From brief study of literature and study material it can be stated
that the seismic qualification of all equipment in Shree Warana sahakari sakhar karakhana ltd is performed by collecting earthquake experience data. Static and dynamic analysis of Selected factory shed is performed to determine seismic parameters of karakhana structure viz. frequency, floor accelerations, mass participation, bolt forces etc. Also seismic qualification of anchorage bolts of various Equipment’s situated at various floor levels in Shree Warana sahakari sakhar karakhana ltd is performed by analytical method. Conclusions from these experience based and analytical investigation are presented below.
A) The experience database collected from the Shree Warana
sahakari sakhar karakhana ltd will provide a valuable database for preparing an economical & simplified qualification procedure for Indian manufactured Structures, System and Equipment (SS&E) used in Indian Power Plants & Industries. The various SS&E surveyed in this Sugar Factory includes a wide diversity in age, size, configuration, application, operating conditions, manufacturer, type of building, location within building, local soil conditions, quality of maintenance and quality of construction.
B) All the equipment data, collected, on performance of equipment
is classified according to various categories viz. equipment type, make, model, anchoring type, design features, performance levels (pass/fail criteria), earthquake acceleration levels, mounting elevation, and additional categories/criteria specific to equipment type. The design, mounting, anchorage details of the equipment which performed well will be included as acceptance rules. In the present work structure, system and equipment in the area are qualified by experience data survey which experienced more than 200+ earthquakes having magnitude 3.5 and more having PGA up to 0.48g. All types of equipment in the Shree Warana sahakari sakhar karakhana ltd are qualified by experience data ,whose qualification by analysis and shake table test is time consuming and costlier.
C) This approach of seismic qualification by using
experience data is first time used in India and in India none of work is done on it in the past. Moreover huge experience data bank of SS&E in the Sugar Factories & industries all over India is required which will be helpful for all future factories and industries.
D) The Sugar Factory Shed and equipment in the sugar
factory and general industries can be qualified for their structural integrity and more important for the functional performance of the active equipment based on the good performance of similar or same equipment in a sugar factory which have witnessed the real earthquakes with acceleration levels higher than those for which the equipment in the factory are to be seismically qualified. This is a most realistic and economic i.e. cost effective method of seismic qualification of equipment than the other methods.
E) The Sugar Factory structure is constructed on the Rocky
strata with raft footing and it’s all components are anchored in the Raised footing Above Ground Level with excess Precautions , Thus the structure possesses structural integrity with respect to its footing . This may be the main reason for no any damage to the structure during 1967 earthquake while all the surrounding houses, buildings, bridges severely damaged due to the earthquake. Also according to frequency, mass participation and FRS, Shree Warana sahakari sakhar karakhana structure is rigid enough to sustain the earthquakes having PGA more than 0.48g.
F) The equipment in the plant were in working condition or
operational during and after earthquake. The equipment in the plant was well anchored or bolted to the supporting base frame or embedded in concrete block. . There is no failure of equipment foundation, anchorage, supporting due to earthquake. The anchorage should be strong enough to sustain seismic forces so that equipment continue to operate during and after the earthquake. Current condition of equipment anchorage, its base frame and foundation is very good. Thus it is proved that the anchorage details of equipment in Sugar factory are strong enough to sustain the earthquake having PGA up to 0.48 g, this information will be very useful for future Sugar factories and industries. The study of equipment foundation, anchorage and mounting arrangement plays very important role in the seismic qualification of equipment.
G) All the anchorage bolts of all the selected equipment are
seismically qualified. The forces occurred in the anchorage bolts during major Koyna earthquake 1967 are very less than their original capacity. Anchorage bolts have seen very less accelerations from 0.3 to 0.6g in longitudinal directions during 1967 Koyna earthquake. Thus the equipment anchorages are strong enough to sustain earthquake having PGA up to 0.48g.
Future Scope
A Shake Table Test performs the time history analysis in only X
direction and gives the Acceleration data is X, Y & Z Also. Vertical component cannot be checked. Separate Numerical Seismic Analysis should be perform to see whether the vertical earthquake component would play an important role in its seismic behaviour. Further this study will give approach to seismically qualify the equipment with the help of real experience data base provided the equipment to be mounted have similar mounting arrangement. After a detailed and careful review of the full range of the available experience data base, combined with test data, analysis, and operational experience, etc., the earthquake capacity spectrum, and minimum anchorage requirement and acceptance and rejection rules can be formulated. Based on above information the earthquake capacity spectrum, and minimum anchorage requirement and acceptance and rejection rules can be formulated, acceptance and rejection rules for each class of equipment in general can be framed and associated reference spectra shall be developed which can be used for seismic qualification of similar equipment in other industries.