JOB HAZARD ANALYSIS

PT TECHNIC (M) SDN. BHD.

HOW TO USE THIS FORM : Installation/Facility UREA

1) Crew performing task reviews ALL generic JHA considerations. Location Pipe trench
2) Review previous JHA update(s) for useful information which will help this task. Associated Work Permit Type HW
3) Create new JHA update with generic form and ALL considerations for this task. Associated Work Permit Number -
4) Carry out task as per plan. If any conditions change ---STOP & RE-ASSESS. Electrical Isolation Certificate Number -
5) File JHA update for future reference. Physical Isolation Certificate Number -
WORK ACTIVITY FITTING AND WELDING WORK
OF PIPE AND PIPE
HOT WORK SUPPORT ON UREA PIPE TRENCH.
JHA Cross-Reference Number

Job Description of Potential Potential Recovery

L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
.
a. Unauthorized a. PTW to be
and incompetent display at
a. Failure will 1.1 Applicant, authorizing, approval signatories
personnel to do work site.
cause be familiar with the job.
work. b. Method
1. damage to 2 3 6 1.2 Competent personnel to perform the task 2 2 4 Tolerable
Prepare PTW b. Unorganized and statement of
equipment being identified.
unplanned work work to be
and 1.3 Ensure PTW are applied and valid prior to
will expose approved
personnel. work.
personnel to before
hazard. commencing
of work.
2.1 Toolbox meeting to be conducted prior start a. Ensure the
a. Obstruction. of work. access way
b. Collision with 2.2 Ensure vehicle and equipment are certified to area is
Mobilization of Personnel with sticker from consortium. accessible
a. Personal Injury
equipment and and 2.3 Driver to observe speed limits. for the prior
b. Damage to
2. piping material equipment. 2 2 4 2.4 Park vehicle at designated location. mobilization. 1 2 2
equipment.
to installation c. Lost control 2.5 Neat and proper arrangement of equipment. b. Remove any
Acceptable
area. of vehicle 2.6 Moved cylinders via carriage and valve must objects
due to poor be shut while transporting. obstructing
accessibility. 2.7 Personnel to be vigilant and alert during the path (if
driving. applicable)

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
Job Description of Potential Potential Recovery
L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
3.1 Make sure work area and access way is free
from obstruction.
3.2 To do use mechanical aid to lift heavy tools a. All trip
a. Manual lifting
and materials. hazard to be
of heavy
3.3 Do not manually lift heavy object alone, use eliminate or
object.
Manual handling b. Long hours of buddy to lift. to be clearly
a. Back ache /
3. of equipment 2 2 4 3.4 Use suitable and correct PPE (Hand glove) marked with 1 2 2
repetition injury /Slip disc
and materials. 3.5 Personnel to be vigilant and alert during signage.
movement. b. Slip and trip
work. b. To cascade
c. Protruding
3.6 Walk on even ground or path. JSA to all
Hazard.
3.7 Vision of sight must not be blocked by carried worker
d. Pinch point
materials. during TBM.
3.8 Do not walk on wet and slippery surface
while carrying materials.
4.1 Regular inspection of hose, connection and
leak test to be done prior to start working.
Fitting of a. Cylinder under 4.2 All cylinders bottle to be positioned upright a. All
welding cable, pressure and secured. flammable,
a. Personnel
hose b. Spark and 4.3 Wear welding face shield and glove. combustible
Injured
connection, flame 4.4 Ensure cable, joint and gauge meter in good materials are
b. Fire and
4. cutting torch, c. Electric shock 2 2 4 condition prior start. removed 1 2 2
explosion
grinding, d. Defective 4.5 Welding machine to be a securely earth. prior to
c. Gas leaking out
gouging welding 4.6 All electrodes holder to be insulated. working.
d. Fire and Acceptable
equipment and equipment. 4.7 Welding machine to be a securely earthed. b. Fire
explosion
hand tools. 4.8 All cylinders regulator to be shut during break extinguisher
hours. is in place.
4.9 Welding equipment to be checked and
inspected for safe use.
a. All
flammable,
combustible
5.1 Provide proper access inside pipe trench. materials are
Entering Pipe a. Slip and fall
5. a. Personnel 1 2 2 5.2 Hard barricade all around pipe trench. removed 1 1 1
trench inside pipe
injured 5.3 Only authorized personnel to enter pipe prior to
trench.
trench. working.
b. Fire
extinguisher
is in place.

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
Job Description of Potential Potential Recovery
L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
a. Engine must
be stopped
a. Cylinder a. Personal injury
once gas
under b. Fire explosion.
break is
pressure. c. Gas leaking out. 6.1 Wear welding face shield and glove
detected.
b. Hoses d. Health hazards 6.2 Ensure area is well ventilated
b. Fire
rupture (inhalation) 6.3 Use correct classification of PPE
extinguisher
c. Spark and e. Body scald 6.4 Used qualified welder.
and fire
Commencing of flame. f. Body injury. 6.5 Install fire blanket as barrier to avoid spark
watcher
welding, cutting d. Exposure to g. Pinching. and flame contact with personnel working
standby at
and grinding toxic fume. h. Personal injury, below scaffold
6. 2 2 4 welding 1 2 2 Acceptable
work for piping e. Hot surface. i. Falling from 6.6 Use correct PPE
area.
and pipe support f. Excessive height 6.7 Cordon off the working area.
c. All personnel
inside trench. overheating. j. Expose to illness 6.8 Certified and validated scaffold.
to familiarize
g. Sharp cutting risk for long 6.9 Display proper warning signage
work site
blades. hours exposure 6.10 To provide ventilation / air blower at trench
assemble
h. Exposure to of mineral dust. depth more than 1.5 meter.
point.
Biological k. Expose to
d. First aid and
and dust poisonous critter
first aider.
hazard. and insect bite.
e. Activate
ERP.
7.1 Remove all materials from access way.
7.2 Wear hand gloves. a. All personnel
a. Polluted area
7.3 Cleaning up all oil spills. to familiarize
b. Tripping
a. Fall and Slip 7.4 Barricade work area. work site
hazard due
b. Protruding 7.5 Do not leave equipment’s, uninstalled assemble
to material
7. Housekeeping hazard. 1 2 2 materials and residue of materials in working point. 1 2 2 Acceptable
and
c. Minor injury. platform. b. First aid and
equipment
7.6 Arrange all materials neatly. first aider.
on working
7.7 Area cleaning before and after work. c. Activate
platform.
7.8 Wear proper PPE. ERP.

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
JHA Number: PTTM-HW-1/5 TASK SAFETY MANAGEMENT OUTLINE Date This JHA Created : 23.10.2013

Date JHA Last Revised : 24.5.2014

WORK ACTIVITY EQUIPMENT
Type of Equipment Manufacturer Tag. No. Precise Work Site
Chain Block As per attach list As per attach list Urea Pipe Trench
Welding machine Airman AIT+ELEC 001 Urea Pipe Trench
Welding machine Airman AIT+ELEC 002 Urea Pipe Trench
Grinder OKATZ AIT 1323 / AIT 1324 Urea Pipe Trench
Acetylene gas x 2 unit - - Urea Pipe Trench
Oxygen Gas x 2 unit - - Urea Pipe Trench
WORK ACTIVITY PARTICIPANTS THIS JHA CREATED BY
Performed
Name Discipline Position Name Discipline/Position Sign
Job Before?
Tham Chew Toong Construction Supervisor Yes Azmi Fauzi Safety / HSEM
Hoo Chee Onn Construction Foreman Yes Mohd Azril Azli Engineering / PE
William A/K Jamili Construction Fitter Yes
Sodrie Bin Said Construction Welder Yes
Jasmil Bin Arif Construction Welder Yes
Boniface A/K Unang Construction Semi skill Yes
Rehim Bin Gaiber Construction Semi skill Yes
JHA SUBMITTED BY SUBCONTRACTOR JHA REVIEW BY CONSORTIUM ENDORSED BY
WORK LEADER HSE DEPT. HSE DEPT. RECEIVING AUTHORITY APPROVING AUTHORITY
Name :- Tham Chew Tong Name :- Azmi Fauzi Name :- Name :- Name :-
Signature :- Signature :- Signature :- Signature :- Signature :-

Date :- Date :- Date :- Date :- Date :-

Time :- Time :- Time :- Time :- Time :-

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