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PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL

UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 1 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

REQUISICIÓN DE BOMBAS CENTRÍFUGAS

HOJA DE CONTROL DE REVISIONES


DOCUMENTO PRINCIPAL
REV. FECHA DESCRIPCIÓN COMENTARIOS
00 05/09/2018 Emisión para Cotización
01 09/01/2019 Emisión para Compra

ANEXOS
CÓDIGO DESCRIPCIÓN REV.

FORMATOS
CÓDIGO DESCRIPCIÓN REV.

PREPARADO: REVISADO: APROBADO:


LÍDER MECÁNICO COODINADOR INGENIERÍA GERENCIA INGENIERÍA

Ana Maldonado Enry Luna Alberto Pan

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
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ÍNDICE

1. OBJECT ................................................................................................................................................ 3
2. SCOPE ................................................................................................................................................. 3
3. DEFINITIONS ....................................................................................................................................... 3
4. APPLICABLE DOCUMENTATION......................................................................................................... 4
5. PART I - MATERIAL/EQUIPMENT SUPPLY ......................................................................................... 6
6. PART II - DOCUMENTS AND DRAWINGS SUPPLY .............................................................................. 7
7. PART III - INSPECTION AND TEST PLAN ........................................................................................... 11

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
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N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

1. OBJECT
The object of this document is to define the agreed technical requirements for the purchase
of API-610 Centrifugal Pumps for the EPC project “Proyecto de Modernización Refinería
Talara Unidades Auxiliares y Trabajos Complementarios (also identified as UA&TC)”
executed by CONTRACTOR.
2. SCOPE
This requisition outlines the scope of supply, applicable technical specifications,
RUHRPUMPEN required documentation and the minimum scope for inspection and tests.
3. DEFINITIONS
• PROJECT: Proyecto de Modernización Refinería Talara Unidades Auxiliares y Trabajos
Complementarios (also identified as UA&TC).
• EMPLOYER: Means:
a) The person named as EMPLOYER in the Contract;
b) The legal successors and legitimate assignees of the EMPLOYER in the Contract;
c) Any person who becomes a part to the present in substitution or together with the
employer and the legal successors and legitimate assignees of that person in the
Contract.
For practical purposes PETROLEOS DEL PERÚ - PETROPERÚ S.A. (also identified as "PP")
• EMPLOYER'S REPRESENTATIVE (PMC): Refer PMC to the person designated by the
EMPLOYER in the Contract or designated periodically by the EMPLOYER according to
Sub-Clause 3.1 [Representative of the EMPLOYER] to act on behalf of the EMPLOYER.
• CONTRACTOR: Means the person or persons designated as CONTRACTORS in the
Contract and includes his rightful assignees.
For practical purposes, that designated by PETROPERÚ as the contractor of the Contract
for the Execution of the TALARA Refinery Modernization Project / Auxiliary Units and
Complementary Works, CONSORCIO COBRA SCL UA & TC (also identified as COBRA SCL)
or any of its affiliates, representatives authorized or successors.
• LICENSOR OF PROCESS: Haldor Topsoe.
• FEED DESIGN: Refers to the engineering design of the fundamental part, carried out by
Técnicas Reunidas under the FEED EPC Contract.
• EPC: (Engineering, Procurement & Construction) Detailed Engineering Phase,
Acquisitions and Construction (includes the activities of Pre-Commissioning / Testing,
Commissioning, Commissioning and Warranty Testing)

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

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N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

• GENERAL JOB SPECIFICATIONS (MJS: Master Job Specifications) It refers to the


document that is attached as Annex 2 to the Contract considering any addendum and
modifications made to said document according to the Contract.
• VENDOR: RUHRPUMPEN.
• SUBCONTRACTOR: Means: (i) any person named in the Contract as subcontractor, (ii)
any person named as a subcontractor either directly by the CONTRACTOR or at a lower
level (including any subcontractor or supplier of Materials) for a part of the Works, and
(iii) the legal successors of any of the foregoing.

4. APPLICABLE DOCUMENTATION
To guarantee a complete supply, the Requisition shall be revised with all the applicable
documentation listed in the table below.

Table 1 – Applicable Documentation


Document Code Description Rev 00 Rev 01
Hoja de Datos PHP-P-001 A/B Naphtha Feed
TAL-PHP-MEC-DTS-P001AB
Pump 01
TAL-PHP-MEC-DTS-P005AB Hoja de Datos PHP-P-005 A/B 01
TAL-PHP-MEC-DTS-P007 Hoja de Datos PHP-P-007 01
TAL-PHP-MEC-SPE-0004 Especificación Particular Bombas Centrífugas 01
TAL-PHP-PRO-PID-0002 P&ID Naphtha Feed Pumps 02A
TAL-PHP-PRO-PID-0032-1 P&ID Acid Condensate Heating 02A
TAL-PHP-PRO-PID-0033 P&ID Non Cracked Slops Drum 02A
Hoja de Datos PHP-D-017 Non Cracked Slops 01 (Will
TAL-PHP-PRV-DTS-D017
Drum follow)
TAL-GEN-ENG-DBD-001 Bases Generales de Diseño 03
Especificación Técnica Para el Suministro de
TAL-PHP-ELE-SPE-0015
Motores de Inducción de Baja Tensión 01
Especificación Técnica para el Suministro de
TAL-PHP-ELE-SPE-0021
Materiales y Equipos Eléctricos - Unidades 01
Especificación General De Instrumentación
TAL-GEN-INS-SPE-0001
Para Equipos Paquete 00
TAL-GEN-PNG-SPE-1005 Especificación Técnica para Pintura 01
Aseguramiento de la Calidad y Gestión
TAL-GEN-ENG-INT-1001
Documental de Vendedores 01
APPLICABLE GLOBAL PRACTICES
Explanation and use of refining - chemicals
GP 00-00-01 1.2.0
global practices
GP 00-00-04 Source reference addresses 1.1.0
GP 02-01-01 Facility sound level design criteria 3.0.0
Suction and discharge piping for centrifugal
GP 03-03-02 2.0.0
pumps
GP 03-03-10 Strainers for mechanical equipment 2.0.0
Vents and drains flushing and cleaning
GP 03-06-04 1.3.0
connections

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
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FECHA: 09/01/2019

GP 03-16-01 Flanged joints gaskets and bolting 3.1.0


GP 04-10-02 Grouting for machinery 2.0.0
GP 04-14-01 Equipment lifts by cranes 2.0.0
Centrifugal pumps for petroleum
GP 10-01-01 2.0.0
petrochemical and natural gas industries
Shaft sealing systems for centrifugal and
GP 10-01-03 2.1.0
rotary pumps
Sizing of drivers and transmissions for
GP 10-11-01 1.2.0
compressors fans and pumps
GP 10-14-01 Lube and seal oil systems for machinery 1.1.0
GP 14-01-01 External isulation 1.3.0
GP 15-02-01 Temperature instruments 2.1.0
GP 15-03-01 Pressure instruments 1.1.0
GP 15-04-01 Flow instruments 1.3.0
GP 15-06-01 Electronic and pneumatic instruments 2.0.0
Environmental protection for
GP 15-06-02 1.1.0
instrumentation
GP 15-10-01 Instrument transmission systems 1.3.0
GP 15-12-01 Instrument wire and cable 1.4.0
Protection of electrical equipment in
GP 16-01-03 2.0.0
petrochemical plant environments
GP 16-04-01 Grounding and overvoltage protection 1.1.0
GP 16-07-01 Motor application 2.0.0
GP 16-09-01 Low voltage ac motors up to 200 hp 150 kw 2.2.0
GP 16-14-01 Standard lv variable frequency drives 2.1.0
GP 16-14-02 Engineered variable frequency drive systems 2.0.0
GP 18-03-04 Pressure casting quality and inspection 1.2.0
GP 18-07-01 Welding procedures 3.0.0
GP 19-01-01 Paint and protective coatings 3.0.0
GP 20-01-01 Inspection of Equipment and Materials 2.1.0
Administrative Procedures for
GP 20-01-02 2.0.0
Obtaining Inspection
GP 20-01-03 Quality Programs 2.0.0

RUHRPUMPEN will receive a .ZIP file including all the mentioned applicable documents in
the Request for Quotation process.

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

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FECHA: 09/01/2019

5. PART I - MATERIAL/EQUIPMENT SUPPLY


RUHRPUMPEN shall quote the below listed items:

Table 2 – Material/Equipment supply


Status Position Item/tag Quantity Description
1 PHP-P-001A/B 2 NAPHTHA FEED PUMPS
As described in document TAL-PHP-MEC-SPE-0004
1.1 TBC 1 AUTOMATIC RECIRCULATION VALVE
CONDENSATE FEED TO CRUDE DESALTER PUMPS
2 PHP-P-005A/B 2
As described in document TAL-PHP-MEC-SPE-0004
NON CRACKED SLOPS PUMP
3 PHP-P-007 1
As described in document TAL-PHP-MEC-SPE-0004
ONE SET OF SPARE PARTS FOR COMMISSIONING
4 - 1
AND START UP PER EACH EQUIPMENT
ONE SET OF SPARE PARTS FOR (2) YEARS
5 - 1 OPERATION, ONE SET OF CAPITAL SPARES
(QUOTED AS OPTION) PER EACH EQUIPMENT
TECHNICAL DOCUMENTATION AS PER MRQ PART
6 - 1
II
SET OF INSPECTION AND TESTS AS PER MRQ PART
7 - 1
III
8 - 1 CLIENT PERSONNEL TRAINING
FIELD SUPERVISION FOR CONSTRUCTION AND
9 - 1
PRE-COMMISSIONING
COMMISSIONING, START-UP, FIRST OPERATION
10 - 1
AND PLANT PERFORMANCE TESTS ASSITANCE
RUHRPUMPEN ENGINEERING SERVICES
11 - 1
As described in document TAL-PHP-MEC-SPE-0004
GUARANTEES
12 - 1
As described in document TAL-PHP-MEC-SPE-0004
13 - 1 PACKING AND MARKING
TRANSPORT DAP REFINERIA DE TALARA, PERÚ
14 - 1
(INCOTERM 2010)

Status: A = Added M = Modified X = Cancelled D = Cancelled on a previous revision

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

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N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

6. PART II - DOCUMENTS AND DRAWINGS SUPPLY

Documents to be submitted after PO award


First issue Final issue
Doc. Code Description (5)
(1) Issue Purpose Quantity/Type Quantity/Type
date (3) (4) (4)
(2)
A0001 List of Vendor's documents and +1W IFR E E
drawings
A0002 List of Materials +4W IFR E E
A0103 Piping & Instrument diagrams +4W IFR E E
A0105 Noise data sheets +16W IFR E E
A0106 Painting specification +12W IFR E E
A0401(*) Vendor Data Book (VDB) -4W IFR E 3C+3E
A0403 Index for Vendor Data Book +6W IFA E E
(VDB)
A1001 (*) Main equipment Data Sheets +6W IFR E E
A1002 (*) Performance curves +6W IFR E E
A1006 Auxiliaries data sheets +8W IFR E E
(mechanical seals, gearbox, etc.)
A1014 Utility balance (air, water, +4W IFR E E
steam, etc.)
A1015 Complete lubricant charts +18W IFI E E
A1101 Cross sectional and assembly +12W IFR E E
drawings (with part list)
A1102 Dwgs of auxiliaries & itemized +8W IFI E E
eqpt supplied loose
A1106 Mechanical seal drawings (with +10W IFR E E
material list)
A1109 Detailed drawings +8W IFR E E
A1112 Nameplate drawings +12W IFR E E
A2001 (*) General arrangement dwgs +6W IFR E E
A2006 Foundation layout and loading +6W IFR E E
plan
A3001 Instrument list (and data base) +12W IFR E E
A3003 List of junction boxes, control +12W IFR E E
boxes, cabinets & panels
A3005 List of instrument ranges, set +12W IFR E E
points & set of alarms/trips
A3101 Instrument data sheets +12W IFR E E
A3106 Calibration/setting data sheets, +16W IFR E E
curves, procedure
A3403 Junction boxes, terminal block, +12W IFR E E
plug, connector wiring dwgs

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
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A3501 Control system descr, Oper +16W IFR E E


principles, Funct design spec
A3505 Logic diagr (interlock & saf), seq +16W IFR E E
diagr, Cause & Effect
A3702 SIL data (if applies) +14W IFR E E
A4001 El consumer list power supp +4W IFR E E
requir (Normal-Emerg. -UPS)
A4102 Electric motor data sheets +12W IFR E E
A4104 Torque versus speed / current / +14W IFI E E
power factor curves
A4105 Name plate (EL. Motors) +14W IFR E E
A4206 Terminal box detail dwg with +14W IFR E E
termination details
A4207 Electric motor dwgs +14W IFR E E
A5001 Special precautions for handling -12W IFI E E
prior and during erection
A5002 Recommendations for storage -4W IFI E E
prior and after erection
A5005 Site quality control plan (QCP) -12W IFI E E
A5007 List of spare parts for erection, +10W IFI E E
commiss. & start-up
A5008 List of special tools and means +10W IFI E E
for erection and assembly
A5010 Procedure for erection and -12W IFR E E
installation of the equipment
A5015 (*) Installation, start-up and -10W IFR E 3C+3E
commissioning manuals
A5016 (*) Operation and maintenance -10W IFR E 3C+3E
manuals in Spanish language
A5019 Procedure for test-run -8W IFI E 3C+3E
A5020 List of special tools for +12W IFI E 3C+3E
maintenance
A5021 List of spare parts for two (2) +12W IFR E 3C+3E
years operation
B1001 Job Quality Assurance Plan +4W IFR E E
(Critical eqpt)
B1002 (*) Quality Control Plan / Inspection +4W IFA E 3C+3E
and Test Plan (ITP) and report
formats
B1004 (*) Quality Dossier of Manufacture +4W IFR E 3C+3E
B1103 Testing procedures +14W IFR E 3C+3E
B1201 PWHT Procedure +12W IFR E 3C+3E
B1202 NDT Procedure +12W IFR E 3C+3E
B1210 Material Certificates +4W IFI E E
B1304 Welding book (map, procedure, +12W IFR E 3C+3E
qualification report)
B1401 Sub-vendors qualification +4W IFI E 3C+3E

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
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FECHA: 09/01/2019

B1503 Log of Personal Qualification +8W IFI E E


(NDT/VI/Painting)
B1504 Log of Calibration Certificates of
Measuring Equipment and +8W IFI E E
Instruments.
B1506 Index / Contents Quality Dossier +4W IFA E E
of Manufacture
B1219 Coating Certification SSPC QP3 +4W IFI E E
B1509 Dossier Elaboration Procedure +10W IFR E E
B1510 Identification, Storage,
Conservation and Delivery of +10W IFR E E
Radiographic Films Procedure
B1511 Qc Report Index (Monthly) +4W IFR E E
B1014 List of Proposed Subsuppliers +0W IFR E E
(Short List)
C1001 Engineering, procurement, +4W IFA E E
manufacturing & test schedule
C1002 Progress report +4W IFR E E
C1003 Sub-Vendor's and main +4W IFR E E
Suppliers' list
C1004 Vendor's procurement status +4W IFI E E
(monthly)
C1005 Unpriced copy of main sub- +4W IFI E E
orders
C1008 Procedure for Preservation
Protection and Packing and +8W IFR E E
Recommendations for Handling
Prior and during transportation
C1011 Packing List -10W IFR E E
C1012 Shipping Documents -10W IFR E E
D1001 Document Package for Transport +4W IFI E 3C+3E
Services RFQ
D1002 Document Package for Transport -8W IFI E 3C+3E
Services Booking
D1003 Document Package for Transport -1W IFI E 1+E
Services Execution

Notes:
1. Documents marked with (*): Priority Documents Subject to Penalization or Term of
Payment
2. Issue Date: “+” Means Calendar Days (D) or Weeks(W) or Months(M) after Purchase
Order effective date “-” Means Calendar Days (D) or Weeks(W) or Months(M) before
Delivery date
3. Purpose: IFR = Issue for review and comments / IFA: Issue for approval / IFI = Issue for
information
4. Quantity Type: Number of Copies Plus Electronic File (E)

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

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N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

5. Document without comments (with document status = 3)


6. One additional copy shall be delivered together with the goods and indicated in the
relevant Packing List.

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
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7. PART III - INSPECTION AND TEST PLAN

Equipment/Material CENTRIFUGAL PUMPS


Supplier: Inspector:
NOTES:

1. Objective
The objective of this document is to define for each type of equipment or material the vendor's contractual scope
and contractor's inspector involvement on each manufacture and testing stage. This document provides a
guidance to review vendor's Quality Control Plan (QCP) and represent minimum requirements. It will in no way
cancel or supersede vendor's QCP.
2. Conventions and definitions
Inspector involvement on each manufacture and testing activity is defined by the characters H, W, M y R as
follows:
H (Hold):
Inspector presence is mandatory. Vendor may not proceed unless authorized in writing. Vendor must notify to
Inspection's Coordinator and Project Manager that date of testing activities at least fifteen (15) days in advance.
W ("Witness"):
Vendor may proceed with the activity at the planned date if Inspector is not in attendance. Inspector
authorization to proceed is not necessary. Vendor must notify to Inspection's Coordinator and Project Manager
that date of testing activities at least fifteen (15) days in advance. Vendor will make available to Inspector all
testing and calibration records related to the activity for review and endorsement.
M ("Monitor"):
Inspector may witness inspection activities at his own convenience. Vendor may proceed with activities if
inspector is not in attendance. No notification about date of testing activities is required. Vendor will make
available to Inspector all testing and calibration records related to the activity for review and endorsement.
R ("Review"):
Inspector attendance is not necessary. No notification about date of testing activities is required. Vendor shall
proceed according to inspection activities schedule. Vendor will make available to Inspector all testing and
calibration records related to the activity for review and endorsement.
3. Inspection levels
The inspection levels are as follows: 1. With highest exigency; 2. With high exigency; 3. With normal exigency; 4.
With medium exigency; 5. With low exigency.
For equipment with inspection levels 1, 2 and 3, the Vendor’s Fabrication and Quality Control Plan must be
submitted to Client (or Client representative) for comments before the pre-inspection meeting is held.
4. Inspection release certificate (IRC)
Is a document issued by the Inspector. It allows vendor to proceed with packaging for shipping. Inspection
Release Certificate can be issued after all Technical Queries (TQ) and Non Conformities (NC) have been closed
and approved. IRC can contain an Outstanding Work List OWL (minor points that may require vendor presence
on site to close them).
Vendor shall prepare and issue Quality Control Manufacturing Dossier (QCMD) according to project instruction
before Inspector can issue Inspection Release Certificate.

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
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Technical Section Material: Requisition


CENTRIFUGAL PUMPS ASSEMBLED UNIT MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
Pre-Inspection Meeting H -
BEFORE FABRICATION

For main materials and/or activities


Suborders check R - complete with all the technical
attachments
Inspection of sub-ordered
W - See pertinent sheets
components
Explosion Proof/Intrinsically safe
R YES Where applicable
Certificates
N.D.E. on raw materials R YES If required

Centrifugal pump See page 13


Main electric motor See page 14
DURING FABRICATION

Piping component See page 15


Instrument, cables and junction
See page 16
boxes
Filters, small vessels, coolers, etc. See page 17
Baseplate See page 18

R Visual check – Compliance certificate


Mechanical protection degree YES
required
Visual and dimensional check W -
Check against P&ID’s W -
Wiring check against wiring
W -
diagram
Instrument setting check W -
FINAL TEST

Grounding circuit check W YES


Positive Material Alloy
W YES
Identification
Surface preparation / Painting
W YES
check
Nameplate and tagging check W - For all equipment and components
Painting check W YES
To check correspondence and quantity
Loose material and spare parts
W - for loose materials as spares,
check
accessories, etc.
-
DOCUMENTATION

Quality control manufacturing -


H As per TAL-GEN-ENG-INT-1001
dossier
Pre-Shipment Inspection W As per TAL-GEN-ENG-INT-1001

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 13 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS CENTRIFUGAL PUMP MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
Equipment and calibration R YES
instrument check
BEFORE FABRICATION

Welders and N.D.E. operators R YES


qualifications
Type EN 10204-3.1 for casing,
impeller, shaft, shaft sleeve, stuffing
Material test certificates R YES box, wear rings and throat bushing.
Certificate of conformity for the other
components
Welding consumable certificates R YES ASME II Part 6 Schedule F
Intermediate NDE R YES On shop welding including repairs
To be recorded. Location map is
requested.
Weld repairs (if any) R YES Major welding repair to be submitted
for approval and defect removal to be
DURING FABRICATION

verified with NDE


Post weld heat treatment R YES If required – Record chart
Casing inspection:
1. Magnetic particle or liquid
penetrant on cast casing R YES
2. Spot radiograph on weld joints
3. Impact test
Thickness check W YES
Pressure value and holding time to be
Hydrostatic test W YES
certified
Rotor dynamic balancing R YES

Dynamic balancing R YES


Run-out check R YES
Four (4) hours running for high-energy
Mechanical running test R YES
and horizontal multistage pumps
With sop driver, including vibrations
Performance test W YES
and noise measurements
To be performed when margin is less
NPSH test R YES
than 1m
FINAL TEST

Clearance check R YES Before pump assembly


Sound level measurement R YES
Visual and dimensional check W
For all components – instruments
Nameplate and tagging check W
included
Surface preparation / Painting
W YES
check
Only in case of pump failure during
Post-test inspection W YES performance test (clearance check
included)
Positive Material Alloy
W YES
Identification
DOCUMENTATION

Quality control manufacturing H - As per project standard


dossier
Welding Book including WPS, PQR R YES
and Weld Map

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 14 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS MAIN ELECTRIC MOTOR MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
Electrical protection certificates R YES
Mechanical protection
BEFORE FABRICATION

Explosion Proof/Intrinsically safe R YES As applicable - Issued by Recognized


certificate Authority
Material test certificates R YES Compliance certificate
Manufacturer and mechanical R YES Issued by Vender (conformity, quality,
degree certificates internal test, etc.)
Prototype test certificates R YES

Material test certificates R YES At least Conformity Certificate


DURING FABRICATION

Rotor balancing R YES

Type test R YES


Routine tests R YES
Visual and dimensional check W -
Conformity with construction and
W -
service data
Nameplate check W -
Surface preparation / Painting
R YES
check

No load running test (Only for OH6 Voltage, current, power measurement,
R YES
Pumps) power factor calculation and speed
Cold winding resistance
measurement (Only for OH6 R YES
FINAL TEST

Pumps)
Rotation direction and terminals
R YES Determination of LRA / FLA and LRPF
(Only for OH6 Pumps)
Locked rotor test (Only for OH6
R YES
Pumps)
Power frequency voltage test (Only For stator winding and auxiliary
R YES
for OH6 Pumps) circuits
Temperature rise test (Only for With determination of PF, A, S%, at
R YES
OH6 Pumps) 1/2, 3/4 and 4/4
Measurement of speed vs. torque
Including locked rotor and breakdown
characteristics Only for OH6 R YES
torque measurement
Pumps)
No-load vibration check Only for
R YES
OH6 Pumps)
No-load noise level check Only for Including level measurement and
R YES
OH6 Pumps) curve definition
High Potential Test Only for OH6 If driven machine can cause over-
R YES
Pumps) speed only
DOCUMENTATION

Quality control manufacturing


H - As per project standard
dossier

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 15 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS PIPING COMPONENTS MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
BEFORE FABRICATION

Type EN 10204-3.1 for pressure retain


Material test certificates R YES
parts
Welders and NDE operators
R YES For prefabrication piping
qualifications
Welding consumable certificates R YES ASME II Part 6 Schedule F

Final N.D.E. R YES


Surface preparation and painting R YES
check
DURING FABRICATION

Cleaning

Hydraulic test R YES For prefabrication spool pieces


Seat leak test R YES For valves only
FINAL TEST

Visual and dimensional check W - c/o pump manufacturer workshop

Quality control manufacturing -


DOCUMENTATION

H As per project standard


dossier
Positive Material Alloy
W YES
Identification

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 16 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS INSTRUMENTS, CABLES & JUNCTION BOXES MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?

Type EN 10204-3.1 for pressure


BEFORE FABRICATION

retaining parts.
Material test certificates R YES
Compliance certificate for other
components
Explosion proof / Intrinsically safe As applicable - Issued by Recognized
R YES
certificates Authority
Components tests certificates R YES At least compliance certificates
Manufacturer and mechanical Issued by Vendor (conformity, quality,
R YES
protection degree certificates internal tests, etc.)
DURING FABRICATION

Hydraulic test R YES Only for Control and Safety Valves


Seat leakage test R YES Only for Control and Safety Valves
Calibration test R YES As per applicable Codes
FINAL TEST

Functional test R YES As per applicable Codes


Pressure test R YES As per applicable Codes
Tagging check W - c/o pump manufacturer workshop
Visual and dimensional check W - c/o pump manufacturer workshop
DOCUMENTATION

Quality control manufacturing


H - As per project standard
dossier

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 17 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS FILTERS, SMALL VESSELS, COOLERS, ETC. MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
BEFORE FABRICATION

Material test certificates R YES Type EN 10204-3.1


Welders and NDE operators
R YES
qualification
Welding consumable certificates R YES ASME II Part 6 Schedule F

Final N.D.E. R YES


DURING FABRICATION

At manufacturer workshop. Pressure


Hydraulic test R YES
value and holding time to be certified
FINAL TEST

Visual and dimensional check W - c/o pump manufacturer workshop


Nameplate check W - c/o pump manufacturer workshop
DOCUMENTATION

Quality control manufacturing


H - As per project standard
dossier

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.
PROYECTO DE MODERNIZACIÓN REFINERÍA TALARA PROYECTO: TAL
UNIDADES AUXILIARES Y TRABAJOS COMPLEMENTARIOS

REQUISICIÓN DE BOMBAS CENTRÍFUGAS PÁGINA 18 DE 18

N° DOCUMENTO: TAL-PHP-MEC-MRQ-0004 REV. 01


FECHA: 09/01/2019

Technical Section Material: Requisition


CENTRIFUGAL PUMPS BASEPLATE MRQ-0004

INSPECTION LEVEL / SAMPLING PERCENTAGE CERTIF.


APPLICABLE DOCUMENTS AND
STAGE ACTIVITY DESCRIPTION REQUIRED
1 % 2 % 3 % 4 % 5 % REMARKS
?
BEFORE FABRICATION

Type EN 10204-3.1for structural beam


Material test certificates R YES
and lifting lugs
Welders and N.D.E. Operators
R YES
qualifications
Welding consumable certificates R YES ASME II Part 6 Schedule F

Final N.D.E. R YES On lifting lugs


DURING FABRICATION

Visual and dimensional check W c/o pump manufacturer workshop


Surface preparation for painting R YES
FINAL TEST
DOCUMENTATION

Quality control manufacturing


H - As per project standard
dossier

Este documento contiene información privada y no puede ser duplicado, modificado o divulgado a terceros sin el consentimiento escrito de
COBRA SCL. La única copia controlada de este documento está en el Sistema Informático de Gestión Documental de COBRA SCL.

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