M20 grade M20 grade SP 0.5% M20 grade SP0.75% M20 grade SP 1% M20 grade SP 1.

rade SP 1.25% M20 grade SP 1.5%

with out SP Qty for 9cubes with out SQty for 9c with out SQty for 9c with out SQty for 9c with out SQty for 9c with out SQty for 9cubes
Cement 348 11.832 348 11.832 348 11.832 348 11.832 348 11.832 348 11.832
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 838 28.492 836 28.424 835 28.390 834 28.356 834 28.356 833 28.322
Coarse aggregate 1073 36.482 1071 36.414 1070 36.380 1068 36.312 1068 36.312 1066 36.244
Chemical admixture 0 0.000 1.740 51.668 2.610 77.502 3.480 103.336 4.350 129.170 5.220 155.004
Water - cement ratio 0.50 0.50 0.50 0.50 0.50 0.50

M30 grade M30 grade 0.5% M30 grade 0.75% M30 grade 1% M30 grade 1.25% M30 grade 1.5%
Cement 395 13.430 395 13.430 395 13.430 395 13.430 395 13.430 395 13.430
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 798 27.132 795 27.030 795 27.030 794 26.996 793 26.962 792 26.928
Coarse aggregate 1068 36.312 1065 36.210 1065 36.210 1063 36.142 1062 36.108 1060 36.040
Chemical admixture 0 0.000 1.975 0.067 3 0.101 4 0.134 5 0.168 6 0.201
Water - cement ratio 0.44 0.44 0.44 0.44 0.44 0.44

M40 grade M40 grade 0.5% M40 grade SP 0.75% M40 grade SP 1% M40 grade SP 1.25% M40 grade 1.5%
Cement 496 16.864 496 16.864 496 16.864 496 16.864 496 16.864 496 16.864
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 729 24.786 727 24.718 725 24.650 724 24.616 723 24.582 722 24.548
Coarse aggregate 1044 35.496 1040 35.360 1039 35.326 1037 35.258 1036 35.224 1034 35.156
Chemical admixture 0 0.000 2.480 0.084 3.72 0.126 4.96 0.169 6.20 0.211 7.44 0.253
Water - cement ratio 0.35 0.35 0.35 0.35 0.35 0.35

0.042 0.084
 sp add
0.5 1% 1.25 % 1.5
1 slump 1 slump 1 slump
1 cast 1 cast 1 cast
2 2 2
Qty for 9cubes

1.74 59.16

386 13.124
174 5.916
805 27.37
1069 36.346
0 0
0.45
 Acquired Strength (N) Target Strength
7 days 28 days 7 days

M20 grade 393.4 447.9 420.9 710.1 644.3 524.1

18.6992593 19.95
M20 grade SP 0.5% 387.4 525.6 456.5
20.2888889 19.95
M20 grade SP0.75% 405.5 341.7 404.8
17.0666667 19.95
M20 grade SP 1%

M20 grade SP 1.25%

M20 grade SP 1.5%

1.80503305 1.43849073 1.24518888

Target Strength Acquired Strength (N) Target Strength
28 days 7 days 28 days 7 days

M40 grade 887.2 855.9 760.9

26.6 37.0963 36.1875
M40 grade SP 0.5% 748.1 775.5
26.6 33.85778 36.1875
M40 grade SP 0.75% 644.7 617.3
26.6 28.04444 36.1875
M40 grade SP 1% 726.4 708.5
31.88667
M40 grade SP 1.25%

M40 grade 1.5%

48.25
Target Strength
28 days

48.25

48.25

48.25
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 165.00 litres

Estimated water content for workability = 196.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 157.00 litres

Hence , the arrived water content = 157.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 449.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 494.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 172.90 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.167 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.173 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.000 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.660 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1047 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 731 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 494 Kgs
Water = 173 Kgs
Fine aggregate = 731 Kgs
Coarse aggregate = 1047 Kgs
Chemical admixture = 0 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 451.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 496.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.60 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.168 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.002 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.656 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1040 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 727 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 496 Kgs 2.48
Water = 174 Kgs
Fine aggregate = 727 Kgs
Coarse aggregate = 1040 Kgs
Chemical admixture = 2 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 451.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 496.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.60 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.168 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.003 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.655 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1039 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 725 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 496 Kgs
Water = 174 Kgs
Fine aggregate = 725 Kgs
Coarse aggregate = 1039 Kgs
Chemical admixture = 4 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 451.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 496.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.60 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.168 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.004 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.654 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1037 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 724 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 496 Kgs
Water = 174 Kgs
Fine aggregate = 724 Kgs
Coarse aggregate = 1037 Kgs
Chemical admixture = 5 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 451.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 496.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.60 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.168 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.005 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.653 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1036 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 723 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 496 Kgs
Water = 174 Kgs
Fine aggregate = 723 Kgs
Coarse aggregate = 1036 Kgs
Chemical admixture = 6 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.40

Based on exprerince, adopt water- cement ratio is = 0.35

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.35

Cement content = water content/WC ratio

= 451.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 496.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.60 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.35

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.15

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.03

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.67

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.60

Volume of Fine aggregate content = 0.40

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.168 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.006 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.652 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1034 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 722 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 496 Kgs
Water = 174 Kgs
Fine aggregate = 722 Kgs
Coarse aggregate = 1034 Kgs
Chemical admixture = 7 Kgs
Water - cement ratio = 0.35

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.000 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.692 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1068 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 798 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 798 Kgs
Coarse aggregate = 1068 Kgs
Chemical admixture = 0 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.002 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.690 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1065 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 795 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 795 Kgs
Coarse aggregate = 1065 Kgs
Chemical admixture = 1.975 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.002 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.690 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1065 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 795 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 795 Kgs
Coarse aggregate = 1065 Kgs
Chemical admixture = 2.963 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.003 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.689 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1063 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 794 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 794 Kgs
Coarse aggregate = 1063 Kgs
Chemical admixture = 3.950 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.004 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.688 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1062 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 793 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 793 Kgs
Coarse aggregate = 1062 Kgs
Chemical admixture = 4.938 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M30 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M30 30 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 30+1.65*5.00
= 38.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.44

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.44

Cement content = water content/WC ratio

= 359.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 395.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.80 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.44

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.06

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.41

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.134 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.005 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.687 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1060 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 792 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 395 Kgs
Water = 174 Kgs
Fine aggregate = 792 Kgs
Coarse aggregate = 1060 Kgs
Chemical admixture = 5.925 Kgs
Water - cement ratio = 0.44

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 20mm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.000 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.708 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1073 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 838 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 838 Kgs
Coarse aggregate = 1073 Kgs
Chemical admixture = 0 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
 27.82815

33.24444

3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.001 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.707 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1071 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 836 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 836 Kgs
Coarse aggregate = 1071 Kgs
Chemical admixture = 1.740 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.002 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.706 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1070 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 835 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 835 Kgs
Coarse aggregate = 1070 Kgs
Chemical admixture = 2.610 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.003 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.705 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1068 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 834 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 834 Kgs
Coarse aggregate = 1068 Kgs
Chemical admixture = 3.480 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.003 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.705 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1068 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 834 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 834 Kgs
Coarse aggregate = 1068 Kgs
Chemical admixture = 4.350 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.004 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.704 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1066 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 833 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 833 Kgs
Coarse aggregate = 1066 Kgs
Chemical admixture = 5.220 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
APPENDIX - A
A.1 Design mix for M40 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M40 40 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.45
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : PPC (Ramco Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 5

Therefore, The target strength

= 40+1.65*5.00
= 48.25 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.45

Based on exprerince, adopt water- cement ratio is = 0.45

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 2omm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 198.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 20

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.45

Cement content = water content/WC ratio

= 351.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 386.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

395kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 173.70 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.45

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.05

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.01

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.65

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.59

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.131 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.000 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.695 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1069 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 805 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 386 Kgs
Water = 174 Kgs
Fine aggregate = 805 Kgs
Coarse aggregate = 1069 Kgs
Chemical admixture = 0 Kgs
Water - cement ratio = 0.45

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
3.015
 M20 grade M20 grade SP 0.5% M20 grade SP0.75% M20 grade SP 1% M20 grade SP 1.25% M20 grade SP 1.5%
with out SP Qty for 9cubes with out SQty for 9c with out SQty for 9c with out SQty for 9c with out SQty for 9c with out SQty for 9cubes
Cement 348 11.832 348 11.832 348 11.832 348 11.832 348 11.832 348 11.832
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 838 28.492 836 28.424 835 28.390 834 28.356 834 28.356 833 28.322
Coarse aggregate 1073 36.482 1071 36.414 1070 36.380 1068 36.312 1068 36.312 1066 36.244
Chemical admixture 0 0.000 1.740 51.668 2.610 77.502 3.480 103.336 4.350 129.170 5.220 155.004
PEG 0.75 3 78.670
PEG 1 2 52.447
Water - cement ratio 0.50 0.50 0.50 0.50 0.50 0.50

FOR 4 CUBES
Cement 5.259 5.259 5.259 5.259 5.259 5.259
Water 2.629 2.629 2.629 2.629 2.629 2.629
Fine aggregate 12.663 12.633 12.618 12.603 12.603 12.588
Coarse aggregate 16.214 16.184 16.169 16.139 16.139 16.108
Chemical admixture 0.000 22.964 34.445 45.927 57.409 68.891
PEG 0.75 34.965
PEG 1 23.310
Water - cement ratio

M30 grade M30 grade 0.5% M30 grade 0.75% M30 grade 1% M30 grade 1.25% M30 grade 1.5%
Cement 395 13.430 395 13.430 395 13.430 395 13.430 395 13.430 395 13.430
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 798 27.132 795 27.030 795 27.030 794 26.996 793 26.962 792 26.928
Coarse aggregate 1068 36.312 1065 36.210 1065 36.210 1063 36.142 1062 36.108 1060 36.040
Chemical admixture 0 0.000 1.975 0.067 3 0.101 4 0.134 5 0.168 6 0.201
Water - cement ratio 0.44 0.44 0.44 0.44 0.44 0.44

M40 grade M40 grade 0.5% M40 grade SP 0.75% M40 grade SP 1% M40 grade SP 1.25% M40 grade 1.5%
Cement 496 16.864 496 16.864 496 16.864 496 16.864 496 16.864 496 16.864
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 729 24.786 727 24.718 725 24.650 724 24.616 723 24.582 722 24.548
Coarse aggregate 1044 35.496 1040 35.360 1039 35.326 1037 35.258 1036 35.224 1034 35.156
Chemical admixture 0 0.000 2.480 0.084 3.72 0.126 4.96 0.169 6.20 0.211 7.44 0.253
Water - cement ratio 0.35 0.35 0.35 0.35 0.35 0.35

M40 grade M40 grade 0.5% M40 grade SP 0.75% M40 grade SP 1% M40 grade SP 1.25% M40 grade 1.5%
Cement 386 13.124 386 13.124 386 13.124 386 13.124 386 13.124 386 13.124
Water 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 805 27.370 805 27.370 805 27.370 805 27.370 805 27.370 805 27.370
Coarse aggregate 1069 36.346 1069 36.346 1069 36.346 1069 36.346 1069 36.346 1069 36.346
Chemical admixture 0 0.000 1.930 0.057 2.90 0.086 3.86 0.115 4.83 0.143 5.79 0.172
PEG 0.75 2.895 87.261 2.90
PEG 0.5 1.930 58.174
Water - cement ratio 0.45 0.45 0.45 0.45 0.45 0.45

FOR 4 CUBES
M40 grade M40 grade 0.5% M40 grade SP 0.75% M40 grade SP 1% M40 grade SP 1.25% M40 grade 1.5%
Cement 5.833 5.833 5.833 5.833 5.833 5.833
Water 2.629 2.629 2.629 2.629 2.629 2.629
Fine aggregate 12.164 12.164 12.164 12.164 12.164 12.164
Coarse aggregate 16.154 16.154 16.154 16.154 16.154 16.154
Chemical admixture 0.000 0.025 0.038 0.051 0.064 0.076
PEG .75 38.783
PEG 0.5 25.855
Water - cement ratio

For M20 LG 1 1
PEG 0.75 0.5
0.5

FOR M40 LG 0.5 0.75

PEG 0.75 1
1
Qty for 9cubes

0.08874
 386 13.124 2.916
174 5.916 1.315
805 27.37 6.082
1069 36.346 8.077
0 0 0.000
0.45
APPENDIX - A
A.1 Design mix for M20 grade concrete with cement A( with out Superplasticizer)

STIPULATIONS FOR PROPORTIONING

a) Grade of concrete : M20 20 N/mm²
b) Type of cement : PPC 53 grade
c) Maximum nominal size of aggregate : 20 mm
d) Minimum cement content : 320 Kg/Cum
e) Maximum water cement ratio : 0.50
f) Degree of workability : 100 mm (slump)
g) Exposure condition : Moderate ( Reinforced concrete)
h) Methode of concrete placing : Pumping
i) Degree of supervision : Good
j) Type of agregate : Crushed angular aggregate
k) Maximum cement content : 450 Kg/Cum
l) Type of curring compound : PEG -400
m) Chemical admixture type : Superplasticizer

TEST DATA FOR MATERIALS

a) Cement used : OPC (KCP Brand 53 grade)
b) Speciifc gravity cement, Sc 2.95
c) Chemical admixture : Superplasticizer Conforming to IS 9103:
d) Speciifc gravity coarse agreegate 20mm, Sca1 : 2.63
e) Speciifc gravity coarse agreegate 10mm, Sca2 : 2.63
f) Speciifc gravity fine agreegate, Sf : 2.79
g) Water absorption of coarse aggregate 20mm : 0.5 %
h) Water absorption of coarse aggregate 10mm : 0.5 %
i) Water absorption of fine aggregate : 1%
Fine aggregagte (Conforming grading zone II of table of IS
j) 383) :

Target strength for mix proportioning

f'ck = fck+ 1.65s

Where
f'ck = Target average compressive strength at 28days

fck = Characteristics compressive strength at 28days

s = Standard deviation = 4

Therefore, The target strength

= 20+1.65*4.00
= 26.6 N/mm²

SELECTION OF WATER - CEMENT RATION:-

From Table 5 of IS456:2000, Maximum water -cement ratio for Very se= 0.50

Based on exprerince, adopt water- cement ratio is = 0.50

SELECTION OF WATER CONTENT:-

From table 2, maximum water content for 20mm aggregate for for 25
to 50mm slup range = 186.00 litres

Estimated water content for workability = 197.00 litres

AS Superplasticizer is used, the water content can be reduced up to 20 percent and above

Based on trials with superplasticizer water content reduction of 29

percent has been achieved = 20.00 percent

Estimated Water content for 50-100 mm Slump = 158.00 litres

Hence , the arrived water content = 158.00 litres

CALCULATION OF CEMENT CONTENT:-

Water - cement ratio = 0.50

Cement content = water content/WC ratio

= 316.00 Kg/Cum

30% Fly ash is consisting in PPC cement hence incease of 10%

cementitious material content = 348.00 Kg/Cum
From Table 5 of IS 456:2000, Minimum cement content for " Severe"
exposure condition = 320.00 Kg/Cum

316kg/Cum > 320kg/Cum OK

Hence , the arrived water content = 174.00 litres
PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT:-

From table3, volume of coarse aggregate corresponding to 20mm size

aggregate and fine aggregate ( Zone -III) for water-cement ratio of 0.50 = 0.64

In the present case water- cement ratio is = 0.50

Therefore, Volume of coarse aggregate is required to be increased to

decrease the fine aggregate content. As the water-cement ratio is
lower by = 0.00

The proportion of volume of coarse aggregate is increased by (at the

rateof 0.01 for every 0.05 change in water cement ratio) = 0.00

Therefore , corrected proportion of volume of coarse aggregate for the

water cement ratio = 0.64

For pumpable concrete these values should be reduced by = 10.00 percent

Therefore, volume of coarse aggregate = 0.58

Volume of Fine aggregate content = 0.42

MIX CALCULATIONS:-

The mix calculations per unit volume of concrete shall be as follows

a) Volume of concrete = 1.00 Cum

b) Volume of cement = (Mass of cement / Specific gravity of cement)

X 1/1000 = 0.118 Cum

c) Volume of water = (Mass of water / Specific gravity of water) X

1/1000 = 0.174 Cum

d) Volume of Chemical admixture = (Mass of admixture / Specific

gravity of admixture) X 1/1000 = 0.000 Cum
e) Volume of all in aggregate=(Vol. concrete- cement- water-
admixture) = 0.708 Cum

f) Mass of coarse aggregate=(e X Volume of coarse aggregate X

Specific gravity X 1000 ) = 1073 Kgs

g)Mass of fine aggregate=(e X Volume of fine aggregate X Specific

gravity X 1000 ) = 838 Kgs

MIX PROPORTION FOR TRIAL:-

Cement = 348 Kgs
Water = 174 Kgs
Fine aggregate = 838 Kgs
Coarse aggregate = 1073 Kgs
Chemical admixture = 0 Kgs
Water - cement ratio = 0.50

Add water @ 0.5% of weight of coarse aggregate for water absortion

Add water @ 1% of weight of fine aggregate for water absortion
 27.82815

33.24444

3.015
 M40 grade M40 grade 0.5% M40 grade SP 0.75% M40 grade SP 1%
Cement 386 13.124 386 13.124 386 13.124 386 13.124
Water 174 5.916 174 5.916 174 5.916 174 5.916
Fine aggregate 805 27.370 805 27.370 805 27.370 805 27.370
Coarse aggregat 1069 36.346 1069 36.346 1069 36.346 1069 36.346
Chemical admixt 0 0.000 1.930 0.057 2.90 0.086 3.86 0.115
PEG 0.75 2.895 87.261 2.90
PEG 0.5 1.930 58.174
Water - cement r 0.45 0.45 0.45 0.45

FOR CYLINDERS AND CUBES 2 2 EACH

1 m3 For cylinders and BEAMS

Cement M40 grade SP 0.5% M20 grade SP 1%
Water 386 11.194 348
Fine aggregate 174 5.046 174
Coarse aggregate 805 23.345 834
Chemical admixture 1069 31.001 1068
PEG 0.75 3.480
PEG 0.5 2.895 74.428 ML
Water - cement ratio 1.930 49.619 ML 2
0.45 0.50
 M40 grade SP 1.25% M40 grade 1.5%
386 13.124 386 13.124
174 5.916 174 5.916
805 27.370 805 27.370
1069 36.346 1069 36.346
4.83 0.143 5.79 0.172

0.45 0.45

M20 grade SP 1% M40 M20

10.092 SP 0.5 SP 1
5.046 PEG 0.5 PEG 0.75
24.186
30.972
88.140

44.734