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Universal Process Control TrainerCode 330

Universal Process Control Trainer … Code 330 Objective To demonstrate wide range of experiments, applications and
Universal Process Control Trainer … Code 330 Objective To demonstrate wide range of experiments, applications and

Objective

To demonstrate wide range of experiments, applications and advanced control techniques using industry standard instrumentation and controls

Features

DCS control

MODBUS communication

SCADA control

Manual tuning and Auto tuning

Patch board configurable experiments

Facility to introduce external controller

SS wetted parts

Inbuilt compressor and Diaphram pump with VFD

Study of I/P, DPT, control valve, valve positioner

Study of rotameter, orifice meter, venturimeter

Temperature, flow, level, pressure control

On-off, P, PI, PID control, PLC control

Open loop tuning by process reaction curve

Closed loop tuning by Zigler Nicholas method

Stability analysis by Bode plot

Cascade, Feed-forward and Ratio control

Three element control and interactive control

Setup

Universal Process Control Trainer Code 330 resembles a typical small industrial process plant with different processes and parameters. The plant is controlled using DCS control (Hybrid controller) with specially developed software for supervisory control systems. A jack plug and socket patch board provided at the interface of the process facilitates configuration of different experiments and allows user to develop and test own control strategies. The patch board also allows direct access to transmitters and control elements enabling user to connect external controllers, PLCs & DCSs. The product layout is designed to educate, train and develop the user to cover various aspects of process control. User can configure the product from study of basic components to advanced study of complex process control loops using advanced DCS control. More than 25 different experimental configurations are incorporated to support the study. The product allows user to experience the feel of physical use of industrial components and processes, routing the flow for intended configuration and observing the process controllability.

routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330
routing the flow for intended configuration and observing the process controllability. 05-04-2017 Page 1/4 PSP330

Universal Process Control TrainerCode 330

Universal Process Control Trainer … Code 330 Setup subassemblies Heating tank module Water supply module Process

Setup subassemblies

Heating tank module

Trainer … Code 330 Setup subassemblies Heating tank module Water supply module Process tanks module 1)

Water supply module

Setup subassemblies Heating tank module Water supply module Process tanks module 1) Heating tank module consisting

Process tanks module

Heating tank module Water supply module Process tanks module 1) Heating tank module consisting of Heating

1) Heating tank module consisting of Heating tank, Heater, RTD sensors, heating control unit and Piping.

2) Control panel module with DCS controller, power supply units, push buttons and patch board.

3) I/P converter module with I/P converters, pressure regulators and pressure gauges.

4) Water supply module consisting of Diaphram pump, centrifugal pump, water supply tank, rotameter, VFD for Diaphram pump, float switches, solenoid valve and piping.

5)Control valve module consisting of two pneumatic control valves, valve positioned and position transmitter

6) Process tanks module consisting of process tank (SS) with pressure transmitter, level tank with level transmitter and interconnected piping. 7) Flow sensing elements consisting of orifice meter, venturimeter and DP transmitter. 8) Air supply module consisting air compressor These modules and components are mounted on stand-alone type structure and interconnected with valves and piping.

Control panel & I/P converter

with valves and piping. Control panel & I/P converter Control valve module VFD for plunger pump

Control valve module

Control panel & I/P converter Control valve module VFD for plunger pump Along with MNC grade

VFD for plunger pump

I/P converter Control valve module VFD for plunger pump Along with MNC grade controllers and transmitters,

Along with MNC grade controllers and transmitters, an industrial grade SS used for wetted parts increases reliability of the product.

Universal Process Control TrainerCode 330

Universal Process Control Trainer … Code 330 Range of Experiments Study of component basics 1. Study

Range of Experiments

Study of component basics

1. Study of I/P : Input-output, Calibration

2. Study of DP transmitter: Input /output

3. Study of control valve characteristics: Valve coefficient and control valve characteristics

4. Study of valve positioner: Input/output

Study of flow measuring devices

5. Study of Rotameter: Calibration

6. Study of Orifice meter: Coefficient of discharge

7. Study of Venturi meter: Coefficient of discharge

Interacting and non interacting study

8. Study of interacting system: Step response

9. Study of non interacting system: step response

Single loop feedback control

PID control, tuning, Stability of following processes

10. Temperature control of direct heating process

11. Flow control of pump outlet

12. Flow control of process outlet

13. Level control by inlet flow manipulation using pneumatic valve

Software

Set up is supplied with Hybrid control designer software and specially developed supervisory control software. The hybrid control designer software can be used for development of new FBD as per users requirements and can be downloaded for execution. The supervisory control software is easy to use, flexible & scalable with features like Data access, trend plots, Data logging, Printing, Data export.

access, trend plots, Data logging, Printing, Data export. 14. Level control by outlet flow manipulation using

14. Level control by outlet flow manipulation using pneumatic valve

15. Level control by inlet flow manipulation using Plunger pump

16. Pressure control of closed tank (Air)

17. Pressure control of closed tank (Water)

Multi-loop control

18. Cascade control (Level + Flow)

19. Cascade control (Temperature + Flow)

20. Cascade control (Level + Pressure)

21. Feed forward control (temperature)

22. Feed forward + Feedback control (Level)

23. Ratio control (Flow)

24. Three element control (Level)

Multi input multi output control

25. Pressure and Level control (Interactive loops)

26. Level and Flow control (Interactive loops)

Study of PLC

27. PLC Study and control

26. Level and Flow control (Interactive loops) Study of PLC 27. PLC Study and control 05-04-2017
26. Level and Flow control (Interactive loops) Study of PLC 27. PLC Study and control 05-04-2017

Universal Process Control TrainerCode 330

Universal Process Control Trainer … Code 330 Specifications Product Universal Process Control Trainer (Code 330)

Specifications

Product

Universal Process Control Trainer (Code 330)

Type of control

DCS and SCADA

Control unit

Hybrid controller, Make Honey well, Model HC900, AI 8, AO 4, DI 16, DO 16, Control loops 8 with

Communication

RS232, RS485, Ethernet

Software package

DCS: Hybrid Control Designer

Temperature sensor

Make Radix, RTD, PT100, Range 0-100 deg.C, 2Nos

Temperature transmitter

Make ABUSTEK, PT100, Type 2 wire, Range 0-100 deg.C, Output 4-20mA,

2Nos

Flow transmitter

Make Yokogawa, DPT, Type 2 wire, Range 0200 mm H2O, Output 420 mA, Sq. root

Level transmitter

Make Yokogawa, DPT, Type 2 wire, Range 0500 mm H2O, Output 420 mA, Linear

Level transmitter

Make Wika, GPT, Type 2 wire, Range 0600 mm H2O, Output 420 mA

Pressure transmitter

Make Wika, GPT, Type 2 wire, Range 02.5 bar, Output 420 mA

Position transmitter

Type Electronic, 2 wire, O/P 420mA

I/P converter

Make Control Air Inc., Input 4-20mA, Output 3-15 psig (2Nos)

Heating control

Proportional power controller (SSR), Input 4-20 mA

Heater

Type Electrical 2 coil, Capacity 3 KW

Rotameter

Make Euraka, 40-400LPH

Solenoid valves

Make Avcon Controls, Type 2/2way normally closed, 1/4"BSP, water(2Nos)

Control valve

Make Pneucon Valve, Type: Pneumatic, Size:1/2", Input: 315psig, Linear & Equal % (2Nos)

VFD

Input single phase 200VAC, 1.1A, output AC3 phase

Pump

Make Kirloskar, Fractional horse power, type centrifugal

Diaphram pump

Make SITC Spanish, Positive displacement Diaphram pump, Cap 200Lph

Compressor

Make ELGI, 1 Hp,3.8CFM, 10 kg/cm^2 with 45 lit inbuilt tank receiver

Overall dimensions

1150mmL x 800mmW x 1900mmh

Our other products

1. Temperature control trainer (SCADA)

2. Flow control trainer (SCADA)

3. Level control trainer (SCADA)

4. Pressure control trainer (SCADA)

5. Cascade control trainer: Level + Flow (SCADA)

6. Multi process trainer: Level, Flow, Cascade, Ratio & FF

7. Flow measurement

8. Control valve characteristics

9. First and second order system

10. Temperature measurement

11. Flapper nozzle system

12. Multi variable control trainer

13. Interacting and non interacting system

14. DCS trainer (Hybrid controller)

15. Level measurement

16. Universal process control trainer

15. Level measurement 16. Universal process control trainer Specifications subject to change without notice APEX

Specifications subject to change without notice

APEX INNOVATIONS PVT. LTD.

E9/1, MIDC, Kupwad, Sangli - 416436 (MS) India Telefax: +91 233 2644098/2644398 Email: support@apexinnovations.co.in Web: www.apexinnovations.co.in