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Analysis on fatigue crack growth laws for crumb rubber modified (CRM)
asphalt mixture
Hainian Wang a,⇑, Zhengxia Dang a,1, Lian Li b,2, Zhanping You c,3
a
Key Laboratory for Special Area Highway Engineering of Ministry of Education Chang’an University South Erhuan Middle Section, Xia’n, Shaanxi 710064, China
b
School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China
c
Department of Civil and Environmental Engineering, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931-1295, United States
h i g h l i g h t s
Crumb rubber concentration has significant influence on CRM asphalt mixture’s fatigue property.
It is beneficial for the CRM mixture’s fatigue property to use smaller size rubber powders.
The fatigue life becomes longer and crack grows slower with the increasing of loading frequency.
Gap aggregate gradation behaves better than continuous gradation for CRM mixtures.
a r t i c l e i n f o a b s t r a c t
Article history: In recent years, crumb rubber has been applied widely in asphalt pavement, and many researchers have
Received 9 March 2013 indicated that crumb rubber modified (CRM) asphalt mixture is an environmentally friendly material. In
Received in revised form 2 June 2013 this study, the notched semi-circular bending (SCB) test was employed to study the fatigue cracking
Accepted 4 June 2013
property for CRM asphalt mixture. Then the cracking growth length was obtained by image processing
Available online 13 July 2013
technology, and its correlation with the fatigue number was established and studied in this paper. Con-
currently, the influence of gradation type, asphalt content, test temperature, stress ratio, loading fre-
Keywords:
quency, rubber powder concentration and rubber powder size on CRM asphalt mixtures’ fatigue life
Crumb rubber modified (CRM) asphalt
mixture
and crack growth laws were investigated by this method. The results indicated that the gap-graded
Notched semi-circular bending (SCB) test CRM asphalt mixture had a longer fatigue life and a lower crack growth rate than the continuous graded
Fatigue crack mixtures Moreover, at the optimum asphalt content, the fatigue life was much longer and the crack
growth rate was much lower at smaller loading times with higher loading frequency at the CRM asphalt
mixture concentration of 20% using the smaller 80 mesh fine crumb rubber size.
Ó 2013 Elsevier Ltd. All rights reserved.
1. Introduction crumb rubber into asphalt can improve its performance [3]. Many
studies have proved that CRM asphalt pavement increase pave-
With the rapid development of automobile industry and quick ment life by, resistance to cracking and rutting, decrease traffic
increase of cars annually, over 65 million scrap tires have been pro- noise, and overall reduction of the maintenance costs. In addition,
duced every year in China [1]. And moreover, the number of scrap some researchers have found that the use of crumb rubber into as-
tires has been increasing at a rate of 20% annually in the past dec- phalt binders can enhance the fatigue resistance [4–7].
ade, which gives great pressure to the environment. The question Fatigue cracking of asphalt mixture is one of the main damages
of how to deal with these scrap tires is an important issue all over in asphalt pavements, which influences the pavement performance
the world [2]. In recent years, it is very popular to employ scrap tire significantly. The main influencing factor of fatigue cracking is the
into asphalt pavement. Crumb rubber modified (CRM) asphalt can material property [8,9]. Cao and Bai employed crumb rubber pow-
consume a considerable number of scrap tires, moreover adding ders from different sources and virgin asphalt of 70# (penetration
grade) and 90# to evaluate the performances of asphalt rubber
stress absorbing membrane interlay [10]. The test results indicated
⇑ Corresponding author. Tel.: +86 29 82334798. that CRM asphalt binder with truck tire crumb rubber has better
E-mail addresses: wanghainian@aliyun.com (H. Wang), zhaofeng performances than that of binders with car tire crumb. CRM as-
wuying@163.com (Z. Dang), cdlilian@126.com (L. Li), zyou@mtu.edu (Z. You).
1
phalt binder using the 70# asphalt has a better high-temperature
Tel.: +86 29 82334824.
2
Tel.: +86 9319 8259502.
performance than using 90# asphalt. However, 70# CRM asphalt
3
Tel.: +1 906 487 1059. binder’s low temperature performance and fatigue resistance were
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.06.014
H. Wang et al. / Construction and Building Materials 47 (2013) 1342–1349 1343
not as good as CRM asphalt binder using 90# asphalt. All CRM Table 1
binders in general had good fatigue and shear resistance. Properties of 90# virgin asphalt binder.
Wang et al. employed |G| sin d from the Dynamic Shear Rheom- Test properties Unit Standard Test
eter test to evaluate the intermediate temperature fatigue property requirements results
of CRM binder with a 20 mesh crumb rubber [11]. The concentra- Penetration (15 °C, 100 g, 5 s) 0.1 mm N/A 33.9
tion of crumb rubber were 10%, 15%, 20% and 25% by weight of as- Penetration (25 °C, 100 g, 5 s) 0.1 mm 80–100 94.7
phalt binders, respectively. It was found that the addition of crumb Penetration (35 °C, 100 g, 5 s) 0.1 mm N/A 147.2
Penetration index – 1.5 +1.0 0.45
rubber could improve the intermediate temperature fatigue life of Softening point °C P46 47.5
asphalt binders significantly. Previous studies have paid more Ductility (5 °C, 5 cm/min) cm N/A 11.6
attention on different crumb rubber modifiers and additive agents Kinematic viscosity (135 °C) Pa s 0.632
for rubber asphalt to improve the fatigue resistance property in re- Density g/cm3 N/A 0.979
RTFO aged asphalt residue
cent years [12–14]. However, there is very limited and detailed re-
Mass loss % 0.8 +0.8 0.34
search work done on fatigue cracking for CRM asphalt mixtures. Penetration ratio for asphalt % P61 72.9
Xiao et al. used fatigue beams test to study the long-term per- residue (25 °C)
formance of warm CRM asphalt mixtures with one rubber type Ductility for asphalt residue(5 °C) cm N/A 5.1
(40 mesh ambient crumb rubber), two aggregate sources, two
WMA additives (Asphamin and Sasobit) at 20 °C. It was indicated
that crumb rubber and WMA additives could effectively extend
the long-term performance of asphalt mixtures when compared Table 2
with conventional asphalt mixtures [15]. Mull employed Semi-Cir- Crumb rubber properties.
cular Bending (SCB) test to evaluate fracture resistance of chemi- Index Property Test results (%)
cally modified crumb rubber asphalt (CMCRA) pavement based
Physical indexes Specific gravity 1.15
on the J-integral concept. The CRA pavement was found to have a Moisture content 0.45
slightly higher fracture resistance than that of the control pave- Metal content 0.002
ment [16]. Fiber content 0.51
Recently, SCB test, which is popular in Europe and the USA, has Chemical indexes Ash content 3.6
attracted many researcher’s interests. This test can analyze and Acetone content 11.5
evaluate asphalt mixtures molded by various methods; specifically Carbon black content 28.4
Rubber hydrocarbon content 56.5
it can directly be used to carry out cracking analysis experiments
on pavement cores. Arabani, M. used SCB test to study CRM asphalt
mixtures, and found that the asphalt mixtures produced by the wet
and dry processes showed better fatigue performance, which even- Table 3
tually turned out to be an effective evaluation means for the pave- The properties of CRM asphalt binder.
ment service performance of asphalt rubber mixtures [17,18].
Test properties Unit Test results
There are two reasons to explain why the addition of crumb
rubber can enhance the asphalt mixture’s anti-fatigue property. Penetration (15 °C, 100 g, 5 s) 0.1 mm 29.6
Penetration (25 °C, 100 g, 5 s) 0.1 mm 71.2
One reason is that there is some anti-aging agent element in crumb Penetration (35 °C, 100 g, 5 s) 0.1 mm 114.1
rubber powders such as carbon black, which can increase asphalt Penetration index – 0.19
binders’ or asphalt mixtures’ aging resistance when added into. Softening point °C 55.4
The other reason is that the viscosity and elasticity of asphalt bin- Ductility (5 °C, 5 cm/min) cm 17.6
Equivalent brittle point 20.7
der will increase when crumb rubber powder is added into asphalt
Equivalent softening point 51.9
binder, which will increase the asphalt film thickness on aggre- Viscosity (177 °C) Pa s 2.8
gates surface and then increase the asphalt mixtures’ aging resis- Viscosity (190 °C) Pa s 1.9
tance. There are various methods and criteria to evaluate the Elastic recovery % 68.5
asphalt mixtures’ fatigue property today. This paper employed
the notched SCB test for asphalt mixture fatigue test. The influence
of gradation type, asphalt content, test temperature, stress ratio, rubber, sharply increasing the viscosity of CRM asphalt binders. An ambient crumb
loading frequency, rubber powder concentration and rubber pow- rubber from Beijing, China was used in this study, and the properties of the crumb
der size on CRM asphalt mixtures’ fatigue property was studied to rubber are shown in Table 2.
SMAR-16
100
AC-16
Passing Percentage (%)
80
60
40
20
0
0.3 0.6 1.18 2.36 4.75 9.5 16 19
Sieve size (mm)
35 35
AC-16
30 30
25
25
15% 20
20 18%
20%
22% 15
15 25%
0 1000 2000 3000 4000 5000
0 600 1200 1800 2400 3000 3600 4200 4800 5400 Fatigue Life (loading circles)
Loading Circles
(a) Fig. 4. Crack length for SMAR-16 CRM asphalt mixture and AC-16 CRM asphalt
mixture with 20% rubber content.
35
Crack Growth Length (mm)
Table 6
ANOVA results of crumb rubber concentration on crack length growth.
30
Source SS df MS F P-value Fcrit
SMAR-16 171.052 4 42.763 29.5597 0.000 2.5252
25
AC-16 291.749 4 72.937 35.1649 0.000 2.5837
15%
18% Note: SS: sum of squares; df: degree of freedom; MS: mean squares; F: the F value;
20 Fcrit, the F critical value; The significance level is 0.05.
20%
22%
15 25%
phalt mixture is 1.31 times that of AC-16. Note: SS: sum of squares; df: degree of freedom; MS: mean squares; F: the F value;
However, from Fig. 3 it can also be seen that, both for SMAR-16 Fcrit, the F critical value; The significance level is 0.05.
CRM asphalt mixture and AC-16 CRM asphalt mixture, the crack
length grows faster with the increase of fatigue life. When the load
repetition times were the same for SMAR-16 CRM asphalt mixtures program, of which the accuracy of the various models was evalu-
at different crumb rubber concentrations, the mixture with 20% ated at a significance level of 0.05 (a = 0.05). It could be learnt that
rubber content had the smallest crack length. Further findings for crumb rubber concentration had a significant effect on crack
SMAR-16 CRM asphalt mixture were consistent with AC-16 CRM growth length in notched SCB test for both SMAR-16 CRM asphalt
asphalt mixture. Therefore, it could be learnt that 20% could be mixture and AR-16 CRM asphalt mixture as Fcrit value was bigger
an optimum crumb rubber concentration when referring to anti- than F value or P-value was smaller than 0.05. Also, as it is indi-
fatigue property for CRM asphalt mixtures, as the crack grows cated in Table 7 the differences between the crack length of
much slower and fatigue life is longer at that concentration than SMAR-16 CRM asphalt mixture and AC-16 CRM asphalt mixture
that of CRM asphalt mixtures with other crumb rubber contents. are significant at different crumb rubber concentrations. Therefore,
Also, the crack length of SMAR-16 CRM asphalt mixture grows both crumb rubber content and gradation are very important in
much slower than that of AR-16 CRM asphalt mixture. Take the CRM asphalt mixture’s fatigue property.
CRM asphalt mixtures with 20% for example, as it is indicated in
Fig. 4, when the load repetition time was lower than 2200, crack 3.2. Analysis of crumb rubber powder size on crack growth
lengths grows similarly. However, the crack length grows much
slower in the SMAR-16 CRM asphalt mixture than that of the AR- Since it was indicated that 20% crumb rubber concentration
16 CRM asphalt mixture. Therefore, SMAR-16 CRM asphalt mixture could be an optimum content in evaluating the fatigue property
has a much better anti-fatigue property than AC-16 asphalt of CRM asphalt mixture, this paper also employed three sizes of
mixture. crumb rubber powders (20 mesh, 40 mesh, 80 mesh) by 20%
Furthermore, the statistical analysis of variance (ANOVA) tech- weight of asphalt to investigate the fatigue property of CRM as-
nique was applied to quantify the effects of aggregate gradation phalt mixture by notched SCB test. Also the effect of crumb rubber
and crumb rubber concentrations on the CRM asphalt mixtures’ powder size on fatigue property in different gradations of CRM as-
crack length growth, and the analysis results are shown in Tables phalt mixture was studied. SCB test was operated with a sine load-
6 and 7. In this study ANOVA was conducted by using the Excel ing, the frequency of which was 10 Hz and the stress ratio was 0.5
1346 H. Wang et al. / Construction and Building Materials 47 (2013) 1342–1349
6 SMAR-16 20#
35
30
4
25
3
20
2
1 15
SMAR-16 35 20#
25
3000
20
2000
15
1000
0 500 1000 1500 2000 2500 3000 3500 4000 4500
0 Fatigue Life (loading circles)
20# 40# 80#
Crumb Rubber Powder Size (b)
(b) Fig. 6. N-a curves for SMAR-16 CRM asphalt mixture and AC-16 CRM asphalt
mixture under different crumb rubber sizes, (a) SMAR-16 and (b) AC-16.
Fig. 5. Maximum loading and fatigue life for SMAR-16 CRM asphalt mixture and
AC-16 CRM asphalt mixture with different rubber powder size, (a) maximum
loading and (b) fatigue life.
Table 8
ANOVA of rubber powder size on crack lengths in notched SCB test.
at 15 °C. The maximum loading and fatigue life of SMAR-16 CRM Source SMAR-16 AR-16
asphalt mixture and AC-16 CRM asphalt mixture with different 20 mesh 40 mesh 80 mesh 20 mesh 40 mesh 80 mesh
crumb rubber powders sizes at 20% rubber concentration are
40 mesh – S – S
shown in Fig. 5. It can be seen that both maximum loading and fa- 80 mesh – –
tigue life increase as the crumb rubber powder size decreases in
Note: N: non-significant; S: significant. The significance level is 0.05.
both SMAR-16 and AC-16 CRM asphalt mixtures. For example,
the maximum loadings for 40 mesh and 80 mesh SMAR-16 CRM
asphalt mixture were 114.14% and 124.38% of that for 20 mesh
mixture when the crumb rubber content was 20%, respectively. length growth in notched SCB test in both SMAR-16 and AC-16
While, for fatigue life the values were 123.86% and 141.85%, CRM asphalt mixtures. As indicated in Fig. 6 and Table 8, mixtures
respectively. It was shown that for the two gradation mixtures with smaller crumb rubber powder size would have better ant-fa-
with the same crumb rubber size and content, SMAR-16 CRM as- tigue property.
phalt mixture had a lager maximum loading and a longer fatigue
life than AC-16 CRM asphalt mixture.
The N-a curves which describe the relationships between load- 3.3. Analysis of test temperature on crack length growth
ing repetition times and crack growth lengths for both SMAR-16
and AC-16 CRM asphalt mixtures with different crumb rubber sizes As it is known that an asphalt mixture is a viscoelastic material,
are indicated in Fig. 6. It could be seen that when the fatigue life and its mechanical properties are influenced significantly by tem-
was the same, both SMAR-16 and AC-16 CRM asphalt mixtures peratures, therefore, in order to study the effect of temperature on
with smaller size rubber powders had a smaller crack growth the fatigue property of CRM asphalt mixture, three temperatures:
length. Therefore, the crack grew the most slowest in CRM asphalt 5 °C, 15 °C and 25 °C were chosen in notched SCB tests. The loading
mixture with 80 mesh rubber powders than that with the other was a sine loading with a frequency of 10 Hz, and the stress ratio
two sizes of rubber powders. was 0.5. In addition, crumb rubber powder size in this study was
The ANOVA was employed to analyze the significant effects of 40 mesh, and the content was 20% by the weight of virgin asphalt
crumb rubber powder size and gradation on crack growth length, binders. The maximum loadings and loading times of SMAR-16
and the results are shown in Table 8. It was identified and verified CRM asphalt mixture and AC-16 CRM asphalt mixture at different
that crumb rubber powder sizes had significant effect on crack temperatures are shown in Table 9.
H. Wang et al. / Construction and Building Materials 47 (2013) 1342–1349 1347
25 ature could weaken fatigue life. It is also indicated that at the same
testing temperature, SMAR-16 CRM asphalt mixture has a better
ant-fatigue property than that of AC-16 CRM asphalt mixture.
20 o However, the differences between the fatigue properties of the
AC-16 5 C
o
AC-16 15 C two mixtures at different temperatures are different. ANVOA was
o
AC-16 25 C
o
employed to study these differences, and the results were shown
SMAR-16 5 C
15 o in Table 10. It can be seen that the differences between fatigue
SMAR-16 15 C
SMAR-16 25 C
o properties of SMAR-16 CRM asphalt mixture and AC-16 CRM as-
phalt mixture are significant at different test temperatures. When
0 2000 4000 6000 8000 10000
compared using the P-values, it could be obtained that the differ-
Fatigue Life (loading circles)
ence at 25 °C is the greatest as the P-value is smallest and the dif-
Fig. 7. N-a curves for AC-16 CRM asphalt mixture and SMAR-16 CRM asphalt ference at 15 °C is the smallest. Therefore, this phenomenon might
mixture at different temperatures. require a further investigation.
5500
7.0 SMAR-16
SMAR-16
5000 AC-16
AC-16
Maximum Loading (KN)
6.5
4500
Fatigue Life
6.0
4000
5.5
3500
5.0 3000
4.5 2500
2000
4 6 8 10 12 14 16 4 6 8 10 12 14 16
Loading Frequency (Hz) Loading Frequency (Hz)
Fig. 8. The maximum loadings and loading times for SMAR-16 CRM asphalt mixture and AC-16 CRM asphalt mixture.
1348 H. Wang et al. / Construction and Building Materials 47 (2013) 1342–1349
35 5Hz 35
10Hz 5Hz
Crack Length (mm) 15Hz 10Hz
25 25
20 20
15 15
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000 3500 4000 4500
Fatigue Life Fatigue Life
(a) (b)
Fig. 9. N-a curves for SMAR-16 CRM asphalt mixture and AR-16 CRM asphalt mixture at different loading frequencies.
Table 11 2. When studying the crumb rubber powder size effect on CRM
ANOVA of loading frequency on crack lengths in notched SCB test. asphalt mixture’s fatigue property, rubber powders of 20 mesh,
Source (Hz) SMAR-16 AR-16
40 mesh and 80 mesh were employed in this paper. The test
results show that fatigue lives for both SMAR-16 and AC-16
5 Hz 10 Hz 15 Hz 5 Hz 10 Hz 15 Hz
asphalt mixture would grow longer when the rubber powder
5 – S S – S S size decreases as crack grew more slowly in the notched SCB
10 – S – S
test.
15 – –
3. The notched SCB test was conducted at 5 °C, 15 °C and 25 °C to
Note: N: non-significant; S: significant. The significance level is 0.05. study the effect of temperature on CRM asphalt mixture’s fati-
gue property. It was learnt that for the same CRM asphalt mix-
ture, crack would grow much faster as temperature rises, and
that increasing vehicle speed appropriately could extend asphalt
the fatigue life would decrease. Therefore, temperature had a
pavement life.
significant effect on the CRM asphalt mixture’s fatigue life.
In addition, the N-a curves for SMAR-16 CRM asphalt mixture
4. Another significant factor to influence CRM asphalt mixture’s
and AR-16 CRM asphalt mixture are indicated in Fig. 9. It could
fatigue property was the loading frequency. Three loading fre-
be seen that when the loading frequency was 15 Hz, the crack
quencies of 5 Hz, 10 Hz and 15 Hz were employed in notched
length grew the slowest for both the SMAR-16 sand AC-16 CRM as-
SCB test. The fatigue life would be longer as crack grew much
phalt mixture after bearing the same loading repetition times. For
slower when the loading frequency was increased..
example, when the loading repetition time was 2000 for SMAR-16
5. It was also found in this study that the SMAR-16 CRM asphalt
CRM asphalt mixture, the crack lengths at 10 Hz and 15 Hz were
mixture had a better ant-fatigue property than AC-16 CRM
66.55% and 62.21% of that at 5 Hz. Loading frequency play a signif-
asphalt mixture. This indicated that gap gradation is more suit-
icant role in CRM asphalt mixture’s fatigue property as indicated in
able for CRM asphalt mixture than continuous gradation.
Table 11. Therefore, the vehicle speed is very important in asphalt
pavement fatigue property.
In this paper, in order to study crack growth in CRM asphalt The research is supported by the funds of National Natural Sci-
mixture in notched SCB test, the dynamic expansion length of ence Foundation of China (NSFC) (No. 51178056), the Shaanxi Pro-
cracking was obtained by image processing technology, and its cor- vincial Natural Science Foundation (2011JQ7007) and the Special
relation with the fatigue number and crack growth length were Fund for Basic Scientific Research of Central Colleges, Chang’an
studied. Therefore, the influence of gradation type, asphalt content, University (CHD2012ZD013).
test temperature, stress ratio, loading frequency, rubber powder
concentration and rubber powder size on CRM asphalt mixtures’
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