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 Size enlargement merupakan proses kebalikan

dari size reduction.
 Material yang berupa tepung/pellet diubah
menjadi material yang lebih besar ukuran
partikelnya.
 Tepung diubah menjadi pellet, pellet diubah
menjadi suatu barang

Extruder
 Secara umum ada beberapa jenis proses size 
enlargement  dan peralatan yang sering dipakai :
1. Extrusion (Extruder)
2. Molding (Molder)
3. Granulation (Granulator)

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Inside diameter of flange

⑤Hopper generally
L/D=20 to 30
⑥Screw

Shank diameter
③Paramax Drive Length of screw L(m)
⑦Metal die
Feeder Melt Measurement
Compression

Screw diameter D
②V-Belt

④Barrel

① Motor

Structure of single screw extruder

Thermoplastic resin(TP) Thermosetting resin(TS)

can be repeatedly softened by an increase can be shaped only once
of temperature and hardened by a decrease
in temperature
Polyethylene (PE) Phenol resin (PF)
Polypropylene (PP) Amino resin
Poly vinyl chloride resin (PVC) Urea resin
Polystyrene (PS) (Styrene resin) MelamineFormaldehyde(MF)
AS resin, ABS resin, AAS resin Unsaturated polyester resin (UP)
Acrylic resin (PMMA) Epoxy resin
Polyamide (PA) (Nylon) Allyl resin (DAP)
Polycarbonate (PC) Silicone (SI)
Polyacetal (POM) Poly urethane (urethane resin PUR)
Polyphenylene oxide (PPE) Poly imide
Saturated polyester (PETP, PBTP) Poly amide imide (PAI)
Acetic acid cellulose (Cellulose acetate CA)
Poly acetic acid vinyl (PVAC)
Ethylene-vinylacetateco-polymer (EVA)
Fluorocarbon Resin
Chlorination polyvinylidene resin (PVDC)
Ionomer resins (IO)
Poly-4-methyl-1- pentene
Polyethersulfone (PES)
Polyphenylene Sulfide(PPS)
Polyarylate
Thermoplastic elastomer
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MOLDING

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Injection Molding

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INTRODUCTION
PROCESS
• Mold Closing (Precise Mold Closing & external heating)

• Injection molding process • Injection (filling of the mold cavity)

• Cooling (cooling of the material in the mould cavity)
• Molding materials • Ejection (molded part ejecting out of mold)

• Machine
INJECTION MOLDING MATERIALS
• Mold Construction • Thermoplastics

• Metal Injection Molding • Thermosets

• Elastomers
• Composites

 Injection molding process

1. Mold Closing
2. Injection  Injection Molding Machine
3. Cooling
4. Ejection

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Injection Unit in Molding Machine Injection Mold

Mold Construction
Mold Base Injection 
Channel

Mold base is a standard tool steel plate assembly

Injection channel is the passage through which
Consists of ejector mould plate, a cover plate, a fixed mould melt is forced into the mould cavity.(Sprue)
plate, an ejector retaining plate, an ejector plate, rails and
mounting plates.(Highlighted in Red)

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Mold Closing &  Cavity 
Opening Profiles

The Mold Closing is defined by parting line Cavity Profile filling is the formation of the part

Heat Controlling  Mold Guiding 
System System

Heat controlling system is constructed to keep Mold Guiding system is constructed to

mould parts at right temperature facilitate the alignment of mold

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Ejector System Mold & component

Solidified part and dead heads are demoulded The Mold has a highly polished surface finish
with ejectors before new cycle begins on filling profiles and reflects on component

Mold Geometry
Cavity Half of
Mold
Cams
Core Half of
Mold

Draft to be
provided on
Ejector System walls
The Core Half comprises of
Ejectors,Cams,Guiding mechanism etc..

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Design Part for

Manufacturibility

Design Part for

This Mold is 144 Cavity Mold which yields 144 Moldability
parts at one production cycle...

a. Tumbling granulator

Granulator Aglomerasi dengan cara tumbling dilakukan

dengan dua tahap yaitu pembentukan granul dengan
 Proses pembesaran ukuran menjadi granule atau
menggunakan fase cairan dan pengerasan dengan
butiran lebih besar dari serbuk atau tepung halus
melalui pengadukan dan pemutaran serta pengeringan. Dalam tumbling granulator partikel dibentuk
penambahan cairan pada butiran/tepung.
atau diatur dengan gerakan tumbling. Gerakan ini
Granulator
disebabkan oleh perbedaan keseimbangan antara gerakan
‐ Tumbling granulator
‐ Mixer granulator gravitasi dan gaya sentrifugal yang digunakan adalah disc 
‐ Fluidized granulator dan drum granulator.
‐ Sentrifugal granulator

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b. Mixer Granulator
Mixer granulator berisi agitator untuk mencampur partikel dan cairan yang 
akan menyebabkan granulasi

c. Fluidized granulator
Dalam granulator cair partikel dipersiapkan dengan gerakan oleh udara
dibandingkan dengan agitasi secara mekanik. Penerapannya meliputi pupuk, 
industri kimia, kimia pertanian, granulasi farmasi dan cakupan proses
perbandingan

d. Sentrifugal granulator
Setrifugal granulator jarang sekali digunakan dalam industri
farmasi, karena dics berotasi secara horizontal pada kecepatan tinggi
sehingga menyebabkan rotasi pembentukan pada dinding vessel

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