
3. Stock Removal: High stock removal, cleaning (e.g. of corrosion), eliminating mill or tool marks,
dimensioning
• Advantages:-
1. The machine is compact in size and handy to operate.
2. Maintenance is less.
3. It can be used on any place of small grinding application.
4. By varying the pulley diameter, the speed of the abrasive belt to be changed.
MAINTENANCE
• Maintenance for belt:-
Manually turn the belt in its track and examine it, if you find any cracks or areas with extreme wear.
• Maintenance for Roller:-
The sides of each roller should line up with each other.
• Maintenance for Body:-
Vaccum and give your sander a good once over with the vacuum.
(Motor)
LIST OF MATERIAL
3. Frame M.S 1
4. Bearing 204 2
5. Shaft M.S ø 20 2
1/3
W1 = 10 k, W2 = 30 kg, N = 360 rpm (97.2x 106 x 103) + (10.8x 106 x 303)
C = ---------------------------------------------
Therefore no. of revolution during 90% of time, 106
L1 = 0.9 x360 x 60 x 5000 ⸫ L1 = 97.2 x 106 min C = [ 2160000 + 15360000]1/3
Number of revolutions during 10% of time C = [78000]1/3
L2 = 0.1 x 360 x 60 x 5000 ⸫ L2 = 10.8 x 106 min. C = 50.8 kgf. ⸫1kgf= 9.8 newton [N]
1/3
L1W13 + L2W23 C =497.84 N
C = ---------------------
106 ⸫For static load 50.8 kgf bearing SKF 6203 is suitable
Design of Bolt:
Let us check the strength: -
Also, initial tension in the bolt when belt is fully tightened.
P =30 kg = 300 N is the value of force applied by hand
Also, P = Π /4 dc2x ft
300 x 4
ft = ------------------------------ = 3.76 N / mm2
3.14 x (12 x 0.84)2
the calculated ft is less than the maximum ft hence our design is safe.
CONCLUSION
The project “Fabrication of Multi-Purpose Abrasive Belt Grinder” is that designed and erected.
The design and erection of this machine involved a great deal of effort to make the project successful
and useful.
We conclude that project on “Fabrication of Multi-Purpose Abrasive Belt Grinder” that it will be
very useful in laboratory of our college for
‘I-scheme’ students in their MEM lab (Mechanical Engineering Material).
LITERATURE REVIEW
1. Li Xue, Fazel Naghdy, C. cook…………………………………………………………….(2003)
2. Z. Shi, S. Malkin.…………………………………………………………………………..(2006)
3. Sudiarso, J. Atkinson…………………………………………………………………….....(2008)
4. Akram Saad, Robert Bauer, Andrew Warkentin……………………………………............(2010)
5. Ujjawal Mayank Srivastava………………………………………………………………...(2013)
6. Wei-Chin Lin, Shih-Fu Ou, Chao-Sung Lin, Yung-Ning Pan, Chingg-Jui Shih…………...(2013)
7. A. Daneshi, N. Jandaghi, T. Tawakoli……………………………………………………...(2014)
8. Manoj Kumar Sinha, Dinesh Setti, Sudarsan Ghosh, P Venkateswara Rao………………..(2014)
9. Vitor Meira Bilha, Paulo Andre De, Camargo Beltrao, Giuseppe Pintaude,
Victor Beltrao, Claudia Tania Picinin..……….................................................................….(2015)
10. Dadaso. D. Mohite, S.M. Jadhav…………………………………………………………...(2016)