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1. Introduction to 3D Printing
3D Printers are machines that produce physical 3D models from digital data by printing
layer by layer. It can make physical models of objects either designed with a CAD program or
scanned with a 3D Scanner. It is used in a variety of industries including jewelry, footwear, industrial
design, architecture, engineering and construction, automotive, aerospace, dental and medical
industries, education and consumer products.
2. History of 3d Printing
The technology for printing physical 3D objects from digital data was first developed by Charles
Hull in 1984. He named the technique as Stereo lithography and obtained a patent for the technique in 1986.
While Stereo lithography systems had become popular by the end of 1980s, other similar technologies such
as Fused Deposition Modeling (FDM) and Selective Laser Sintering (SLS) were introduced.
In 1993, Massachusetts Institute of Technology (MIT) patented another technology, named "3
Dimensional Printing techniques", which is similar to the inkjet technology used in 2D Printers.
In 1996, three major products, "Genisys" from Stratasys, "Actual 2100" from 3D
Systems and "Z402" from Z Corporation were introduced. In 2005, Z Corp. launched a breakthrough
product, named Spectrum Z510, which was the first high definition color 3D Printer in the market.
Another breakthrough in 3D Printing occurred in 2006 with the initiation of an open source project,
named Reprap, which was aimed at developing a self-replicating 3D printer.
This builds objects by using a laser to selectively fuse together successive layers of a
cocktail of powdered wax, ceramic, metal, nylon or one of a range of other materials.
4.1 ALGORITHM:
The algorithm used in the Inkjet 3-D Printing is depicted in the figure mentioned below.
FIGURE 4.1.1
5. WORK FLOW
The workflow can be easily understood with the help of the flowchart given below.
A 3-D prototype of a desired object is created in three basic steps and these steps are:
Pre-Process
3-D Printing
Post-Process
FIGURE 5.1
6. PROCESS
FIGURE 6.1.1
6.2 3D Printing:
FIGURE 6.2.1
Every 3D printer uses some sort of material to support parts of the design that have an
overhang. Some printers use a loose powder which can be blown off and reused in future models.
FIGURE 6.3.1
6.3.1Powder Removal:
This is the sculpture with most of the support dust removed and it is then dipped in special glue that
makes them stronger and more colorful.
FIGURE 6.3.1.1
6.3.2 Heating
The models are heated to set the glue. It is funny to see the oven in this picture is a standard
consumer grade.
FIGURE 6.3.2.1
FIGURE 6.3.3.1
BITS, ADONI. Page 10
3-DIMENSIONAL PRINTING
7. Benefits of 3D Printing
The most successful companies have adopted 3D printing as a critical part of the iterative
design process to:
Increase Innovation
Print prototypes in hours, obtain feedback, refine designs and repeat the cycle until designs are
perfect.
Improve Communication
Hold a full color, realistic 3D model in your hands to impart infinitely more information than a
computer image.
Create physical 3D models quickly, easily and affordably for a wide variety of applications.
Win Business
Bring realistic 3D models to prospective accounts, sponsors and focus groups
8. Applications
FIGURE 8.1.1
Now, here we have created a dummy of a Nokia mobile phone for further study and
demonstration:
8.2 Education:
Engage students by bringing digital
concepts into the real world, turning
their ideas into real-life 3D color models
that they can actually hold in their
hands.
FIGURE 8.2.1
8.3 Healthcare:
FIGURE 8.3.1
Camera mounts for the M1 tank and Bradley fighting vehicle were built and tested
directly from digital files using the Dimension 3D Printer.
FIGURE 9.1
FIGURE 9.2
BITS, ADONI. Page 14
3-DIMENSIONAL PRINTING
10.Conclusion
In an age in which the news, books, music, video and even our communities are all the
subjects of digital dematerialization, the development and application of 3D printing reminds us that
human beings have both a physical and a psychological need to keep at least one foot in the real
world. 3D printing has a bright future, not least in rapid prototyping (where its impact is already
highly significant), but also in medicine the arts, and outer space. Desktop 3D printers for the home
are already a reality if you are prepared to pay for one and/or build one yourself. 3D printers capable
of outputting in color and multiple materials also exist and will continue to improve to a point where
functional products will be able to be output. As devices that will provide a solid bridge between
cyberspace and the physical world, and as an important manifestation of the Second Digital
Revolution, 3D printing is therefore likely to play some part in all of our futures.
11. REFRENCES
Articles: