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VESTA-1000+
Software Optimized
Vertical Machining Center
HS-M299-R2.1-20180207
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HS-M299-R1.0-20170427
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1. Product Overview
550 mm Y-axis Vertical Machining Center for Enhanced Productivity and Work Convenience
• VESTA-1000+provides high efficiency and satisfactory result with its highly-strengthened productivity and better
user friendliness
• It is equipped with Hwacheon’s proprietary technologies such as productivity enhancement software (HECC,
HTLD and OPTIMA) and precision enhancement software (HTDC and HAI) and provides differentiated quality
different from existing machining center for parts.
• Installation area size has been minimized relative to the size of other tools of the same class for more efficient
usage of space in customer’s factory
Upgrades for Enhanced Machining Performance Enhanced Work Convenience Easy Maintenance
① Improved table utilization ① Reduction in work fatigue (Front Two-Door) ① Back & Side type chip conveyor
(Max 4ea 6” vice installation) ② Pendant arm type operator panel - STD : Side chip bucket
② Enhanced tool switch time and chip to chip time ③ Lowered table height [950 mm (37.4 inch)] - OPT : Side type lift-up chip conveyor
(Cycle time 15% Improvement) ④ The tempered safety glass ensures Back type lift-up chip conveyor
③ Hwacheon’s proprietary software machining visibility ② Wide side door for user convenience
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Z-axis
X-axis
Y-axis
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Head Frame
Optimization
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30
+2
0
12
+2
30 0
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1.6 sec
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※ Unit : mm (inch)
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* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.
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VESTA-1000+
30 Tools Magazine
15 / 11 kW 18.5 / 11 kW
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Rear Bearings
Fan Cooler
Cooling
Suction
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(Air IN)
Mixing Valve
(Oil IN)
Pneumatic Unit for
Air-Oil Lubrication
Air-Oil
Lub. Unit
Air-Oil Cooling
Oil Cooler
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• Apply Unit
- Protect spindle bearing against dust (Air Curtain)
- Input the booster for unclamp tool in spindle
- Blow off dirt & chip in spindle taper while tool
is changed automatically
- Drive pot on magazine
- Air Blower
• Specification
Required Pressure : 0.5 ~ 0.7 MPa
Inlet Hose : Ø 12
Max Air Consumption : 690 Nℓ/min
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• Even during long repeat movement keeps the life of the bearing.
• If the lubricant supply line occurs or the lubricant shortage can automatically
stop the machine to ensure safe use.
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Repeatability : ± 1 ㎛ Repeatability : ± 1 ㎛
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“Enhanced Productivity”
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(However, it is necessary to discuss with factory in advance to add and / or change M-codes.)
Tool Management
(Large / Small Diameter Tool Management System) Tool View
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“Detect and diagnose the most minute Cutting Length (Ad = 0.3 Rd = 20.0 1 Times = 800 mm)
of tool-end point movement” 6 mm (20 Times) 9 mm (30 Times) 12 mm (40 Times) 15 mm (50 Times) 18 mm (60 Times)
Tool Attrition
1. Tool life management
- Overload alarm is generated for the tool 6
Spindle Load(%)
4
- Prevention of the defective tool breakage Alarm
3
1
and tear of tools
0
- When tool breakage alarm -1
10 20 30 40 50 60
Cutting Number
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• Level selection for Hwacheon M/C characteristic • Level selection according to production purpose
• R1.0~R9.0 Automatic calculation with 90 level parameters • R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
Level(R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level(R) *.*1 *.*2 ~ *.*8 *.*9
Cutting time Fast (1.5~3.0 Times) Slow (1.0 Times) Precise contour control Soft contour control
Surface No Good Good
Process Rough Finish
Tool life Good No Good
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Prevent damage to the tool in real time by controlling the feed rate
to maintain a constant cutting force during the machining, and the
machining time can be shortened. Feed : Constant
Load : Variation
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Measurement
HSDC Board
(Real time compensation)
Expanded spindle taper Temperature Sensor
by centrifugal force
40
30
Z Axis
20
10
0
-10 0 5 10 15 20 25 30 35 40
Time(sec.)
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Precision machining for a long period of time is important Temperature changes in the various case
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5/8-11UNC
5/8-11UNC
“Y”
“X” “X” “Y”
BT-40 25 2
BBT-40 26 1
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550 (21.65)
502 (19.76)
918 (36.14)
(Max Ø 150 Tool Change)
953 (37.52)
(Max Ø 75 Tool Change)
1,000 (39.37)
(Without Tool Change)
Without Adjacent Tools 1,100 (43.31)
With Adjacent Tools
5 (0.2)
10 (0.39)
(19.69)
500
115 (4.53)
Swing Moving
Range
(8.07)
205
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※ Unit : mm (inch)
Front Door
Reference Pos. of Y & Z-Axis
500 (19.69)
end
1,000 (39.37) 1,300 (51.18)
500 (19.69)
130 (5.12)
550 (21.65)
Table Surface
(5.12)
130
Table Surface
950 (37.4)
200 24 (0.94) 25 (0.98) 10 (0.39)
(7.87)
550 (21.65)
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Max Power : 18.5 kW (25 HP) Max Power : 18.5 kW (25 HP)
12,000 rpm (OPT) Max Torque : 117.7 Nm 12,000 rpm (CTS) (OPT) Max Torque : 117.7 Nm
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Max Power : 20.9 kW (28 HP) Max Power : 20.9 kW (28 HP)
12,000 rpm (OPT) Max Torque : 178 Nm 12,000 rpm (CTS) (OPT) Max Torque : 178 Nm
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2,500 (98.43)
※ Unit : mm (inch)
【Top】
Length : 2,850 (112.2)
Height (CTS) : 2,862 (112.68) 2,650 (104.33)
Height : 2,642 (104.02)
1,685 (66.34)
1,656 (65.2)
Door Open
1,200 (47.24)
1,130 (44.49)
• Foundation Drawing
636 (25.04)
605 (23.82)
※ Unit : mm (inch)
(5.24)
133
Dimension (L x W x H)
• 2,850 x 2,280 x 2,642
(7.4)
188
(112.2 x 89.76 x 104.02)
(26.38)
Weight
670
• BT-40 : 6,500 kgf (14,330 lbf)
2,087 (82.17)
(14.96)
Electric Power (kVA)
380
Spindle Center
• 30
(11.42)
Transformer Capacity (kVA) 290
• 30
(22.05)
560
(11.02)
280
(27.76)
705
Angle
: 90°
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Table
Table Size mm (inch) 1,100 x 502 (43.31 x 19.76)
Table Loading Capacity kgf (lbf) 700 (1,543)
Table Surface Configuration(T slots W x P / No. of slots) mm (inch) 18 x 80 (0.71 x 3.15) / 5 ea
Spindle
Max Spindle Speed rpm 10,000 10,000 (CTS) 12,000 12,000 (CTS)
Spindle Motor kW (HP) 15 / 11 (20 / 15) 18.5 / 11 (25 / 15) 18.5 / 11 (25 / 15)
Type of Spindle Taper Hole - ISO#40, 7/24 Taper (BT-40)
Spindle Bearing Inner Diameter mm (inch) Ø 70 (2.76)
Feedrate
Rapid Speed (X / Y / Z) m/min (ipm) 36 / 36 / 30 (1,417 / 1,417 / 1,181)
Feed (X / Y / Z) mm/min (ipm) 1 ~ 24,000 (0.04 ~ 945)
Motor
Servo Motor (X / Y / Z) kW (HP) 1.8 / 1.8 / 3 (2.5 / 2.5 / 4)
Coolant Motor (Spindle / Bed) kW (HP) 0.4 / 1.1 (0.5 / 1.5)
Spindle Cooler Motor (50 / 60 Hz) kW (HP) 0.18 (0.2) 0.4 (0.5)
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ATC
Type of Tool Shank - BT-40 (OPT:CAT-40, SK-40)
Type of Pull Stud - MAS P40T-1 (45˚)
Tool Storage Capacity ea 30
Max Tool Diameter
mm (inch) Ø 75 / Ø 150 (2.95 / 5.91)
[with / without Adjacent Tools]
Max Tool Length mm (inch) 300 (11.81)
Max Tool Weight kgf (lbf) 8 (17.64)
Method of Tool Selection - Memory Random
Method of Operation - Servo Motor
Power Source
Electric Power Supply kVA 30
Compressed Air Supply (Pressure x Consumption) - 0.5 ~ 0.7 MPa x 690 Nℓ/min
Tank Capacity
Spindle Cooling / Lubrication ℓ (gal) 20 / 6 (5.28 / 1.59)
Coolant ℓ (gal) 250 (66.04)
Machine Size
Height mm (inch) 2,642 (104.02)
Floor Space (Length × Width) mm (inch) 2,850 x 2,280 (112.2 x 89.76)
Weight kgf (lbf) 6,500 (14,330)
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VESTA-1000+ Machine (10,000 rpm) 4,200 2,300 2,550 24.63 400 6,500 6,900
1
Accessory Chip Conveyor, Transformer 4,000 1,800 1,500 10.8 400 1,700 2,100
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4. Main Specifications
Item VESTA-1000+
10,000 12,000 (OPT)
Max Spindle Speed rpm
Regular Type CTS (OPT) Regular Type CTS (OPT)
The design and specifications of this product are subject to change without notice for product improvement.
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5. Sample Workpiece
1 2 3
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6. Customer Service
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia
VIETNAM CHINA
HWACHEON MACHINE TOOL VIETNAM CO., LTD. HWACHEON MACHINE TOOL CHINA CO., LTD.
UNIT 507, 5th FLOOR, LOT T2-4, D1 ROAD, SAIGON HI-TECH PARK, B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY,
TAN PHU WARD, DISTRICT 9, HO CHI MINH CITY, VIETNAM NO. 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN,
TEL : +84 (0)28-2253-2613 FAX: +84 (0)28-2253-2614 DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852
TEL: +86-769-8932-0601 FAX: +86-769-8932-0602
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