Avinash Dubal

Personal Details
Date of birth : 11th September 1985
Gender : Male.
Nationality : Indian.
Marital Status : Single.
Language Proficiency : English, Marathi, Hindi.
Passport Details : K7954541 valid till 19.07.2022
Interest & Passion : Reading, Listening to Music, Gardening.

Academic Details

Educational Qualifications
Bachelor of Engineering (Mechanical)
Executive Post Graduate Diploma in Business Management

Educational Details

SR No. Exam Board / University Marks % Class Completion Year

1 S.S.C. Maharashtra State 74.93 % First Class June 2001
2 H.S.C. Maharashtra State 82.17 % Distinction June 2003
3 B.E. Pune University 63.87 % First Class July 2007
4 EPGDBM Symbiosis 69.83 % First Class June 2011

Computer Proficiency
AutoCAD, Solid Edge
MS Office, Lotus Notes,
Baan IV, Baan PDM (ERP Software)
Professional Experience

A) Manufacturing Process Engineer

Industry : Thermax Limited (Energy and Environment Sector)

Designation : Senior Executive Manufacturing
Department : Manufacturing Engineering (Methods Department)
Working Area : Boiler Pressure Part Manufacturing.
Experience : 1st August 2007 to 11th June 2012.
Contact : Mr. Abhay Rajput (+91 9890 128 376)
Mr. Prabodh Gadagkar (+91 9822 871 070)

Responsibilities:
 Study all production drawings and check manufacturing feasibility as per
shop capability.
 Prepare manufacturing process sheet.
 Tool Planning in case of FOAK (First of a kind) requirement.
 Tooling Design and Initiate procurement process.
 Conduct trials for new tooling and handing over to production.
 Set new manufacturing processes for FOAK job.
 Troubleshooting for existing manufacturing processes.
 Develop / Modify existing tooling to enhance its performance.
 Develop new suppliers for manufacturing of tooling.
 Participate in various quality management drives like LEAN TPM, 5S etc.
 Support safety function for making processes safer.
 Take corrective / preventive actions for near misses, accidents recorded
on shop floor.

Achievements:
 Awarded Platinum Card for implementing hydroplugs for hydrotesting of
pressure parts.
 Awarded Silver Card for indigenous development of Teflon Tube required
on Pema Machine. (Boiler membrane panel welding machine).
 Successfully completed various process improvements for RDZ swaging
and achieved average Overall Equipment Efficiency of 85%.
 Design of handling and turning fixtures for frame 6 & frame 9 HRSG harps.
 Developed 3-stage swaging process for RDZ thus saving 25% cycle time.
 Design of new machine for strip calibration and straightening.
 Developed various components for PEMA machine indigenously to save
on high lead times and tooling cost.
 B) Proprietor/Owner

Industry : Suvil Enterprises (Design and Manufacturing)

Designation : Proprietor
Working Area : Manufacturing Process Engineering.
Experience : 11th June 2012 to Present.

Work Profile:
 Visit various manufacturing and engineering industries through professional
contacts.
 Understand their requirements and problems related to manufacturing
processes.
 Conceptualize solutions to their requirements and get approval.
 Design suitable fixture and tooling to meet above requirements.
 Manufacture and supply fixtures and tooling.
 Implement the solution at the customer end.

Achievements:
 Design of Clay brick making machine for a local brick manufacturer.
 Develop tooling for carbide button separation from mining drills for Sandvik
Asia Ltd.
 Developed an alternative insulation method for insulation of electric
furnace working at 1800 Degrees Centigrade, used for heating carbide tips
at Sandvik Asia Ltd.
 Demonstrated successful trials for removal of carbide buttons from used
mining drills by induction heating process for Sandvik Asia Ltd.

I, hereby confirm that all the above information is true to the best of my
Knowledge.

Avinash Dubal