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Energy Conversion & Management 42 (2001) 125±130

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Liquid products from Verbascum stalk by supercritical ¯uid


extraction
Mustafa Cemek, Mehmet M. KuÈc° uÈk*
Education Faculty, Yuzuncu Yil University, 65080-Van, Turkey
Received 25 January 2000; accepted 14 March 2000

Abstract

Verbascum stalk mill was converted to liquid products by using organic solvents, such as methanol,
ethanol and acetone, with catalysts (10% NaOH or ZnCl2) and without catalyst in an autoclave at
temperatures of 533, 553 and 573 K. The liquid products were extracted by liquid±liquid extraction
using benzene and diethyl ether. The yields from supercritical methanol, ethanol and acetone extractions
were 44.4, 43.3 and 60.5 wt%, respectively, at 573 K. In the catalytic runs with methanol and ethanol,
the extracts were 52.4 and 44.8% using 10% NaOH and 55.5 and 60.6% using ZnCl2, respectively, at
573 K. The yields from supercritical methanol increased from 38.2 to 52.4% as the temperature was
increased from 533 to 573 K in the catalytic run. 7 2000 Elsevier Science Ltd. All rights reserved.

Keywords: Supercritical ¯uid extraction; Verbascum stalk; Thermochemical process; Biomass liquefaction

1. Introduction

Worldwide, biomass ranks fourth as an energy resource, providing approximately 14% of


the world's energy needs: biomass is the largest source of energy in developing nations,
providing 035% of their energy, particularly in rural areas where it is often the only accessible
and a€ordable source of energy [1±3].
Since the oil crisis of the early 1970s, declining reserves and ¯uctuating prices of fossil fuels
have intensi®ed the search for an alternate renewable raw material to replace petroleum all

* Corresponding author.
E-mail address: masukm2000@hotmail.com (M.M. KuÈc° uÈk).

0196-8904/01/$ - see front matter 7 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 9 6 - 8 9 0 4 ( 0 0 ) 0 0 0 4 9 - 2
126 M. Cemek, M.M. KuÈc° uÈk / Energy Conversion & Management 42 (2001) 125±130

over the world. There are two general approaches to the use of biomass as a starting material
for the production of oils or chemicals. The ®rst of these approaches consists of complete
conversion of the biomass to product oils and other soluble components. This type of process,
known as liquefaction, aims at maximizing the yields of soluble products derived from the
biomass feedstock and is, therefore, not concerned with retaining the integrity of the cellulose
polymer. The oils may have an interest as transportable and stockable liquid fuel for direct
combustion or co-generation uses as well as feedstock for upgrading to chemicals [2].
Recently, biomass and its derivatives have been investigated as alternative feedstocks for
fuels and organic chemicals. There are many advantages in using biomass as a source of energy
and chemicals: (1) biomass has negligible sulfur, nitrogen and metal content and is a renewable
source which could assure a diversi®ed and continuous supply of energy to regions not
possessing fossil fuel reserves and at times when petroleum supplies become scarce due to
political or other factors, and (2) usage of biomass maintains the balance of carbon dioxide in
the atmosphere and may also help minimize environmental problems.
Several approaches have been proposed for production of fuels from biomass; pyrolysis,
ethyl alcohol and biogas production and direct and indirect liquefaction [2,3]. The liquefaction
of biomass depends on the chemical composition of the main components (cellulose, lignin and
hemicelluloses) and re¯ects their responses to temperature, solvent and catalyst. Biomass
liquefaction processes have been based on the earlier work of Appell et al. [4]. They reported
that a variety of lignocellulosic materials could be converted partially into a fuel oil by reaction
with carbon monoxide and water at an elevated temperature in the presence of sodium
carbonate acting as a catalyst. Many investigators [5±8] have studied the development of
liquefaction techniques for conversion of biomass to oil.
This work deals with liquefaction of biomass in order to obtain synthetic liquid fuels. The
liquefaction of wood has been investigated in the presence of solutions of alkalis and glycerin
[9,10]. In the presence of glycerin, the wood is completely converted to liquid and gaseous
products within the temperature range of 520±600 K. In the presence of alkali, the polymers
and polyglyceride are formed on low-heating and the glycerin is spent entirely [10].
Various agricultural residues, such as hazelnut shell, grain dust, sun¯ower stalk and
Pragmites australis and Verbascum stalks are available in Turkey as the source of biomass
energy and chemicals. The present study is based on conversion to products of Verbascum stalk
at an elevated temperature and pressure with and without catalysts by using di€erent organic
solvents in an autoclave. The conversion products obtained from the liquefaction were
fractionated into benzene fractions and diethyl ether fraction constituents by liquid±liquid
extractions.

2. Experimental

Verbascum stalk samples were supplied from the Van province in Turkey. Air dried samples
were ground in a Thomas±Wiley mill to pass through a screen of 1.0 mm aperture and
extracted with petroleum ether (bp 40±608C).
All the runs were performed in a 100 ml cylindrical autoclave made of 316 stainless steel.
M. Cemek, M.M. KuÈc° uÈk / Energy Conversion & Management 42 (2001) 125±130 127

The sample was loaded from the bolt hole into the autoclave, and then the hole was plugged
with a screw bolt in each run.
In a typical run, the autoclave was loaded with the sample (10.0 g) and a solvent (75 ml) or
solution containing the desired quantities of catalyst. Methanol, ethanol or acetone as solvents
and NaOH and ZnCl2 as catalysts were used in the supercritical extractions.
An external heater heated the autoclave, and the power was adjusted to give a heating time
of approximately 90 min. The temperature of the autoclave was measured with a simple
thermocouple (NiCr±constantan) and controlled at 533, 553 and 573 2 5 K for 75 min.
Supercritical ¯uid liquefaction of Verbascum stalk was performed at three conversion
temperatures: 533, 553 and 573 K.
After each run, the gas was vented and the autoclave contents were poured into a vessel. All
the residual oil and solids were removed from the autoclave by washing with the solvents used.
After evaporating the solvent, the liquefaction mixture was added to water (200 ml) and
extracted with benzene (4  50 ml) and then with diethyl ether (4  50 ml) in a separating
funnel. Upon removal of the solvents, the yields of the products were determined.

3. Results and discussion

The conversion scheme of biomass to liquid products is given in a previous study [11]. The
results from the chemical analysis of the Verbascum stalk are shown in Table 1. The yields
from the non-catalytic and catalytic supercritical ¯uid extractions are given in Table 2.
Supercritical ¯uid extraction was performed in the autoclave above the critical temperature
and pressure of the solvent. Table 2 shows that as the temperature increases, the yield of the
extract increases. Above the critical temperature of the solvent, pressure increases as a function
of the temperature. Thus, the yields of supercritical ¯uid extraction increase with increasing
pressure in agreement with the theory of gas extraction [12,13].
The yields of supercritical ¯uid liquefaction with methanol, ethanol and acetone were 28.7,
21.4 and 29.4% at 533 K; 40.6, 29.8 and 42.4% at 553 K; and 44.4, 43.3 and 60.5% at 573 K,
respectively. The yields of conversion increased with the temperature increase from 533 to 573
K, as listed in Table 2, and temperature appears to have a signi®cant e€ect on liquefaction
yield.
Table 2 shows that there is a signi®cant di€erence in the percentage of liquefaction yields
from the methanol and catalytic methanol runs. The methanol solubles increased from 28.7 to

Table 1
Results from chemical analysis of Verbascum stalk

Structural analysisa Proximate analysis

Lignin 31.4 Ash 2.4


Hemicelluloses 17.6 Moisture 5.3
Cellulose 50.3 Soxhelet extractives with petroleum ethera 0.7
a
wt % of dry and ashless material.
128 M. Cemek, M.M. KuÈc° uÈk / Energy Conversion & Management 42 (2001) 125±130

Table 2
Yields from supercritical ¯uid extractions of Verbascum stalk (as percent of dry and ashless sample used)

Conversion yield at (K): Catalytic conversion at (K):

533 553 573 Catalytic conversion at (K): 533 553 573

Solvent (75 ml): Methanol + 10% NaOH 38.2 44.0 52.4


Methanol …Tcritic ˆ 513:1 K) 28.7 40.6 44.4 Ethanol + 10% NaOH 31.2 36.6 44.8
Ethanol …Tcritic ˆ 516:1 K) 21.4 29.8 43.3 Methanol + 10% ZnCl2 ± ± 55.6
Methanol …Tcritic ˆ 508:0 K) 29.4 42.4 60.5 Ethanol + 10% ZnCl2 ± ± 60.6
Water …Tcritic ˆ 647:8 K) ± ± 17.1 Water + 10% NaOH ± ± 49.5

38.2% at 533 K, from 40.6 to 44.0% at 553 K and from 44.4 to 52.4% by using NaOH
(10.0% of the sample weight) as a catalyst. The liquefaction yields also increased in the
ethanolic runs with the same catalyst. NaOH appeared to have a positive e€ect on the
percentage yields, as seen in the catalytic runs. Table 2 shows that ZnCl2 (10.0% of the sample
weight) as catalyst was more e€ective than NaOH, but its solubilities in benzene and ethyl
ether are low.
The fractionation of the products obtained from the supercritical ¯uid extractions is given in
Tables 3±5. The fractionation was performed by liquid±liquid extraction, with benzene, diethyl
ether and water used as solvents in the fractionations. Insolubles in these solvents were called
tarry materials. In the liquid±liquid extraction, the benzene and diethyl ether solubles increased
with increasing temperature, but at the same time, both tarry materials and water solubles also
increased. The tarry materials and water solubles were very high, particularly in the ZnCl2
catalytic runs (Table 5).
In the liquefaction process, the micellar-like broken down fragments produced by hydrolysis
are degraded to smaller compounds by dehydration, dehydrogenation, deoxygenation and
decarboxylation. These compounds, once produced, rearrange through condensation,
cyclization and polymerization, leading to new compounds [14]. When wood or biomass is
heated, there is an attack on the glycosidic linkages, which then leads to dehydration,
decarboxylation and decarbonylation and cleavage of the molecules into smaller fragments
which are soluble, and ®nally, gaseous compounds are formed. Lignin degradation reactions

Table 3
Yields of fractions from supercritical ¯uid extracts of Verbascum stalk at 533 K (as percent of dry and ashless
sample used)

Benzene-solubles Diethyl ether-solubles Tarry material Water-solubles

Ethanol 1.1 0.4 5.1 14.6


Methanol 3.3 1.2 5.6 18.7
Acetone 5.6 1.1 8.5 14.2
Ethanol + 10% NaOH 3.6 1.6 7.3 18.7
Methanol + 10% NaOH 5.9 2.8 10.4 19.2
M. Cemek, M.M. KuÈc° uÈk / Energy Conversion & Management 42 (2001) 125±130 129

Table 4
Yields from supercritical ¯uid extractions of Verbascum stalk at 553 K(as percent of dry and ashless sample used)

Benzene-solubles Diethyl ether-solubles Tarry material Water-solubles

Ethanol 2.3 1.5 9.1 17.0


Methanol 5.6 2.4 13.6 19.3
Acetone 9.2 2.6 12.3 18.3
Ethanol + 10% NaOH 5.0 2.7 9.4 19.6
Methanol + 10% NaOH 5.9 2.9 14.1 21.2

Table 5
Yields from supercritical ¯uid extractions of Verbascum stalk at 573 K (as percent of dry and ashless sample used)

Benzene-solubles Diethyl ether-solubles Tarry material Water-solubles

Ethanol 5.6 2.6 15.6 17.4


Methanol 6.7 2.8 14.4 19.3
Acetone 16.7 7.2 15.6 18.8
Water 1.3 1.2 ± ±
Ethanol + 10% NaOH 6.8 3.4 13.6 21.1
Methanol + 10% NaOH 9.1 4.9 15.6 22.8
Water + 10% NaOH 1.5 1.2 ± ±
Ethanol + 10% ZnCl2 4.5 2.2 29.5 24.4
Methanol + 10% ZnCl2 4.6 2.6 18.6 29.7

include fragmentation of a- and b-ether linkages and carbon±carbon bond cleavage, leading to
the formation of soluble and gaseous products [14].
Assuming that hemicelluloses decompose early in the temperature pro®le of the reaction with
wood, the lignin initially associated with the hemicellulose fraction will ®nd itself in a free
state. Structural rearrangements will then take place and the elevated temperature will lead to
an increase in the mobility of the free lignin. Upon increasing the temperature of the
degradation reactions, condensation is enhanced and thermal decomposition leads to volatiles.
The free radicals formed during decomposition of cellulose and lignin at the higher
temperature have a random tendency to form condensed macromolecules, leading to an
acetone-insoluble fraction. In most cases, hydrogen gas is used in a biomass liquefaction
process to stabilize the free radicals and to avoid these condensation reactions.

4. Conclusion

Conversion by supercritical ¯uid extraction of biomass to liquids has been demonstrated


with the use of a number of processing con®gurations. These di€erent processing techniques
tend to emphasize di€erent mechanism subsets within the large group of potential chemical
130 M. Cemek, M.M. KuÈc° uÈk / Energy Conversion & Management 42 (2001) 125±130

mechanisms by which biomass is converted to primary products and, thereafter, further


converted by varying degrees to ®nal products.
The relative abundance of identi®ed low molecular weight phenolic compounds decreases
from lignin to wood to cellulose in the liquefaction product [15]. This is in agreement with the
known phenolic nature of lignin.
Verbascum stalk samples were converted to liquid products by using organic solvents such as
methanol, ethanol and acetone with catalysts (10% NaOH or ZnCl2) and without catalyst in
an autoclave at temperatures of 533, 553 and 573 K. The liquid products were extracted by
liquid±liquid extraction using benzene and diethyl ether. The yield from the supercritical
extractions with acetone was 60.5% at 573 K. In the catalytic runs with methanol and ethanol,
the extracts were 52.4 and 44.8% using 10% NaOH and 55.6 and 60.6% using ZnCl2,
respectively, at 573 K. The yields from supercritical methanol were increased from 38.2 to
52.4% as the temperature was increased from 533 to 573 K in the catalytic run.

Acknowledgements

Yuzuncu Yil University Research Fund supported this work, and the authors are grateful to
the Yuzuncu Yil University Research Fund for the ®nancial support of this study.

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