AIRCRAFT

MAINTENANCE MANUAL

LOW-STAGE BLEED CHECK-VALVE - REMOVAL/INSTALLATION

EFFECTIVITY: ALL

1. General
A. This section gives the procedures to remove/install the low-stage bleed check-valves.

B. The low-stage bleed check-valves are installed in the bleed duct on the LH side of the LH and RH
engines.

C. The procedures in this section are given in the sequence below.

TASK NUMBER DESCRIPTION EFFECTIVITY

36-11-02-000-801-A Low-Stage Bleed Check-Valves - Removal ALL

Low-Stage Bleed Check-Valves -
36-11-02-400-801-A ALL
Installation

D. The abbreviations and acronyms used in this section are given in the sequence below:

ABBREVIATION DESCRIPTION

AC Alternating Current
APU Auxiliary Power Unit
lb.in Pound Inch
LH Left-Hand
N.m Newton Meter
NAPRSOV Nacelle Pressure Regulating Shutoff Valve
RH Right-Hand

Embraer 190 - AMM 3914 General

36-11-02 Page 1 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

TASK 36-11-02-000-801-A
EFFECTIVITY: ALL

2. Low-Stage Bleed Check-Valves - Removal

A. General

(1) This task gives the procedure to remove the low-stage bleed check-valves.

(2) The low-stage bleed check-valves are installed in the bleed duct on the LH side of the LH
and RH engines.

(3) This maintenance technician is necessary to do this task:

• 1 - Mechanical Systems

B. References

REFERENCE DESIGNATION

Aircraft Maintenance Safety Procedures - Standard

AMM TASK 20-00-00-910-801-A/200
Procedures
Connection of the external AC power supply to the
AMM TASK 24-42-02-860-801-A/200
aircraft - Aircraft/System Configuration
AMM TASK 49-10-00-910-802-A/200 Auxiliary Power Unit (APU) - Shutdown
AMM TASK 52-46-00-000-801-A/400 Middle Avionics-Compartment Access-Door - Removal
AMM TASK 71-00-00-910-801-A/200 Powerplant - Maintenance Practices
AMM TASK 71-00-01-910-806-A/200 Engine Stop Procedure - Maintenance Practices
AMM TASK 71-11-00-910-801-A/200 Fan Cowl - Open
AMM TASK 78-30-01-910-801-A/200 Thrust Reverser - Open

C. Zones and Accesses

ZONES
LOCATION REFERENCE
ACCESS

LH Center Fuselage II Bottom - Main-Landing-Gear

147AL AMM TASK 06-41-00-800-801-A/100
Wheelwell Side
199AL Wing-to-Fuselage Fairing LH Aft Panel AMM TASK 06-41-00-800-801-A/100
413AL LH Fan Cowl - LH Powerplant AMM TASK 06-43-00-800-801-A/100
415AL LH Thrust Reverser - LH Powerplant AMM TASK 06-43-00-800-801-A/100
423AL LH Fan Cowl - RH Powerplant AMM TASK 06-43-00-800-801-A/100
425AL LH Thrust Reverser - RH Powerplant AMM TASK 06-43-00-800-801-A/100

D. Tools and Equipment

REFERENCE DESIGNATION

ITEM GSE 060 HYDRAULIC HAND PUMP

Commercially available Circuit Breaker Ring and Tag (Inoperative - Do Not Operate)

Embraer 190 - AMM 3914 000-801-A/400

36-11-02 Page 2 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

(Continued)
REFERENCE DESIGNATION

NAS845, NAS836 (plug) and NAS832, Protective Cap/Plug NAS 836 and NAS 841(except electrical
NAS841 (cap) connectors)

E. Circuit Breaker List

MCDU
TYPE DESIGNATION LOCATION BUS LOCATION TIP
PAGE

CB E1 REVERSER LICC DC BUS 1 - -

CB E2 REVERSER RICC DC BUS 2 - -

F. Expendable Parts

AMM FIGURE ITEM NOMENCLATURE AIPC SUBJECT

401, Sheet 1 5 Seal AIPC 36-11-01

401, Sheet 1 6 Seals AIPC 36-11-02
401, Sheet 1 14 Seal AIPC 36-11-03

G. Job Set-Up
WARNING: MAKE SURE THAT THE AIRCRAFT IS IN A SAFE CONDITION BEFORE YOU DO THE
MAINTENANCE PROCEDURES. THIS IS TO PREVENT INJURY TO PERSONS AND/
OR DAMAGE TO THE EQUIPMENT.

WARNING: MAKE SURE THAT AN ACCIDENTAL OPERATION OF THE FLIGHT CONTROL

SURFACES, LANDING GEAR SYSTEM, AND ANTI-ICING SYSTEM DOES NOT
OCCUR. AN ACCIDENTAL OPERATION OF ONE OF THEM CAN CAUSE INJURY TO
PERSONS.
SUBTASK 940-001-A
(1) Do the procedure to make the aircraft safe for maintenance (AMM TASK
20-00-00-910-801-A/200 ).

(2) Do the procedure to make the aircraft safe for maintenance of the powerplant (AMM
TASK 71-00-00-910-801-A/200 ).
SUBTASK 860-001-A
(3) Connect the external AC power supply to the aircraft (AMM TASK 24-42-02-860-801-
A/200 ).

(4) On the overhead panel, on the AIR COND/PNEUMATIC control panel, set these
switches to the unlatched (off) position (a striped bar comes into view):
• BLEED1

• BLEED2

• BLEED APU

Embraer 190 - AMM 3914 000-801-A/400

36-11-02 Page 3 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

• XBLEED

(5) Put a DO NOT OPERATE tag on the AIR COND/PNEUMATIC control panel.

(6) Make sure that the engines (AMM TASK 71-00-01-910-806-A/200 ) and the APU
(AMM TASK 49-10-00-910-802-A/200 ) are not in operation.

(7) Make sure that the SLAT/FLAP lever is in the zero-degree position and put a DO NOT
OPERATE tag on it.
SUBTASK 010-007-A
(8) Get access to the middle avionics compartment as follows:
(a) Open the access door 199AL.

(b) Open and remove the access door 147AL (AMM TASK 52-46-00-000-801-A/
400 ).

SUBTASK 862-008-A
(9) For the LH engine, open this circuit breaker and put a circuit breaker ring and tag
(inoperative - do not operate) on it:
• E1 REVERSER-LICC (DC BUS 1)

(10) For the RH engine, open this circuit breaker and put a circuit breaker ring and tag
(inoperative - do not operate) on it:
• E2 REVERSER-RICC (DC BUS 2)

SUBTASK 010-006-A
WARNING: FOLLOW THE CORRECT SEQUENCE WHEN YOU DO THE SPECIFIED TASKS
TO OPEN THE THRUST REVERSERS. IF YOU DO NOT OBEY THIS
INSTRUCTION, INJURIES TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.

CAUTION: MAKE SURE THAT THE LEADING EDGE SLATS ARE RETRACTED AND NOT IN
OPERATION BEFORE YOU OPEN THE THRUST REVERSER. WHEN THE
THRUST REVERSER IS OPEN, THE EXTENDED LEADING EDGE SLATS CAN HIT
IT. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE SLAT LEADING
EDGE AND THRUST REVERSER CAN OCCUR.

(11) To get access to the LH low-stage bleed check-valve, do as follows:

(a) Open the access door 413AL (AMM TASK 71-11-00-910-801-A/200 ).

(b) Use GSE 060 to open the access door 415AL (AMM TASK 78-30-01-910-801-A/
200 ).

(12) To get access to the RH low-stage bleed check-valve, do as follows:

(a) Open the access door 423AL (AMM TASK 71-11-00-910-801-A/200 ).

(b) Use GSE 060 to open the access door 425AL (AMM TASK 78-30-01-910-801-A/
200 ).

Embraer 190 - AMM 3914 000-801-A/400

36-11-02 Page 4 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

H. Low-Stage Bleed Check-Valves - Removal

SUBTASK 020-005-A (Figure 401)
WARNING: DO NOT TOUCH THE DUCTS OR COMPONENTS OF THE AIR BLEED SYSTEM
IMMEDIATELY AFTER THE SYSTEM STOPS ITS OPERATION. THE HIGH AIR
TEMPERATURE CAN CAUSE INJURY TO PERSONS.

WARNING: BE CAREFUL WHEN YOU DO WORK ON ENGINE PARTS IMMEDIATELY AFTER

THE ENGINE STOPS. ENGINE PARTS CAN BE HOT. DO NOT TOUCH HOT
ENGINE PARTS WITHOUT GLOVES BECAUSE THESE PARTS CAN CAUSE
INJURY.

CAUTION: PUT CAPS ON ALL LINES AND FITTINGS AND MAKE SURE THAT THE AREA IS
CLEAN AND FREE OF ALL UNWANTED FLUID. DIRT CAN CAUSE SYSTEM
CONTAMINATION, LEAKAGE, AND DAMAGE TO COMPONENTS.

(1) Remove the low-stage bleed check-valve (8) as follows:

(a) Remove the coupling (7) that attach the engine bleed line (1) to the engine bleed
line (2).

(b) Remove the coupling (3) that attach the engine bleed line (2).

(c) Remove the coupling (4) that attach the high stage bleed valve (REF.).

(d) Remove the coupling (15) that attach the NAPRSOV (REF.).

(e) Remove the rod (13) as follows:

• Remove the nut (11), washer (10), bolt (9) and bushing (12).

(f) Remove the low-stage bleed check-valve (8).

(g) Remove and discard the seals (6) .

(h) Remove and discard the seal (5) and the seal (14) .

(2) Install protective cap/plug on all openings of the engine bleed lines.

Embraer 190 - AMM 3914 000-801-A/400

36-11-02 Page 5 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

EFFECTIVITY: ALL
Low-Stage Bleed Check-Valve - Removal/Installation
Figure 401

PRE−COOLER
(REF.)

NAPRSOV (REF.)

A D

HIGH STAGE
BLEED VALVE
(REF.)
B

1. ENGINE 4
BLEED LINE
A
C
E
2
3 3. COUPLING
15. COUPLING 2. ENGINE BLEED
LINE

14. SEAL
2
4. COUPLING

B
5. SEAL

1 11. NUT

12. BUSHING 10. WASHER C

1. ENGINE
9. BOLT
BLEED LINE

6. SEAL (2x)

2 7. COUPLING
13. ROD

8. LOW STAGE BLEED

CHECK VALVE
1. ENGINE
D BLEED LINE
RD170MPP360020E.DGN

2. ENGINE BLEED
LINE
1 TORQUE: 6.78 − 7.91 N.m (60 − 70 lb.in)
2 TORQUE: 12 − 14 N.m (106 − 124 lb.in) E
3 TORQUE: 6.44 − 8.25 N.m (57 − 73 lb.in)
4 IT IS NOT NECESSARY TO REMOVE THE ENGINE BLEED LINE TO REMOVE THE LOW STAGE BLEED CHECK VALVE.

Embraer 190 - AMM 3914 000-801-A/400

36-11-02 Page 6 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

TASK 36-11-02-400-801-A
EFFECTIVITY: ALL

3. Low-Stage Bleed Check-Valves - Installation

A. General

(1) This task gives the procedure to install the low-stage bleed check-valves.

(2) The low-stage bleed check-valves are installed in the bleed duct on the LH side of the LH
and RH engines.

(3) This maintenance technician is necessary to do this task:

• 1 - Mechanical Systems

B. References

REFERENCE DESIGNATION

AMM TASK 20-10-12-910-801-A/200 V-Band Clamp (Installation) - Maintenance Practices

Disconnection of the external AC power supply from the
AMM TASK 24-42-02-860-802-A/200
aircraft - Aircraft/System Configuration
AMM TASK 36-11-02-000-801-A/400 Low-Stage Bleed Check-Valves - Removal
AMM TASK 36-11-02-790-801-A/500 Low-Stage Bleed Check-Valve - Leak Test
Middle Avionics-Compartment Access-Door -
AMM TASK 52-46-00-400-801-A/400
Installation
AMM TASK 71-11-00-910-802-A/200 Fan Cowl - Close
AMM TASK 78-30-01-910-802-A/200 Thrust Reverser - Close

C. Zones and Accesses

ZONES
LOCATION REFERENCE
ACCESS

LH Center Fuselage II Bottom - Main-Landing-Gear

147AL AMM TASK 06-41-00-800-801-A/100
Wheelwell Side
199AL Wing-to-Fuselage Fairing LH Aft Panel AMM TASK 06-41-00-800-801-A/100
413AL LH Fan Cowl - LH Powerplant AMM TASK 06-43-00-800-801-A/100
415AL LH Thrust Reverser - LH Powerplant AMM TASK 06-43-00-800-801-A/100
423AL LH Fan Cowl - RH Powerplant AMM TASK 06-43-00-800-801-A/100
425AL LH Thrust Reverser - RH Powerplant AMM TASK 06-43-00-800-801-A/100

D. Tools and Equipment

REFERENCE DESIGNATION

Commercially available Circuit Breaker Ring and Tag (Inoperative - Do Not Operate)
NAS845, NAS836 (plug) and NAS832, Protective Cap/Plug NAS 836 and NAS 841(except electrical
NAS841 (cap) connectors)

Embraer 190 - AMM 3914 400-801-A/400

36-11-02 Page 7 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

(Continued)
REFERENCE DESIGNATION

Commercially available Click-Type, Wrench - Torque 3.4 - 16.9 N.m (30 - 150 lb.in)

E. Circuit Breaker List

MCDU
TYPE DESIGNATION LOCATION BUS LOCATION TIP
PAGE

CB E1 REVERSER LICC DC BUS 1 - -

CB E2 REVERSER RICC DC BUS 2 - -

F. Expendable Parts

AMM FIGURE ITEM NOMENCLATURE AIPC SUBJECT

401, Sheet 1 5 Seal AIPC 36-11-01

401, Sheet 1 6 Seals AIPC 36-11-02
401, Sheet 1 14 Seal AIPC 36-11-03

G. Job Set-Up
SUBTASK 860-002-A
(1) Make sure that the aircraft is in the same configuration as it was at the end of the
removal task (AMM TASK 36-11-02-000-801-A/400 ).
H. Low-Stage Bleed Check-Valve - Installation
SUBTASK 020-004-A (Figure 401)
CAUTION: MAKE SURE THE LOW-STAGE BLEED CHECK-VALVE IS INSTALLED WHEN YOU
ATTACH THE CLAMPS AND TUBES.

NOTE: Make sure that the surfaces are clean, with no corrosion, paint, grease, or
preservation fluid.

(1) Remove the protective cap/plug from all openings of engine bleed lines.

(2) Install the low-stage bleed check-valve (8) as follows:

(a) Install the new seals (6) and low-stage bleed check-valve (8) in the correct
position on the engine bleed line (1) and engine bleed line (2), with the flaps
opening aft. Align the check valve notch with the lug at the top of the flange of the
engine bleed line (2).

(b) Install the coupling (7) on the engine bleed line (1) and engine bleed line (2).

(c) Install the coupling (3) on the engine bleed line (2).

(d) Install the rod (13) as follows:

1 Install the bushing (12), bolt (9), washer (10) and nut (11).

Embraer 190 - AMM 3914 400-801-A/400

36-11-02 Page 8 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

(e) Install the new seal (5) in the correct position between engine bleed line (1) and
high stage bleed valve (REF.).

(f) Install the coupling (4) on the high-stage bleed-valve (REF.).

(g) Install the new seal (14) in the correct position between engine bleed line (1) and
NAPRSOV (REF.).

(h) Install the coupling (15) on the NAPRSOV (REF.).

(i) With a torque wrench, apply torque of 6.44 to 8.25 N.m (57 to 73 lb.in) to the nut
of the coupling (3).

(j) With a torque wrench, apply torque of 12 to 14 N.m (106 to 124 lb.in) to the nuts
of the couplings (4), (7) and (15) (AMM TASK 20-10-12-910-801-A/200 ).

(k) With a torque wrench, apply torque of 6.78 to 7.91 N.m (60 to 70 lb.in) to the nut
(11) of the rod (13).

I. Job Close-Up
SUBTASK 410-006-A
CAUTION: EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED ALL
TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. IF YOU DO NOT
OBEY THIS PROCEDURE, DAMAGE TO THE AIRCRAFT CAN OCCUR.

(1) On the LH engine, close these access doors, as applicable:

• 415AL (AMM TASK 78-30-01-910-802-A/200 )

• 413AL (AMM TASK 71-11-00-910-802-A/200 )

(2) On the RH engine, close these access doors, as applicable:

• 425AL (AMM TASK 78-30-01-910-802-A/200 )

• 423AL (AMM TASK 71-11-00-910-802-A/200 )

SUBTASK 862-009-A
(3) For the LH engine, remove the circuit breaker ring and tag (inoperative - do not
operate) from this circuit breaker and close it:
• E1 REVERSER-LICC (DC BUS 1)

(4) For the RH engine, remove the circuit breaker ring and tag (inoperative - do not
operate) from this circuit breaker and close it:
• E2 REVERSER-RICC (DC BUS 2)

SUBTASK 410-007-A
(5) Close the access to the middle avionics compartment as follows:
(a) Install and close access door 147AL (AMM TASK 52-46-00-400-801-A/400 ).

(b) Close access door 199AL.

Embraer 190 - AMM 3914 400-801-A/400

36-11-02 Page 9 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.
 AIRCRAFT
MAINTENANCE MANUAL

SUBTASK 860-002-B
(6) Remove the DO NOT OPERATE tag from the AIR COND/PNEUMATIC control panel.

(7) Remove the DO NOT OPERATE tag from the SLAT/FLAP lever.
SUBTASK 790-002-A
(8) Do the leak test of the low-stage bleed check-valve (AMM TASK 36-11-02-790-801-A/
500 ).
SUBTASK 861-002-A
(9) Disconnect the external AC power supply from the aircraft (AMM TASK
24-42-02-860-802-A/200 ).

Embraer 190 - AMM 3914 400-801-A/400

36-11-02 Page 10 of 10
Rev 1 - Jul 15/10
Copyright © 2010 by Embraer - Empresa Brasileira de Aeronáutica S.A. All rights reserved.