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Article history: The rate of inflow to a long well can vary along its completion length due to reasons such as frictional pressure
Received 1 November 2009 losses or reservoir permeability heterogeneity. These variations often negatively affect the oil sweep efficiency
Accepted 1 June 2011 and the ultimate recovery. Inflow Control Devices (ICDs) are a mature, well completion technology that can
Available online 15 June 2011
make the inflow profile more uniform by restricting the high specific inflow rate segments of the completion.
The paper presents a mathematical model for effective reduction of the inflow imbalance caused by the second
Keywords:
horizontal wells
of the above mentioned reasons, that is reservoir heterogeneity. The model addresses one of the key questions
Inflow Control Devices of the ICD technology application — the trade-off between well productivity and inflow equalisation. The
ICD practical utility of the model is illustrated through a case study.
heterogeneity © 2011 Elsevier B.V. All rights reserved.
1. Introduction include basic functionality for ICD modelling while some of them
(Neylon et al., 2009; Wan et al., 2008) also offer a practical means to
Increasing well–reservoir contact has a number of potential advan- capture the effect of annular flow. Current numerical simulation
tages in terms of well productivity, drainage area, sweep efficiency and software provide engineers with the tools to perform the design and
delayed water or gas breakthrough. However, such long, possibly economic justification of an ICD completion. However, relatively simple
multilateral wells bring not only advantages but also present new analytical models still have a role to play in:
challenges in terms of drilling, completion and production. One of these
challenges is that the variation in rock properties (and hence fluid specific (1) Quick feasibility studies (screening ICD installation candidates).
inflow rate) tends to increase with increasing well length. Completion (2) Verification of numerical simulation results.
intervals with a length of several thousands of feet have become very (3) Communicating best practices in a non-product specific manner.
popular in the last few years. Such completions will often have
significantly uneven specific inflow distribution along their length if This paper proposes an analytical model for heterogeneous
special measures are not taken. These inflow variations often cause reservoirs that quantifies the reduction of inflow variation along a
premature water or gas breakthrough and, hence, should be minimised. horizontal well with ICDs installed. This model allows one to estimate:
Advanced well completions have proved to be a practical solution
to this challenge. Inflow Control Devices (ICDs) and Interval Control (1) The ICD design parameters that substantially reduce the inflow
Valves (ICVs) are two established types of advanced completions. ICVs variation caused by reservoir heterogeneity.
permit an active control of inflow (or outflow) of multiple completion (2) The impact of a specific ICD completion on Inflow Performance
intervals or laterals (Gai, 2002) while ICDs provide a passive form of Relationship (IPR) of a long well completed in a heterogeneous
inflow control (Henriksen et al., 2006). reservoir.
ICDs have been installed in hundreds of wells during the last decade
and are now considered to be a mature well completion technology 2. Assumptions
(Figs. 1 and 2). The steady-state performance of ICDs can be analysed in
detail with the help of well modelling software (Johansen and Our model invokes the following assumptions with respect to the
Khoriakov, 2007; Ouyang and Huang, 2005). Most reservoir simulators inflow from the reservoir:
0920-4105/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.petrol.2011.06.022
V.M. Birchenko et al. / Journal of Petroleum Science and Engineering 78 (2011) 534–541 535
(4) The perpendicular-to-the-well components of the reservoir since reservoir pressure at the external boundary, Pe, is measured at the
pressure gradients are much greater than the along-hole ones. same TVD as the corresponding point l of the tubing.
It is well known that near wellbore region of several feet accounts The above assumptions imply that the difference between the
for most of reservoir pressure drop. This pressure drop is typically reservoir pressure Pe and the tubing pressure P is constant throughout
much greater than that along the entire completion interval. the completion length:
Only in thousand feet long horizontal wells completed in high
permeability reservoirs are these two pressure drops comparable Pe ðlÞ−P ðlÞ = ΔPw = const: ð2Þ
(Birchenko et al., 2010b), however, since the distances over
which these two pressure drops occur differ by several orders
Our assumptions about the ICDs are as follows:
of magnitude, the assumption remains valid even in such cases.
(1) There is no flow in the annulus parallel to the base pipe, i.e. the
The above simplifications are often introduced in analytical de- fluid flows from reservoir directly through ICD screens into the
scriptions of coupling of reservoir and wellbore flow. They are required to base pipe. This assumption is reasonable when:
introduce the notion of the “specific productivity index” (PI per unit (a) ICDs are combined with a number of intermediate packers or a
length). This empirical parameter is determined largely by distribution of gravel pack (Augustine et al., 2008), or
formation permeability and fluid saturation in reservoir. It indicates that (b) The wellbore has collapsed around the screen so that annular
the fluid inflow from reservoir to wellbore is proportional to the pressure flow is no longer possible.
difference between the external reservoir boundary and the annulus. (2) ICDs of the same “strength” are installed throughout the
Consider an arbitrary point along the wellbore at distance l from the toe. completion length. This is the most common type of ICD
The fluid inflow from reservoir to wellbore at this point is given by: application due to the relative simplicity of its design and
installation operation (Henriksen et al., 2006). Further, the
dq operational risk is reduced for the case that the rig is unable to
= jðlÞðPe ðlÞ−Pa ðlÞÞ: ð1Þ
dl install the completion at the correct depth. However, variable
“strength” ICD completions have also been reported (Helmy
For details on notation used see the complete nomenclature at the
et al., 2006; McIntyre et al., 2006). These are more complex
end of the paper. The chosen assumptions for the description of the
operationally (to design and install) and require a detailed,
wellbore flow are that:
reliable description of variation of j along the wellbore length
(1) Friction and acceleration pressure losses between the toe at the time of completion installation. Such ICD designs are
and the heel are small compared to the drawdown. The validity required to mitigate extreme variations in the fluid inflow (e.g.
of this assumption has been discussed by many authors (e.g. fractured or “super k” zones in carbonate reservoirs).
Dikken (1990) or Birchenko et al. (2010b)). (3) The profile q(l) describing the flow distribution along the
(2) The fluid is incompressible. wellbore's internal flow conduit is a smooth function, i.e. it
has a continuous derivative. Strictly speaking, this empirical
Note that we do not assume the completion interval to be perfectly distribution is a step-like function, since the fluid enters the
horizontal. The true vertical depth (TVD) can vary along the completion wellbore through a number of point-like sources — the ICD
nozzles or channels. However, the discontinuity jumps will be inflow along the completion length due to the ICD. It is the objective
relatively small if the ICD well completion has a large number of of this work to develop and explore a framework linking the ratio
joints of a standard length (≈ 12 m). Thus, the flow distribution of the two coefficient of variations with well parameters (such as
profile along the wellbore's internal flow conduit q(l) can be ICD “strength”, drawdown, etc.) using the model described above
approximated by a smooth function. We make this assumption (Eq. (6)).
for convenience in order to simplify mathematical modelling.
4. Solution
3. Problem formulation
Taking into account equality (2) one can readily write down the
Let us analyse the impact of an ICD completion on the well inflow solution of Eq. (6):
profile when the well is completed in a heterogeneous reservoir. The qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
specific inflow rate is the derivative of the flow rate with respect to the −1 + 1 + 4aΔPw j2 ðlÞ
measured depth. We designate a separate notation U to this quantity U ðlÞ = ð9Þ
2ajðlÞ
since it is central to this paper:
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
dqðlÞ −1 + 1 + 4aΔP ðlÞj2 ðlÞ
U ðlÞ≡ : ð3Þ qw = ∫
L
dl ð10Þ
dl 0 2ajðlÞ
The Specific Productivity Index, j, and hence the inflow, U, change
where
stochastically along the completion interval. We will use the
coefficient of variation to quantify the degree of these changes. Recall 8
>
> ρcal μ 1 = 4 ρ 2 2
that the coefficient of variation of a random variable is defined as the >
> l B aICD for channel ICD
< ρ μcal ρcal ICD
ratio of its standard deviation and its mean. a= ð11Þ
The annulus pressure Pa is equal to the base pipe pressure P for a >
> Cu ρl2ICD B2
>
>
: an = for nozzle or orifice ICD
conventional completion (no ICD). Hence Cd2 d4
Inequality (8) may seem intuitively obvious to engineers familiar Calculation of the coefficient of variation requires mean and mean
with the ICD technology, however its rigorous mathematical proof square values of the specific inflow rate. The mean specific inflow rate
known to the authors is not straightforward (see Appendix A). is the ratio of the well flow rate to its length:
Let us consider the ratio of the two coefficients of variation,
CoV U/CoV j. This ratio equals unity for a conventional completion and qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
decreases monotonically with increasing ICD strength. The magnitude j2 −1 + 1 + 4aΔPw j2
hU i = qw =L = ∫ ηð jÞdj: ð13Þ
of this decrease is a quantitative measure of the equalisation of the j1 2aj
V.M. Birchenko et al. / Journal of Petroleum Science and Engineering 78 (2011) 534–541 537
Similarly, its mean square value is calculated as follows: The p.d.f. of a triangular distribution is as follows:
0 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi12
D E 8
−1 + 1 + 4aΔPw j2
j2 < 2ð j−j1 Þ = ð j2 −j1 Þ = ð jm −j1 Þ for j1 ≤ j ≤ jm
=∫ @ A ηð jÞdj:
2
U ð14Þ
j1 2aj ηð jÞ = 2ð j2 −jÞ = ð j2 −j1 Þ = ð j2 −jm Þ for jm ≤ j ≤ j2 ð21Þ
:
0 otherwise:
The choice of the method for solving the integrals (13) and (14)
depends on the functional form of η( j), the p.d.f. of the specific PI. Then
Notably, these integrals can be solved analytically for a piecewise linear
p.d.f. (e.g. a uniform or triangular distribution). The corresponding
solutions are presented below in Sections 4.1 and 4.2. When the density qw = hU iL =
2L
j2 −j1
ð I ð j Þ−I ð j Þ−j
Uj m
j −j
ðI ð j Þ−I ð j ÞÞ
Uj 1
m
+
1
1
U m U 1
2
Þ Uj
m
2 Uj m ð22Þ
m
+
1
1
U m U 1
ηð jÞ =
1 = ð j2 −j1 Þ
0
for j1 ≤ j ≤ j2
otherwise:
ð15Þ
+
j ðS ð j Þ−S ð j ÞÞ−S ð j Þ + S ð j Þ
2 U 2
j −j
U m
2
Þm
Uj 2 Uj m ð24Þ
with
In this case:
0 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
pffiffiffiffiffiffiffiffiffiffiffiffi 1
I ð j Þ−IU ð j1 Þ 1 @ j 1 + 4aj2 ΔPw arcsinh 2j aΔPw A
qw = hU iL = U 2 L ð16Þ IUj = −j + + p ffiffiffiffiffiffiffiffiffiffiffiffi ð25Þ
j2 −j1 2a 2 4 aΔPw
and
2
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ΔPj = 2−IU ð jÞ
ffi SUj ð jÞ = ð26Þ
CoV U ð j2 + j1 Þ 3 U 2 −hU i2 a
= ð17Þ
CoV j hU ið j2 −j1 Þ and functions IU and SU defined by Eqs. (19) and (20) respectively.
where
5. Case study
D E SU ð j2 Þ−SU ð j1 Þ
2
U = ð18Þ This case study shows how our model for the uniform distribution
j2 −j1
of the specific productivity index can be used in practice. We consider
with two following cases:
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1. Prolific reservoir
1 + 4aΔPw j2 −ln 1 + 1 + 4aΔPw j2
2. Medium productivity reservoir.
IU ð j Þ = ð19Þ
2a
This is done to quantitatively illustrate the dependence between
ð
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 2 the specific PI and ICD “strength” required to reduce inflow variations.
SU ð j Þ = −1 + 2aΔPw j + 1 + 4aΔPw j2 −
2a2 j
Þ
pffiffiffiffiffiffiffiffiffiffiffiffi 5.1. Prolific reservoir
pffiffiffiffiffiffiffiffiffiffiffiffi
−2j aΔPw arcsinh 2j aΔPw : ð20Þ
Let us consider a 1 km long well completed in a prolific heteroge-
neous reservoir (Table 2). The anticipated PI of the well is
2000 Sm 3/day/bar. A drawdown, ΔPr, of 0.5 bar is required for a conven-
4.2. Triangular distribution of specific productivity index tional completion to achieve the target well rate of 1000 Sm 3/day.
Table 2
200.5
Prolific reservoir case study data.
Pressure, bar
Well Productivity Index (PI) J 2000 Sm3/day/bar
Minimum value of specific PI j1 0.5 Sm3/day/bar/m
Maximum value of specific PI j2 3.5 Sm3/day/bar/m 199.5
Target well flow rate qw 1000 Sm3/day
In-situ fluid density ρ 800 kg/m3
In-situ fluid viscosity μ 1.7 cp 199.0
Formation volume factor B 1.2 Rm3/Sm3
Length of the ICD joint lICD 12.2 m
198.5
0 200 400 600 800 1000
Measured depth from the heel, m
Reservoir Annulus Tubing
Pressure drop introduced by a conventional completion is usually
negligible compared to the drawdown: Fig. 4. Pressure profiles in the prolific reservoir case with 1.6 bar ICDS.
1500
50% (for the target rate), but also delivered an improved degree of
0.6
inflow equalisation (Fig. 3). The grey line in Fig. 3 was obtained using
formula (9). The specific inflow rate variation is considerably smaller 1000
0.4
than for a conventional completion. Namely, the CoV U/CoV j ratio of
0.52 for the “1.6 bar” ICD case can be interpreted as almost a 50% 0.2
500
reduction of the difference between regions of high and low specific
inflow rate. 0 0
As stated in Section 2, modelled reservoir and tubing pressures will 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007
only vary if the well is not strictly horizontal, although the difference Channel ICD strength, bar/(Rm3/day)2
between these two pressures is constant even for inclined wells.
CoV ratio Well flow rate
Annulus pressure may be calculated using formula (7). Fig. 4 illustrates
the pressure distribution for the above scenario. Fig. 5. Dependence of inflow equalisation and well productivity on ICD strength for
An increase in the ICD strength gives an even more uniform inflow channel ICDs in a prolific reservoir.
at the cost of further reduction of well inflow performance. This is
1.2 2500
Specific inflow rate, Sm3/day / m
4 4 1
Specific PI, Sm3/day / bar / m
2000
3.5 3.5
0.8
CoV ratio
3 3 1500
2.5 2.5 0.6
2 2 1000
0.4
1.5 1.5
1 1 500
0.2
0.5 0.5
0 0
0 0 0 2 4 6 8 10 12 14 16
0 200 400 600 800 1000
Measured depth (from the heel), m Effective nozzle diameter per 40 ft joint, mm
Specific PI Specific Inflow with '1.6 bar' CoV ratio Well flow rate
ICDs and no annular flow
Fig. 6. Dependence of inflow equalisation and well productivity on ICD strength for
Fig. 3. Prolific reservoir: inflow equalisation with ICDs. nozzle/orifice ICDs in a prolific reservoir.
V.M. Birchenko et al. / Journal of Petroleum Science and Engineering 78 (2011) 534–541 539
CoV ratio
1500
Total pressure drop at the heel ΔPw 10 bar
0.6
1000
0.4
500
0.2
(Birchenko et al., 2008). In order to illustrate the importance of this
parameter let us now consider the case with 10 times lower PI 0 0
0 2 4 6 8 10 12 14 16
(200 Sm 3/day/bar) and 10 times higher total pressure drop (10 bar).
Such modifications (Table 3) would not change the inflow perfor- Effective nozzle diameter per 40 ft joint, mm
mance of conventional completion as it is the product of the PI and CoV ratio Well flow rate
the pressure drop that determines the inflow rate. However, the
Fig. 8. Dependence of inflow equalisation and well productivity on ICD strength for
performance of an ICD completion will be different since the
nozzle/orifice ICDs in a medium productivity reservoir.
inflow is no longer proportional to the above mentioned product in
this case.
According to formulae (16) and (17), the flow rate of a “1.6 bar” ICD
well is 1720 Sm 3/day and the CoV U/CoV j ratio is 0.85 for the medium
productivity reservoir. This implies that the well flow rate and specific The neglect of frictional pressure losses is a valid assumption
inflow rate variation were reduced by 15% only (in contrast to 50% in most practical cases. The model presented in this paper is not
in the Prolific Reservoir case). Figs. 7 and 8 illustrate that the ICD's applicable when both reservoir heterogeneity and friction have
efficiency of inflow equalisation generally decreases with decrease substantial impact on the inflow distribution. In such cases numerical
in reservoir permeability. Medium productivity reservoirs require simulation should be used for proper completion design.
installation of “stronger” ICDs than prolific reservoirs. With numerical simulators at hand, some engineers may question
the practical utility of the present work. However, it is recognised
to be a good practice to employ a number of models of different
6. Discussion complexity rather than one complex model when solving a difficult
engineering problem (Williams et al., 2004). It should also be borne
The question of precision of this model ultimately depends on the in mind that the experience with and the availability of numerical
validity of assumptions made in Section 2. For instance, the formulae simulation varies from company to company. Relying solely on
for the CoV U/CoV j ratio should be regarded as its lower (optimistic) numerical simulation can be an obstacle in transferring best practices.
estimate since they were obtained by neglecting annular flow. Our analytical model is coarser than numerical models possible today.
Annular flow can technically be completely eliminated by using a However, the analytical solution is simpler, more transparent and
large number of isolation packers or a gravel-pack. However, in provides one with an insight into underlying physics in a more easily
practice annular flow occurs to a greater or lesser extent in almost all understood form. Analytical and numerical approaches complement
wells. The implications of annular flow are very case specific; one another.
requiring help from a numerical simulator if they need to be studied
(e.g. Neylon et al., 2009). This remark especially applies to fractured
7. Conclusions
reservoirs where the characteristic length of reservoir heterogeneity
(or width of the fracture) is considerably smaller than the length
An explicit analytical model for ICD application to heterogeneous
of the ICD joint. Adequate modelling of such cases is an extremely
reservoirs has been proposed. Formulae (16) and (22) allow one to
challenging task for both analytical and numerical methods.
estimate the IPR of an ICD completion in a heterogeneous reservoir
while formulae (17) and (23) quantify the ICD's equalisation effect.
The presented model addresses the question of the trade-off
between well productivity and inflow equalisation for ICD applica-
1.2 2500
tions in heterogeneous reservoirs and allows one to estimate the
ICD completion parameters suitable for such applications. The
Well flow rate, Sm3/day
1
2000 proposed model was used in a case study which quantitatively
0.8 illustrated why medium permeability reservoirs require “stronger”
CoV ratio
Appendix A. Proof of the coefficient of variation ratio inequality Now the theorem will follow if we manage to prove that
Expression (9) represents the greatest root of the following I2
∑ I 2m + 1 I 2ðn−mÞ + 1 ≤ðn + 1ÞI 2n + 2
quadratic equation: 0≤m≤n I 21
Since the applied transformation is linear, it preserves the where equality holds if and only if f is proportional to g almost
coefficients of variations unchanged. Thus, CoV Y = CoV U and CoV everywhere (with respect to h and its support). In particular, the
X = CoV j. It follows that the inequality (8) is identical to the following following inequality holds:
one:
2
I k ≤ I k + 1 I k−1 : ðA:6Þ
CoV Y b CoV X ðA:3Þ
Since Y is a positive random variable and h is a proper probability
where X and Y are positive random variables linked by Eq. (A.2). We
density function (it integrates to unity) the case I 2 = 0 is not
will, therefore, prove the inequality (A.3) in order to prove (8).
possible. Hence I 2 N 0, and Eq. (A.6) implies that I k N 0 for all k. In
We define a map y ↦ x as a continuous bijection
this case the Cauchy inequality (A.6) takes the form of equality only
y when y k + 1 is proportional to y k − 1 on the support of h. This implies
x= ðA:4Þ
1−ay2 that Y can take only one non-zero value almost surely, that is to say h
is concentrated on at most one point outside zero. We can rewrite
Eq. (A.6) as follows:
0; a−2 to (0, ∞). We also define the following
1
from the interval
function: I2 Ik I
≤…≤ ≤ k + 1: ðA:7Þ
2 I1 I k−1 Ik
∞ y
∫ dhð yÞ
0 1−ay2 In particular,
F ðaÞ = 2
∞ y
∫ dhð yÞ I2 I
0 1−ay2
≤ 2n + 2
ðA:8Þ
I1 I 2n + 1
where h(y) is the probability density function of Y. It follows that:
and
∞
∫ y2 dhð yÞ 2 I 2m + 1 I I I 2n + 1
F ð0Þ =
0∞ 2 = 1 + CoVðY Þ ≤ 2m + 2 ≤ 2m + 3 ≤ … ≤ ðA:9Þ
∫ y dhð yÞ I1 I2 I3 I 2ðn−mÞ + 1
0
∞
∫ xð y; aÞ2 dhð yÞ 2 so that
F ðaÞ =
0∞ 2 = 1 + CoVð X Þ
∫ xð y; aÞdhð yÞ I 2m + 1 I 2n + 1
0
≤ ; m = 0; …; n: ðA:10Þ
I1 I 2ðn−mÞ + 1
where x(y ; a) is a parametric function defined by Eq. (A.4).
The following theorem proves that F(0) ≤ F(a) for any non- By multiplying the inequalities (A.8) and (A.10) we obtain the key
negative real value of a, and hence that CoV(Y) ≤ CoV(X). We also inequality
prove that equality is possible if and only if Y (and hence X) has a
degenerate distribution. 2
I 2m + 1 I 2ðn−mÞ + 1 I 2 ≤ I 2n + 2 I 1
Theorem 1. The function F satisfies the inequality F(a) ≥ F(0) where,
except for the case when a = 0, equality holds if and only if h is a point which holds for any m = 0, …, n.
mass distribution. Thus the inequalities (A.5) are proven and the proof is complete.
∞
Proof. We use the following notation I k = ∫ yk dhð yÞ and develop
0
the nominator and denominator of F(a) as series in a exchanging sums Nomenclature
and integrals since all integrals are absolutely convergent: Fluid volumes are quoted at standard conditions (S) while fluid
viscosity and density are in downhole (R) conditions.
y n
∫ = ∑ a I 2n + 1
1−ay2 n≥0 B formation volume factor
2 Cd discharge coefficient for nozzle or orifice
y
unit conversion factor: 8/π 2 in SI units, 1.0858 ⋅ 10 − 15 in
n
∫ = ∑ ðn + 1Þa I 2ðn + 1Þ Cu
1−ay2 n≥0
metric units, 7.3668 ⋅ 10 − 13 in field units
2
y n IU( j) an auxiliary function, see Eq. (19)
∫ 2
= ∑ a ∑ I 2m + 1 I 2ðn−mÞ + 1 :
1−ay n≥0 0≤m≤n IUj( j) an auxiliary function, see Eq. (25)
V.M. Birchenko et al. / Journal of Petroleum Science and Engineering 78 (2011) 534–541 541