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LEARNING OUTCOMES
This course intends to institutionalize importance of Quality and how it is and can be applicable
in every field. Students will learn 6-Sigma concept, method and tools and would be able to:
• Develop conceptual and practical understanding of what six sigma is, benefits/ requirements
and tools used
• Apply method into real world to deliver result; learn a systematic 1, 2, 3 method for
achieving world-class quality in product development and manufacturing
• Develop understanding of how statistical/graphical data analysis enables data driven decision
making
• Changes the way we think and approach problem solving
• Changes the way we examine and look at data
• Appreciate availability and use data analysis software
• Builds on existing student basic understanding of statistics and data representation
• Students should feel that they are learning new skills after each class
• Cover the body of knowledge for certified six sigma black belt
• Master the basic skills and knowledge base for green belts
Grading policy:
Weekly short quizzes: 15%
Homework: 7.5%
Project 7.5%
Midterm: 35%
Final 35%
CLASS PROJECTS
The major project counts for 100 points and is a group project.
SCHEDULE OF TOPICS
Week 1 Define
• Understanding Six Sigma
• Six Sigma Fundamentals
2. Define
• Selecting Projects
• Elements of Waste
• Define - Wrap Up
• Intro to Measure
3. Measure
• Post Homework # 1
• Process Discovery
• Six Sigma Statistics
4. Measure
• Measurement System Analysis
• Post Homework # 2
5. Measure
• Process Capability
• Measure – Wrap Up
6. Measure
• Post Homework # 3
• Midterm Review
• Intro to Analyze
• "X" Sifting
• Midterm
7. Analyze
• Inferential Statistics
8. Analyze
• Hypothesis Testing
• Analyze Wrap Up
9. Improve
• Process Modeling – Regression
• Project Due
10. Improve
• Post Homework # 4
• Experimental Methods
• Full/Fractional Factorial
• Improve Wrap Up
11. Control
• Capability Analysis
• Statistical Process Control
• Six Sigma Control Plans
• Project Presentation
• Post Homework # 5
12. Control
• Lean Controls
• DMAIC Wrap Up
• Final Exam Review
13. Final Exam