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The shape and texture of aggregate affects the properties of fresh concrete more
than hardened concrete. Concrete is more workable when smooth and rounded
aggregate is used instead of rough angular or elongated aggregate. Most natural
sands and gravel from riverbeds or seashores are smooth and rounded and are
excellent aggregates. Crushed stone produces much more angular and elongated
aggregates, which have a higher surface-to-volume ratio, better bond
characteristics but require more cement paste to produce a workable mixture.
The surface texture of aggregate can be either smooth or rough. A smooth surface
can improve workability, yet a rougher surface generates a stronger bond between
the paste and the aggregate creating a higher strength.
Most stockpiled coarse aggregate is in the AD state with an absorption of less than
one percent, but most fine aggregate is often in the wet state with surface moisture
up to five percent. This surface moisture on the fine aggregate creates a thick film
over the surface of the particles pushing them apart and increasing the apparent
volume. This is commonly known as bulking and can cause significant errors in
proportioning volume.
For mixture proportioning, the bulk unit weight (a.k.a. bulk density) is required.
The bulk density measures the volume that the graded aggregate will occupy in
concrete, including the solid aggregate particles and the voids between them. Since
the weight of the aggregate is dependent on the moisture content of the aggregate,
a constant moisture content is required. This is achieved by using OD aggregate.
Additionally, the bulk density is required for the volume method of mixture
proportioning.
The most common classification of aggregates on the basis of bulk specific gravity
is lightweight, normal-weight, and heavyweight aggregates. In normal concrete the
aggregate weighs 1,520 – 1,680 kg/m3, but occasionally designs require either
lightweight or heavyweight concrete. Lightweight concrete contains aggregate that
is natural or synthetic which weighs less than 1,100 kg/m3and heavyweight
concrete contains aggregates that are natural or synthetic which weigh more than
2080 kg/m3.
Although aggregates are most commonly known to be inert filler in concrete, the
different properties of aggregate have a large impact on the strength, durability,
workability, and economy of concrete. These different properties of aggregate
allow designers and contractors the most flexibility to meet their design and
construction requirements.
References
1. Mehta and Monteiro. (1993) Concrete Structure, Properties, and
Materials, Prentice-Hall, Inc., Englewood Cliffs, NJ