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MODEL: LM-D2360(LMS-D2360V)
3CD CHANGER SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
MODEL: LM-D2360(LMS-D2360V)
[CONTENTS]
❍ SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
- 1-1 -
SECTION 1. GENERAL
❏ SERVICING PRECAUTIONS
■ NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Magnet Pressure
Pressure
Conductive Sheet
- 1-2 -
■ NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME
UP RESET jump wire
VOLUME KNOB
DOWN
- 1-3 -
❏ ESD PRECAUTIONS
■ Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).
- 1-4 -
❏ SPECIFICATIONS
General
Power supply Refer to the main label.
Power consumption 70 W (LM-K3960Q/LM-D2960/LM-KW3960Q/LM-K3860Q model)
50 W (LM-K3565Q/LM-D2560 model)
30 W (LM-K3365Q/LM-D2360 model)
Net Weight 6.5 kg
External dimensions (W x H x D) 272 X 322 X 354 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz
Signal to Noise Ratio 60/55 dB (Mono/Stereo)
Frequency Response 140 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz
Signal to Noise Ratio 30 dB
Frequency Response 140 - 1800 Hz
Output Power LM-K3960Q/LM-D2960/LM-KW3960Q model - 130W+130W (4 Ω , THD10%)
LM-K3860Q model - 100 W + 100 W (4 Ω , THD 10 %)
LM-K3565Q/LM-D2560 model - 50 W + 50 W (4 Ω , THD 10 %)
LM-K3365Q/LM-D2360 model - 30 W + 30 W (4 Ω , THD 10 %)
T.H.D 0.5 %
Frequency Response 140 - 20000 Hz
Signal-to-noise ratio 75 dB
- 1-5 -
- 1-6 -
SECTION 2. ELECTRICAL SECTION
❏ ELECTRICAL TROUBLESHOOTING GUIDE
NO Refer to SMPS
P7904 6PIN P-SENS check
Troubleshooting
YES
IC101 KIA7042?
normal normal
- 2-1 -
■ MICOM PART CHECK II
YES
NO relevant parts
relevant parts check
replacement
YES
Q101 EMITTER 5V check
and COLLECTO normal
relevant parts
YES YES replacement
relevant parts
normal normal replacement
- 2-2 -
■ IC103 KS4CD21CS CHECK
YES
NO NO Refer to MICOM
22 PIN DATA MICOM power 5V check
Troubleshooting
YES
normal normal
NO Refer to SMPS
YES
Troubleshooting
YES
NO relevant parts
YES
replacement
IC301 PT6324 Power check
50 PIN VKK:-26V 9.52
PIN +5V normal
YES
- 2-3 -
NO
YES If 5V defective D3191SR35
input and output power check
YES
IC100
75 PIN ➞ STB
NO
YES 77 PIN ➞ 4PIN DI
78 PIN ➞ 1PIN CLK
Data output check
YES
YES
FLT light on
relevant parts check
normal normal
- 2-4 -
■ PWM ALTERATION PART CHECK
NO Refer to SMPS
P7905 9PIN 3.3V check
Troubleshooting
YES
IC604 PS9829 VDD PIN
Power check
(3.10.22.29.39.47.56.65.72.
87. 94)
YES
YES NO
R668(470Ω) output check
NO relevant parts
IC100 78KOKF2 YES
replacement
21 ➞ PWM_CLK
22 ➞ PWM_DATA normal
23 ➞ PWM_REST
output check
NO LINE resistance check
YES DATA:R671 CLK:R670
RST:R665
normal
- 2-5 -
■ POWER AMP PART CHECK
Each IC700,701,702,703
34.29.26.21 PIN input power
check
YES
Each IC 700.701.702.703
1.36.17.18.19 PIN +12V
input power check
Each LINE resistance output
power check
NO IC700:R702.701.726.727.724
YES IC701:R730.729.750.753.752
IC702:R756.755.768.771.770
IC703:R774.773.794.797.796
YES
POWER IC 700.701.702.703
34.29.27.20 PIN output
check
YES
NO relevant parts
Output LINE COIL check
replacement
YES
normal
- 2-6 -
■ AUX FUNCTION
YES
IC200
(BU4052)4,11PI
N input waveform check
NO
YES IC200 (BU4052)16PINVDD,
8PIN VSS power check
IC200
(BU4052)3,13PIN output YES NO
u-COM (IC301)83PIN,84PIN
waveform check Communication check
YES
relevant parts
replacement
IC801 (MC4580)
2,6PIN input waveform check
NO IC801 (MC4580)4PIN
YES VSS,8PIN VDD power check
NO Refer to SMPS
YES Troubleshooting
relevant parts
normal
replacement
- 2-7 -
■ TUNER FUNCTION CHECK
IC200(BU4052)1,
12PIN input waveform check
YES
IC200 (BU4052)3,13PIN
output waveform check
IC601(BU4052)2,15PIN
input waveform check
NO IC200 (BU4052)16PIN-
YES VDD,8PIN VSS power check
YES
IC801 (MC4580)2,6PIN input
waveform check. relevant parts
replacement
NO IC801(MC4580)4PIN
YES
VSS,8PIN VDD power check
YES
relevant parts
normal replacement
YES
IC200(BU4052)2,1
5PIN input waveform check
NO
IC200 (BU4052)16PIN-
YES
VDD,8PIN VSS power check
IC200 (BU4052)3,13PIN
YES
output check IC601(BU4052)
2,15PIN input waveform relevant parts
check replacement
YES
IC801 (MC4580)2,6PIN input
check
NO IC200 (BU4052)16PIN-
YES VDD,8PIN VSS power check
YES
relevant parts
normal
replacement
- 2-8 -
■ TAPE PLAY PART CHECK
YES
IC201:5.26 PIN
Signal Output check
NO
DECK HEAD input check
NO HEAD WIRE or
YES Mecha replacement
YES
DECK HEAD input IC201
32.39 PIN check
YES
IC20114 PIN MUTE relevant parts check
operation check NO
relevant parts
YES replacement
normal
NO
IC202 10 PIN HIGH operation
YES
check
YES
normal normal
- 2-9 -
■ TAPE REC PART CHECK
YES
NO
P2707 #5.#7 input check Board to Board cantact check
YES
NO
YES Refer to SMPS
IC201 7.24 PIN REC input Troubleshooting
check
relevant parts check
YES NO relevant parts
YES
replacement
normal
IC201 10.21 PIN output
check
YES
YES
normal YES
- 2-10 -
■ SMPS POWER CIRCUIT
*MAIN PART
NO
Check the fuse F901 Replace the fuse
YES
YES
YES
OK
- 2-11 -
*P-SENS PART
NO
Check the PIN6 OF P9702 Check power circuit Trouble
If DC V is over 5.6V shooting
YES
OK
*VKK PART
NO
Check the PIN3 OF P9702 Check power circuit
If DC V is over -28V ±2 Trouble shooting
YES
OK
- 2-12 -
❏ INTERNAL BLOCK DIAGRAM of ICs
• TAS5142
BLOCK DIAGRAM
- 2-13 -
• U1739EJ2V1UD00/KF2_E
BLOCK DIAGRAM
- 2-14 -
• HA12237F
BLOCK DIAGRAM
- 2-15 -
• STR-S6757IF1905
BLOCK DIAGRAM
• PS9829B
BLOCK DIAGRAM
- 2-16 -
• ES6838
BLOCK DIAGRAM
GPIO
Serial Audio
Interface
Gateway
Audio DAC +
DMA
USB Controller
DVD Huffman
Descrambler Decoder
+
Transport
Servo Controller / RF
Video
Processor
ATAPI
ROM
RAM
ECC
DSC RF AFE
- 2-17 -
• PT6324
BLOCK DIAGRAM
- 2-18 -
❏ BLOCK DIAGRAM
OVERALL AV BLOCK
DIAGRAM
DECK/AD LC6324
9.8304MHz MAIN BOARD AMP BOARD TAS5152_PDN FL
MODE A.B
VFD DATA.CLK
HALF A.B SOL"A" EXP CLK 12.288 TAS5152_SD
REC F.R SOL"B" DATA FR
MOTER NEC
HIGH/NO 9829_DAT PS9829A
DECK AUDIO FL+/-, FR+/- TAS5142 S/W
RM PWM
MICOM
MODUL RL+/-, RR+/- Power Amp
EXPENDER 9829_RESET C/T
ATOR CENTER +/-
REC MUTE 9829_CLK
WOOFER+/-
REC MUTE LEVEL METER RL
REC RETM
REC SW
REC MUTE RR
OP AMP H/P_SW
PWM OUT
SUB WOOFER
REC L/R
HA12237 OP AMP
TAPE IC CS5340
RDS CLK.DATA DVD DATA.CLK
DATA CLK OP AMP
TUNER DVD DATA CLK
HEAD WOOFER
MODULE
PLL DAT.CLK
BU4052 DATA CS5340 RESET
TUNER L/R OPTICAL
TAPE L/R
BU4052 OP AMP CS5340 12.28MHz
AUX L/R AUX L/R
DVD/CD
BLOCK
MIC INPUT
USB DA+,-,5V
2-19 2-20
❏ SCHEMATIC DIAGRAMS
CYBS,C,pb,pr,R,B
Y/G
Y
JACK OUT
A_MUTE ADC
SWITCH
OPT OPT
OUT IN
AUDIO L, R
MIC L, R
PWM/DAC
12S
12S
Y
SPDIF OUT
DECK MECHANISM
SPDIF IN
UART
MICOM A,B,C,D,E,F,R
CDMDI, DVDMDI P/UP
CDDVDCT, VRDVD,VRD
MMA[0..1MB]B[0..15]
LDO1,LDO2
DSCK#,CKE,CSo#,RAS0
SDRAM
CAS#,WE#,DQMX
OPEN/CLOSE M
LA[0..21], LD[0..7]
MPEG FOCUS/SLED MOTOR
DRIVE SLED±, F±,T±
SPINDLE/TACKING
FLASH WRLL#,MRST#,LOE#
ESS6838 AMP_STBY
IC
LOAD±,SPINDLE±
48MHz USB_RESET
SCI
MCU_INTQ
EEPROM SDA
JRD#,HWR#
D-, D+ USB
UBI9021 MS_SEL_OU
HA0
27MHz
HD[0..7]
USB
CON
2-21 2-22
• MAIN SCHEMATIC DIAGRAM
2-23 2-24
• MAIN AMP SCHEMATIC DIAGRAM
2-25 2-26
• FRONT SCHEMATIC DIAGRAM
2-27 2-28
• SMPS SCHEMATIC DIAGRAM
2-29 2-30
• DECK SCHEMATIC DIAGRAM
2-31 2-32
• JACK & IO SCHEMATIC DIAGRAM
2-33 2-34
❏ WIRING DIAGRAM
P4004
P0401
P9702
DVD BLOCK SMPS BLOCK IO JACK BLOCK
P9701
FRONT 130Wx2
P7403 PS9829 Center/Surrd X3 60W
P7904
Sub WooferX180W
P3702
FRONT BLOCK P7302
P7709
P7206 P7207
DECK Ass`y
P2706 P2707
P2202
P2203
LM-K7960WIRING
LM-K7960 WIRINGDIAGRAM
DIAGRAM
P2201
2-35 2-36
❏ PRINTED CIRCUIT DIAGRAMS
2-37 2-38
• MAIN P.C. BOARD
2-39 2-40
• FRONT P.C. BOARD
2-41 2-42
• SMPS P.C. BOARD • JACK I/O P.C. BOARD
2-43 2-44
• DECK P.C. BOARD
2-45 2-46
SECTION 3. DVD PART ELECTRICAL
❏ DVD ELECTRICAL TROUBLESHOOTIHG GUIDE
■ POWER CHECK GUIDE
POWER ON POWER ON
PUSH KARAOKE
DVD BUTTON Y
DOES DVD/CD DOES AUX,FM 87.5 OK.
APPEAR AT FLD? APPEAR AT FLD?
Y N
DOES DISK1
N DOES IT N
APPEAR DVD
APPEAR AT FLD? ERROR AT FLD?
Y Y
Y
OK
CHECK THE N
VOLTAGE OF EACH PIN
ON P5701.
Y
CHECK DVD MD
MODULE.
CHECK CONNECTOR
P7501.
- 3-1 -
■ TEST &DEBUG FLOW
POWER ON
CHECK AV CABLE
CONNECTION TO TV SET.
DOES N N
FIRST TRAY MOVE INSIDE OUT_SW,IN_SW CHECK THE MD MECHA
WHEN IT IS AT CLOSED SIGNALS OK?
POSITION?
Y
Y Y
- 3-2 -
B
Y Y
OPTICAL N N
PROPER FOCUS CHECK FOCUS CONNECTION ON
LENS IS MOVING FOR
OUTPUTS TO MOTOR ES8381 AND MOTOR DRIVER IC.
SEARCHING FOCUS?
DRIVER?
N
PROPER F+&F- CHECK THE MOTOR DRIVER (IC401).
Y OUTPUTS?
- 3-3 -
C
N
LASER TURNS ON N CHECK THE LASER POWER CIRCUIT
DVDLD OR CDLD
WHEN READING BETWEEN ES8381 AND POWER TRANSIS-
OUTPUT PROPERLY?
DISC? TOR. (Q405,Q406)
COLLECTOR N
VOLTAGE OF POWER CHECK THE RELATED CIRCUIT OF
TRANSISTOR IS OK? LASER POWER TRANSISTOR.
Y (Q405,Q406)
Y
CHECK CABLE CONNECTION
BETWEEN PDM01 AND
PICK-UP HEAD.
N
DOES SPINDLE PROPER SPINDLE N CHECK THE SPINDLE RELATED CIRCUIT
ROTATE? SIGNAL ON ES8381. ON ES8381
- 3-4 -
D
Y
CHECK CABLE CONNECTION
ON PICK-UP HEAD.
N
DISC PLAY? CHECK RF SIGNAL WAVE-
FORM.
E
- 3-5 -
E
ALL
N N
OUTPUTS ARE OK CHECK THE CONNECTIONS BETWEEN
AUDIO SIGNAL DATA ON
DURING PLAYING ES8381 AND P4703
P4703 IS OK?
DISK ?
TEST END
- 3-6 -
■ USB PART
TURN ON USB
“SEARCHING ”OR
N
CHECK THE POWER SUPPLY CIRCUIT.
“USB ”DISPLAY CHECK (CHECK P5701)
Y Y
N
CHECK THE USB JACK POWER SUPPLY.
READING OK CHECK
(CHECK P4302)
OK
- 3-7 -
■ WAVEFORM
1.RESET(DVD)
2.RX
3.TX
4.LCS3#(FLASH)
Playing at USB
function
1.HRST#
2.5V
3.D-
4.D+
- 3-8 -
OPEN/CLOSE WAVEFORM AT POWER ON
1.Limit SW
2.OPEN
3.CLOSE
1.SLO (from
MPEG)
2.SLED-
3.SLED+
(At Power on )
- 3-9 -
FOCUS WAVEFORM (AT CD)
1.FDO
2.F+
3.F-
(INSERT CD )
(INSERT DVD )
1.FDO
2.F+
3.F-
- 3-10 -
AT POWER ON ,SPINDLE SIGNAL AT MD DECK
1.Spind
2.Spin+
3.Spin-
1.A
2.B
3.C
4.D
- 3-11 -
TRACKING SIGNAL
1.Tro
2.Tr-
3.Tr+
RF WAVEFORM
- 3-12 -
DISK TYPE JUGEMENT WAVEFORM
(DVD)
1.F+
2.FDO
3.SVRRF
(CD)
- 3-13 -
- 3-14 -
❏ DVD SCHEMATIC DIAGRAMS
3-15 3-16
• RF & SERVO SCHEMATIC DIAGRAM
3-17 3-18
• INTERFACE SCHEMATIC DIAGRAM
3-19 3-20
• USB SCHEMATIC DIAGRAM
3-21 3-22
❏ PRINTED CIRCUIT DIAGRAMS
3-23 3-24
• DVD P.C. BOARD
3-25 3-26
SECTION 4. EXPLODED VIEWS
❏ CABINET AND MAIN FRAME SECTION
NOTE) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE.
A26
260
261
451 266
451 A43 280
A49 A41
281
451
CABLE3
259 451
A51
CABLE4
A46
258
451 451
256 265
A44 A50
255
264 263
257
CABLE2
255
254 451
253
450
252 A00
250 A47
305
290
454
A40 291
4-1 4-2
❏ TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)
006
021
037
001 019 020
007 018
017
008
002
003 A01
015
022
023
009
025
009
A02
011
013
4-3 4-4
❏ TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)
021
019
018 020
007
017
008 016
015
003
022
009 023
025
009
A03
011
013
4-5 4-6
❏ DECK MECHANISM EXPLODED VIEWS
416
151
159
422 156
170
165
418
419 155
173 169
164 153
163
168
162
417
166
012A
417 432
167 030
439
416
025 A30
024
431
430 435
012A
177
172
175
036 021
035
035A
180 438
4-7 4-8
SECTION 5. SPEAKER SECTION
❏ MODEL: LMS-D2360V
860 RIGHT
850 LEFT
A80
853
861 RIGHT
854
875 852
855
876
- 5-1 -
- 5-2 -